Background technology
Environmental protection and improve capacity usage ratio, improve the some that energy-structure is the strategy of sustainable development of China.In field of electric heating, novel heating element wants that cube is little, power wants big, thermal inertia is little, surface thermal load wants big, power consumption is low, the heat efficiency wants high, warm start is fast, power stability, temperature field evenly, good manufacturability, body be from temperature control, safe and reliable to operation, life-span is long, wide accommodation.At present, also do not have to satisfy the heating element of above-mentioned requirements, therefore the research of new electrically heating element that adopts such as rare earth thick film circuit electric heating element is imperative.
Earlier 2000s, du pont company has been used it for the stainless steel heat-generating disc of coffee pot and has been pushed Chinese market to, domestic research institutions also released the thick film circuit electric slurry that is used for stainless steel substrate in 2003 successively, but all use with a kind of substrate, same electron-like slurry comprises dielectric paste, noble metal resistance slurry (silver-colored palladium), electrocondution slurry.Its technical costs, quality cost, product quality, range of application all are restricted, especially low, the electric property of dielectric paste preparation efficiency, wettability are poor, resistance slurry stability is not good enough, cost can be in any more, also there are defectives such as silver ion easily moves under the easy oxidation of electrode slurry, the high temperature, adhesive force is not firm, cause this technology popularization application development slow.
Summary of the invention
The object of the present invention is to provide a kind ofly conduct electricity very well, strong adhesion, printing characteristic, sintering characteristic, environmental-protecting performance is good and with metal substrate, resistance slurry, dielectric paste wettability compatibility good based on rare earth electrode slurry of rare earth thick film circuit based on metal substrate.
Another object of the present invention is to provide a kind of preparation technology of above-mentioned rare earth electrode slurry of rare earth thick film circuit based on metal substrate.
The present invention realizes above-mentioned purpose by following technical solution:
The present invention is based on the rare earth electrode slurry of rare earth thick film circuit of metal substrate, be made up of solid phase composition and organic solvent carrier, its weight ratio is: (70~90): (30~10); Described solid phase composition comprises: silver-colored palladium yttrium composite powder and microcrystalline glass powder, its weight ratio is: (99.4~94): (0.6~6), the particle diameter of palladium powder, silver powder and yttrium powder is less than 2 μ m in this silver palladium yttrium composite powder.The weight ratio of palladium powder, silver powder and yttrium powder is: (0.6~10): (99~82): (0.4~8).
Described devitrified glass is SiO
2-Al
2O
3-CaO-B
2O
3-Bi
2O
3-La
2O
3Microcrystalline glass in series, the composition weight proportion of each oxide is: SiO
2(20~60%), Al
2O
3(5~35%), CaO (10~35%), B
2O
3(1~15%), La
2O
3(0.3~15%), Bi
2O
3(10~30%), TiO
2(1~10%), ZrO
2(1~10%).
The set of dispense of described organic solvent carrier than (weight) is: terpinol (60~98%), tributyl citrate (10~30%), ethyl cellulose (2~10%), NC Nitroncellulose (1~5%), hydrogenation castor oil (0.1~5%), lecithin (0.1~5%).
Preparation technology of the present invention is: 1. prepare the silver-colored palladium yttrium composite powder of rare earth microcrystalline glass powder → 2. prepare → 3. prepare organic solvent carrier → 4. three-dimensional blender three-roll rolling → 5. rare earth electrode slurry modulation → 6. bottle stand-by.
Adopt rare earth electrode slurry of rare earth thick film circuit and preparation technology's advantage thereof based on metal substrate of above-mentioned formula constituent to be,
1. by domestic and international thick film circuit is researched and analysed with electric slurry physics, chemical property and processing performance, Rare Earth Lanthanum (La) and yttrium (Y) are mixed in decision in electric slurry, experimental results show that in the dielectric paste that because the adding of rare earth, the electrical property of slurry, wettability, intermiscibility, intermolecular linkage bond strength and manufacturability all improve a lot.By to SiO
2-Al
2O
3-CaO-B
2O
3-La
2O
3Rare earth medium slurry microcrystalline glass formula and preparation technology are determined in the dynamic analysis that microcrystalline glass in series coefficient of dilatation, vitrification point, glass transition temperature and forming core are grown up.Make it the coefficient of expansion and metal substrate coupling,, effectively improve breakdown strength and insulation property in conjunction with firm.
2. adopt rare-earth oxidation yttrium (Y
2O
3), reducing sintering temperature, acceleration of sintering improves technology, raises the efficiency, and saves the energy.Strengthen stainless non-oxidizability and ductility, improve bond strength.
3. Rare Earth Lanthanum (La) is mixed and is greatly changed sintering character, microstructure, density, phase composition and the physical and mechanical property of microcrystal glass material phase.Thereby improve the strong bond strength of wettability, compatibility and molecule of dielectric strength, electric property, processing performance and the electric slurry of rare earth thick film circuit electric heating element.Improve technology, significantly improve the product fine rate.
4. rare earth medium slurry of rare earth thick film circuit printing performance of the present invention, sintering character are good.With rare earth resistance slurry, conductor paste good wettability and intermiscibility are arranged.
5. based on heightened awareness to each organic solvent mechanism in the rare-earth electric slurry, with the main solvent of different boiling and evaporation rate in proportion preparation rationally make slurry evenly volatilization and discharging in processes such as printing, oven dry, sintering, avoid solvent to concentrate volatilization to form defectives such as cracking, pin hole, can effectively improve product qualified rate.
6. in the organic solvent prescription, select for use fine solvent such as hydrogenation castor oil to make thixotropic agent, make slurry have good thixotropy and anti-heavy effect to form good colloform texture.
7, the purposes scope is quite extensive; The present invention joins rare earth function electric slurry and can not only prepare on metal substrate, can also prepare on devitrified glass, pottery and other metal and nonmetal substrate.Can not only prepare in the plane, can also prepare on curved surface.
In a word, the electric conductivity of rare earth electrode slurry of the present invention, solderability, contact performance are good, and the solder joint integrality is good, it is firm to connect; Material of the present invention does not need dependence on import, and 100% production domesticization reduces noble metal dosage, and with low cost, material consumption is few, and is energy-conservation; Meet the requirement of the new road toward industrialization (high in technological content, good in economic efficiency, low in resources consumption, low in the pollution of the environment) of the recycling economy that China advocates, and very strong foreign exchange earning prospect is arranged.
Rare earth thick film circuit of the present invention is applicable to ferrite series stainless steel substrate with rare earth electrode slurry and technology of preparing thereof.For example: GB trade mark 1Cr15,1Cr17,00Cr12 etc., external trade mark 429#, 430#, 410L# etc.
The present invention is by adjusting solid phase composition, content and sintering process, and this electrode slurry can be compatible with multiple metal substrate dielectric paste, resistance slurry.For example: aluminum oxide substrate (Al
2O
3), aluminium nitride (AIN) substrate, crystallite glass substrate, metal alloy aluminium, titanium alloy substrate etc.
Adopted heating element of the present invention be at present uniquely meet that volume is little, power is big, thermal inertia is little, surface thermal load is big, power consumption is low, the heat efficiency is high, warm start is fast, power stability, temperature field are even, good manufacturability, body be from temperature control, safe and reliable to operation, life-span is long, the electrical heating elements of the requirement of wide accommodation.
Embodiment
Embodiment one:
Present embodiment is the rare earth thick film circuit rare earth electrode slurry that is used for 1Cr15 (429#) series stainless steel substrate.This electrode slurry is made up of solid phase composition and organic solvent carrier, and the solid phase composition comprises silver-colored palladium yttrium composite powder and microcrystalline glass powder, its specifically fill a prescription and technology as follows:
1. microcrystalline glass formula: the composition weight proportion of each oxide is: SiO
2(28%), Al
2O
3(16%), CaO (14%), B
2O
3(7%), La
2O
3(5%), Bi
2O
3(22%), TiO
2(5%), ZrO
2(2%):
2. devitrified glass smelting technology: smelting temperature is: 1350 ℃ of insulations are after 120 minutes, and the shrend of coming out of the stove rapidly obtains the little slag of glass.The glass slag is placed two-stage ball mill ball milling, prepare particle diameter less than 3 microns microcrystalline glass powder.
3. modulate silver-colored palladium yttrium composite powder:
The particle diameter of palladium powder, silver powder and yttrium powder is less than 2 μ m in the silver palladium yttrium composite powder.The weight ratio of palladium powder, silver powder and yttrium powder is: 2: 97: 1.
4. organic solvent carrier compound and dissolution process: each set of dispense of organic solvent carrier than (weight) is: terpinol (78%), tributyl citrate (18%), ethyl cellulose (4%), NC Nitroncellulose (2%), hydrogenation castor oil (0.6%), lecithin (0.8%).The said ratio organic solvent is mixed the back in 85 ℃ of water temperatures, dissolve a few hours, adjust ethyl cellulose, nitrocellulose cellulose content, organic solvent carrier viscosity is controlled in the scope of 245mPas.
5. rare earth electrode slurry preparation: this slurry is made up of solid phase composition and organic solvent carrier.Weight ratio is: 78: 22.The weight ratio of silver-colored palladium yttrium composite powder and microcrystalline glass powder is in the described solid phase composition: 98.5: 1.5.The particle diameter of palladium powder, silver powder and yttrium powder is less than 2 μ m in the silver palladium yttrium composite powder.Slurry said ratio raw material places the three-high mill of packing into after the three-dimensional blender machine dispersed with stirring rolling, obtains rare earth electrode slurry, and the viscosity of testing size is: 186PaS/RPM.
6. rare earth electrode slurry performance:
1. electrical property:
Side's resistance |
Resolution |
Tensile strength |
Aging intensity |
<5±2mΩ /□ |
0.1mm |
>16(N/mm2) |
>10 (N/mm2) |
2. physical property
Rheological behavior |
Resistive layer thickness |
Slurry viscosity |
The unit consumption |
The suitable wire mark of thixotroping |
12 ± 2 μ m |
186PaS/RPM. |
The 88cm2/ gram |
Embodiment two:
Present embodiment is the rare earth thick film circuit rare earth electrode slurry that is used for 1Cr17 (430#) series stainless steel substrate, this electrode slurry is made up of solid phase composition and organic solvent carrier, the solid phase composition comprises silver-colored palladium yttrium composite powder and microcrystalline glass powder, its concrete technology and fill a prescription as follows:
1. microcrystalline glass formula: the composition weight proportion of each oxide is: SiO
2(30%), Al
2O
3(16%), CaO (13%), B
2O
3(8%), La
2O
3(6%), Bi
2O
3(26%), TiO
2(6%), ZrO
2(3%):
2. devitrified glass smelting technology: smelting temperature is: 1350 ℃ of insulations are after 120 minutes, and the shrend of coming out of the stove rapidly obtains the little slag of glass.The little slag of glass is placed two-stage ball mill ball milling, prepare particle diameter less than 3 microns microcrystalline glass powder.
3. modulate silver-colored palladium yttrium composite powder:
The particle diameter of palladium powder, silver powder and yttrium powder is less than 2 μ m in the silver palladium yttrium composite powder.The weight ratio of palladium powder, silver powder and yttrium powder is: 1: 98: 1.
4. organic solvent carrier compound and dissolution process: each set of dispense of organic solvent carrier than (weight) is: terpinol (76%), tributyl citrate (17%), ethyl cellulose (3%), NC Nitroncellulose (3%), hydrogenation castor oil (0.7%), lecithin (0.3%).The said ratio organic solvent is mixed the back in 85 ℃ of water temperatures, dissolve a few hours, adjust ethyl cellulose, nitrocellulose cellulose content, organic solvent carrier viscosity is controlled in the scope of 250mPas.
5. rare earth electrode slurry preparation: this slurry is made up of solid phase composition and organic solvent carrier.Weight ratio is: 77: 23.The weight ratio of silver-colored palladium yttrium composite powder and microcrystalline glass powder is in the described solid phase composition: 98: 2.The particle diameter of palladium powder, silver powder and yttrium powder is less than 2 μ m in the silver palladium yttrium composite powder.Slurry said ratio raw material places the three-high mill of packing into after the three-dimensional blender machine dispersed with stirring rolling, obtains rare earth electrode slurry, and the viscosity of testing size is: 190PaS/RPM.
6. rare earth electrode slurry performance:
1. electrical property:
Side's resistance |
Resolution |
Tensile strength |
Aging intensity |
<5±2m Ω/□ |
0.2mm |
>15 (N/mm2) |
>10 (N/mm2) |
2. physical property
Rheological behavior |
Resistive layer thickness |
Slurry viscosity |
The unit consumption |
The suitable wire mark of thixotroping |
12 ± 2 μ m |
190PaS/RPM. |
The 88cm2/ gram |