CN100492071C - Optical Fiber End Face Grinding Tool - Google Patents
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Abstract
Description
技术领域 technical field
本发明是有关研磨工件端面的装置,尤其是有关安置光纤待研磨端面的置具。The invention relates to a device for grinding the end face of a workpiece, in particular to a device for arranging the end face of an optical fiber to be ground.
背景技术 Background technique
光纤通讯已是目前及未来通讯科技不可或缺的工具,如同有线通讯系统的通讯元件,需要信号线及信号连接器连在一起。光纤通讯系统亦需要光纤连接器。光纤连接器主要是将光纤穿过一个中间有洞的套圈,再用粘著剂粘住而成。此种套圈可以是塑胶、玻璃或陶瓷制品。将附有套圈的光纤端面置于有弹性的研磨面加压,经粗磨、细磨、抛光而成凸出球面。此凸出球面必须是没有瑕疵的镜面。此凸出球面的光轴可以与光纤的中心线平行也可能成一个小斜角。Optical fiber communication is an indispensable tool for current and future communication technology. Just like the communication components of a wired communication system, signal lines and signal connectors are required to be connected together. Fiber optic communication systems also require fiber optic connectors. The optical fiber connector is mainly made by passing the optical fiber through a ferrule with a hole in the middle, and then sticking it with an adhesive. This ferrule can be made of plastic, glass or ceramics. Place the end face of the optical fiber with the ferrule on the elastic grinding surface and pressurize it, and then rough grind, fine grind, and polish to form a convex spherical surface. This convex sphere must be a mirror without blemishes. The optical axis of the convex sphere can be parallel to the center line of the optical fiber or can form a small oblique angle.
对于光纤端面的研磨,其过程中至少在细磨及抛光时,使用弹性研磨面。如图1所示。将需要研磨的工件1置于弹性磨面2上方,在工件1上方施加压力3,使弹性磨面2产生凹面,而得以研磨出具有凸出端面的工件1。因为光纤的截面较小,所以粗磨、细磨及抛光所需的时间大约为十几秒到数十秒,较传统光学镜片研磨所需时间短很多。研磨光纤端面时,光纤端面置具上每一个光纤端面在同一时间的研磨强度,或在相对较短时间内,平均研磨强度必须相同,否则研磨后会有不均匀的现象。For the grinding of the fiber end face, elastic grinding surfaces are used at least during fine grinding and polishing. As shown in Figure 1. Place the
基本上,工件的磨耗程度与很多因素有关,而主要的为以下两因素:Basically, the degree of wear of the workpiece is related to many factors, and the main ones are the following two factors:
1.磨面与工件的平均相对速度;及1. The average relative velocity between the grinding surface and the workpiece; and
2.磨面与工件间的压力大小。2. The pressure between the grinding surface and the workpiece.
传统的光纤端面研磨,光纤端面置具是静止不动的,而磨面则是有自转加上公转的运动。如图2所示,ψ为自转角度,θ为公转角度,由发明人所发明的台湾专利公告第485863号,“光纤端面的研磨设备”所揭示的数学分析得知,光纤端面置具上某一点与研磨面的平均相对速度为:In the traditional optical fiber end-face grinding, the optical fiber end-face holder is stationary, while the grinding surface has rotation and revolution movement. As shown in Figure 2, ψ is the rotation angle, and θ is the revolution angle. According to the mathematical analysis disclosed in Taiwan Patent Publication No. 485863, "Optical Fiber End Face Grinding Equipment" invented by the inventor, there is a certain The average relative velocity between a point and the grinding surface is:
平均相对速度=(r1)2ψ2+R2(ψ-θ)2...(1),其中Average relative velocity = (r 1 ) 2 ψ 2 +R 2 (ψ-θ) 2 ...(1), where
R:为公转圆心到自转圆心的距离;ψR: the distance from the revolution center to the rotation center; ψ
ψ:自转的角速度;ψ: angular velocity of rotation;
θ:公转的角速度;θ: angular velocity of revolution;
r1:光纤端面置具上某一点到公转圆心的距离。r 1 : the distance from a certain point on the optical fiber end face to the center of revolution.
在研磨过程中,通常公转角速度θ与自转角速度ψ为固定的。由(1)式可知,在光纤端面上不同点的平均相对速度是不同的。而如果r1相同,也就是在以公转中点为圆心的圆周上则r1相同,此时如果圆周上各点的压力相同,则此圆周上各点的磨耗程度相同。如果让ψ=0,也就是研磨面只有公转,没有自转,则平均相对速度=R2θ2,此时如果光纤端面置具上每一个光纤端面与磨面的压力是均匀的,则每一个端面的磨耗程度是相同的。During the grinding process, the revolution angular velocity θ and the rotation angular velocity ψ are usually fixed. It can be seen from formula (1) that the average relative velocity at different points on the fiber end face is different. And if r 1 is the same, that is, r 1 is the same on the circle centered on the midpoint of the revolution, at this time, if the pressure of each point on the circle is the same, then the wear degree of each point on the circle is the same. If let ψ=0, that is to say, the grinding surface has only revolution and no rotation, then the average relative speed=R 2 θ 2 , at this time, if the pressure on each fiber end face and the grinding surface on the fiber end face mounting tool is uniform, then each The degree of wear on the end faces is the same.
另外上述专利又提出,如果将研磨面做成长条形的,而让长条形的一边的研磨颗粒较粗,而另一边颗粒较细。经过适当的安排,可以使安置于置具上不同位置的光纤端面与磨面之间的压力是均匀的。则可将光纤端面置具由颗粒较粗的一边滑向颗粒较细的一边直接一次完成粗细磨及抛光程序。In addition, the above-mentioned patent proposes that if the grinding surface is made into a strip shape, the abrasive particles on one side of the strip shape are thicker, while the particles on the other side are finer. After proper arrangement, the pressure between the fiber end face and the grinding surface placed at different positions on the tool can be made uniform. Then the optical fiber end-face tool can be slid from the side with thicker particles to the side with finer particles to directly complete the rough grinding and polishing process at one time.
如图3所示。将数个光纤端面置具4、5、6,同时在长条形的研磨面7上面滑行。右边的磨面8的颗粒较粗,而左边的磨面9的颗粒较细。此发明能解决磨面与置具之间,不同位置的光织端面的压力平均分布的问题。As shown in Figure 3. Place several optical fiber end faces on tools 4, 5, 6 and slide on the elongated grinding surface 7 at the same time. The grain of the grinding surface 8 on the right is coarser, while that of the grinding surface 9 on the left is finer. The invention can solve the problem of uniform distribution of pressure on the end surfaces of the optical weaving at different positions between the grinding surface and the tool.
基本上压力不均匀的原因有二:Basically there are two reasons for uneven pressure:
1.光纤端面置具的支持点,不在光纤端面与磨面磨擦所产生的施力面上。因而产生扭力,使置具倾斜,而产生压力不均匀的现象。1. The support point of the optical fiber end face is not on the force surface generated by the friction between the end face of the optical fiber and the grinding surface. As a result, a torsion force is generated, which makes the device tilt, resulting in uneven pressure.
2.如果光纤端面置具是被夹住固定的,则研磨面与置具的不平行也会产生压力不平均的现象。2. If the optical fiber end face holder is clamped and fixed, the non-parallelity between the grinding surface and the holder will also cause uneven pressure.
请参阅图4、图5所示。已知的光纤端面研磨设备,包括研磨面21、光纤端面套圈22、光纤端面置具23、加压固定杆24所组成。光纤25的待研磨端结合于光纤端面套圈22内。当光纤25端面与磨面21有相对运动时,此光纤端面置具23,在端面处受到一个横向的力量。但此时支点在接触点31或接触点32的位置,因此光纤端面置具23受到一个逆时针方向的扭力,产生如图5所示的倾斜状态,使光纤端面251较光纤端面252要低,也就是端面251所受的压力较端面252要大。Please refer to Figure 4 and Figure 5. The known optical fiber end-face grinding equipment includes a
为了解决这个问题,美国专利US 5216846号,揭示以用间隔器(spacer)来保持工件与磨面之间的距离。因为磨面为弹性磨面,所以保持距离即为保持压力。这种方法,因为有一部分不平均的压力由间隔器来承受,所以会有一些改善,但其基本结构没有改变,扭力还是存在,所以压力的不平均因素还是存在。In order to solve this problem, U.S. Patent No. US 5,216,846 discloses to use a spacer (spacer) to keep the distance between the workpiece and the grinding surface. Because the grinding surface is an elastic grinding surface, keeping a distance means maintaining pressure. In this method, because part of the uneven pressure is borne by the spacer, there will be some improvement, but its basic structure has not changed, and the torsion force still exists, so the uneven pressure factor still exists.
另外美国专利第US 6039630号揭示利用压力感测器去量度瞬间压力,再用电子控制弹簧的方法来补偿压力的不平均。In addition, U.S. Patent No. US 6,039,630 discloses the use of a pressure sensor to measure instantaneous pressure, and then electronically controls the spring to compensate for uneven pressure.
另美国专利US 6077154、US 5351445等,提出将光纤端面夹住固定的设计,如图6所示。其中光纤端面置具41结合多数光纤夹具42,光纤夹具42夹住光纤43。夹具42固定光纤端面置具41于磨面45的上方。这种设计,因为光纤端面置具41是被夹住固定的,所以不会有因扭力而产生的倾斜问题。但有一个问题,因为置具41走被夹住固定的,而磨面45的方向也是固定的,所以一般的情况是,置具41与磨面45必然不会很精准的平行。这时通常的做法是调整使置具41固定的夹具42的角度。但是这样不是一个自然的接触,总是会有一点不平行。另外,这种设计,光纤43端面与磨面45之间的压力,是由下面向上方施压的,这种方式一则太复杂,再则不方便自动化。另外如果研磨面的设计是如图3所示,长条形的,而且是好几个光纤端面置具,同时在此长条形的研磨面上滑动,则要保持每个置具上不同位置的光纤端面的压力是均匀的那就更困难了。In addition, U.S. patents US 6077154, US 5351445, etc., propose a design for clamping and fixing the end face of the optical fiber, as shown in Figure 6. Wherein, the optical fiber end
另外压力不平均时,除了使光纤端面的研磨品质不之外,尤其是,如果置具上,同时研磨非常大量的光纤端面,压力较小的部分必然需要花较多的时间才能研磨完毕,因而影响了研磨效率,所以当一次同时研磨的光纤端面愈多时,压力分布是否均匀就愈重要了。In addition, when the pressure is not uniform, in addition to making the grinding quality of the optical fiber end face poor, especially if a very large number of optical fiber end faces are ground at the same time on the tool, the part with less pressure will inevitably take more time to be polished, so It affects the grinding efficiency, so when more fiber end faces are polished at one time, it is more important whether the pressure distribution is uniform.
发明内容 Contents of the invention
经由前述已知技术的分析,发明人发明最理想的光纤端面置具的设计原则是:Through the analysis of the aforementioned known technologies, the inventor invented the most ideal design principle of the optical fiber end-face device as follows:
1.光纤端面置具不可以被夹住固定,而且置具与研磨面必须是自然接触。也就是研磨面如果有任何的上下摆动,置具也要跟着有上下摆动,而且在上下摆动时,置具上不同位置的端面的平均压力还要是均匀的。1. The optical fiber end face holder cannot be clamped and fixed, and the holder and the polishing surface must be in natural contact. That is to say, if there is any up-and-down swing on the grinding surface, the set tool should also swing up and down accordingly, and when swinging up and down, the average pressure on the end faces of different positions on the set tool must be uniform.
2.在研磨过程中光纤端面所形成的平面,即是研磨面施力于置具的施力面。因为在研磨过程中,原则上光纤端面置具是不随着研磨面移动,或转动的。所以需要设计一个或数个光纤端面置具的支点。为使压力均匀,这些支点必须在此施力面上,以保持光纤端面置具不随着研磨面移动或转动。2. The plane formed by the end face of the optical fiber during the grinding process is the force application surface on which the grinding surface exerts force on the tool. Because in the grinding process, in principle, the optical fiber end face tool does not move or rotate with the grinding surface. Therefore, it is necessary to design one or several fulcrums of the optical fiber end-face mounting tool. In order to make the pressure uniform, these fulcrums must be on the force application surface to keep the fiber end-face holder from moving or rotating with the grinding surface.
本发明的主要目的,在提供一种光纤端面研磨置具,使置具的支点在施力面所形成的平面上。在实际的研磨过程中,使支点在施力面的上下方约少于20mm,最好在10mm的距离内,以避免使置具产生倾斜状态,而产生压力不均匀的现象。The main purpose of the present invention is to provide an optical fiber end face grinding device, so that the fulcrum of the device is on the plane formed by the force-applying surface. In the actual grinding process, the fulcrum should be less than 20mm above and below the force-applying surface, preferably within 10mm, so as to avoid the phenomenon of uneven pressure caused by the inclined state of the tool.
本发明的另一目的,在提供一种光纤端面研磨置具,在置具上适当的位置直接放置砝码、或利用弹簧、气压、油压或砝码加压在固定杆,然后由固定杆加压到置具,使置具上的光纤端面与研磨面之间形成自然接触的加压方式。Another object of the present invention is to provide an optical fiber end face grinding device, in which a weight is directly placed at an appropriate position on the device, or a spring, air pressure, oil pressure or weight is used to pressurize the fixed rod, and then the fixed rod The pressurization method is applied to the holder so that the end face of the optical fiber on the holder and the polished surface form a natural contact.
本发明一种光纤端面研磨置具,是用以结合待研磨的光纤,其特征在于,包括一本体具有固定槽;上述固定槽容置固定杆;上述固定杆上端结合支架;上述本体结合多个光纤夹具,用以结合待研磨的光纤;上述固定杆及上述固定槽两者中之一的底部具有突出的套接部,以使上述固定杆与上述固定槽除在上述套接部以外部分不相接触;上述固定槽下凹于上述本体的下方,以使上述套接部与上述固定槽的接触区,距离上述光纤的研磨端面与磨面的接触面的上下方少于20厘米;其中使上述固定杆受力而往下加压力于上述本体。The present invention is a kind of optical fiber end surface grinding device, which is used to combine the optical fiber to be polished, and is characterized in that it includes a body with a fixing groove; the fixing groove accommodates a fixing rod; the upper end of the fixing rod is combined with a bracket; The optical fiber clamp is used to combine the optical fiber to be polished; the bottom of one of the above-mentioned fixing rod and the above-mentioned fixing groove has a protruding sleeve part, so that the above-mentioned fixing rod and the above-mentioned fixing groove are not separated from each other except at the above-mentioned sleeve part. Contact; the above-mentioned fixing groove is recessed below the above-mentioned body, so that the contact area between the above-mentioned sleeve part and the above-mentioned fixing groove is less than 20 cm from the upper and lower sides of the contact surface between the grinding end surface of the above-mentioned optical fiber and the grinding surface; wherein The above-mentioned fixed rod is stressed and presses down on the above-mentioned body.
其中上述固定槽设于上述本体的中央处,上述套接部外围及上述固定槽具有相对应凹凸面的形状,以使上述固定杆及上述固定槽的间不会产生转动。The above-mentioned fixing groove is arranged at the center of the above-mentioned body, and the periphery of the sleeve portion and the above-mentioned fixing groove have shapes corresponding to concave-convex surfaces, so that there is no rotation between the above-mentioned fixing rod and the above-mentioned fixing groove.
其中上述本体周边具有多个对称的上述固定槽。Wherein the periphery of the above-mentioned body has a plurality of above-mentioned symmetrical fixing grooves.
本发明一种光纤端面研磨置具,是用以结合待研磨的光纤,其特征在于,包括一本体具有固定槽;上述固定槽容置固定杆;上述固定杆上端结合支架;上述本体结合多个光纤夹具,用以结合待研磨的光纤;上述固定杆及上述固定槽两者中之一的底部具有突出的套接部,以使上述固定杆与上述固定槽除在上述套接部以外部分不相接触;上述固定槽下凹于上述本体的下方,以使上述套接部与上述固定槽的接触区,距离上述光纤的研磨端面与磨面的接触面的上下方少于20厘米;其中上述固定槽设于上述本体的中央处,上述套接部外围及上述固定槽具有相对应凹凸面的形状,以使固定杆及上述固定槽的间不会产生转动;其中上述本体靠外围的侧边具有多个对称的容置槽,用以容置砝码。The present invention is a kind of optical fiber end surface grinding device, which is used to combine the optical fiber to be polished, and is characterized in that it includes a body with a fixing groove; the fixing groove accommodates a fixing rod; the upper end of the fixing rod is combined with a bracket; The optical fiber clamp is used to combine the optical fiber to be polished; the bottom of one of the above-mentioned fixing rod and the above-mentioned fixing groove has a protruding sleeve part, so that the above-mentioned fixing rod and the above-mentioned fixing groove are not separated from each other except at the above-mentioned sleeve part. Contact; the above-mentioned fixing groove is recessed below the above-mentioned body, so that the contact area between the above-mentioned socket part and the above-mentioned fixing groove is less than 20 cm from the upper and lower sides of the contact surface between the polished end surface of the above-mentioned optical fiber and the polished surface; wherein the above-mentioned The fixing groove is set at the center of the above-mentioned body, and the periphery of the above-mentioned socket part and the above-mentioned fixing groove have a shape corresponding to the concave-convex surface, so that there will be no rotation between the fixing rod and the above-mentioned fixing groove; wherein the side of the above-mentioned body near the periphery It has a plurality of symmetrical accommodation grooves for accommodating weights.
其中上述固定杆底端与上述本体的接触面是弧面。Wherein the contact surface between the bottom end of the fixing rod and the body is an arc surface.
其中上述本体的形状是选自圆形及方形中之一。Wherein the shape of the above-mentioned body is selected from one of circle and square.
其中上述容置槽的形状是选自弧槽状、圆筒状及长槽状中之一。Wherein the shape of the accommodating groove is selected from one of arc groove shape, cylindrical shape and long groove shape.
本发明一种光纤端面研磨置具,是用以结合待研磨的光纤,其特征在于,包括一本体结合多个光纤夹具,用以结合待研磨的光纤;上述本体侧边具有多个对称设计的接触构件;多个对称的支架分别具有对应于上述接触构件的定位构件;上述多个接触构件及上述多个定位构件分别是相对应的固定杆及容置槽孔其中之一,上述多个固定杆分别置于上述相对应的容置槽孔内,以使上述多个接触构件在研磨过程中受到上述相对应定位构件的限制;上述多个接触构件与上述相对应定位构件的接触区,距离上述光纤的研磨端面与磨面的接触面的上下方少于20厘米;其中使上述固定杆受力而往下加压力于上述本体。The present invention is a kind of optical fiber end surface grinding device, which is used to combine the optical fiber to be polished. Contact member; a plurality of symmetrical brackets respectively have positioning members corresponding to the above-mentioned contact members; the above-mentioned multiple contact members and the above-mentioned multiple positioning members are respectively one of the corresponding fixing rods and accommodating slots, and the above-mentioned multiple fixing The rods are respectively placed in the above-mentioned corresponding accommodating slots, so that the above-mentioned multiple contact members are restricted by the above-mentioned corresponding positioning members during the grinding process; the contact area between the above-mentioned multiple contact members and the above-mentioned corresponding positioning members, the distance The upper and lower sides of the contact surface between the polished end surface of the optical fiber and the polished surface are less than 20 cm; wherein the above-mentioned fixing rod is forced to press down on the above-mentioned body.
其中上述夹具结合斜向配置的套圈,用以结合斜向配置的待研磨光纤。Wherein the above-mentioned clamp is combined with a ferrule arranged obliquely to combine the optical fiber to be polished arranged obliquely.
其中上述夹具结合套圈,上述多个套圈间的空隙,是以选自腊、松香及塑料材料中的至少一种填满上述多个空隙。Wherein the clamp is combined with ferrules, and the gaps between the plurality of ferrules are filled with at least one material selected from wax, rosin and plastic materials.
其中上述夹具结合套圈,上述多个套圈中包括至少一个假套圈。Wherein the clamp is combined with ferrules, and the plurality of ferrules includes at least one dummy ferrule.
其中上述套接部与上述固定槽的接触区,距离上述光纤的研磨端面与上述磨面的接触面的上下方少于10厘米。Wherein the contact area between the socket portion and the fixing groove is less than 10 cm from the upper and lower sides of the contact surface between the polished end surface of the optical fiber and the polished surface.
本发明一种光纤端面研磨置具,是用以结合待研磨的光纤,其特征在于,包括一本体结合多个光纤夹具,用以结合待研磨的光纤;上述本体侧边具有多个对称设计的接触构件;多个对称的支架分别具有对应于上述接触构件的定位构件;上述多个接触构件及上述多个定位构件分别是相对应的固定杆及容置槽孔其中之一,上述多个固定杆分别置于上述相对应的容置槽孔内,以使上述多个接触构件在研磨过程中受到上述相对应定位构件的限制;上述多个接触构件与上述相对应定位构件的接触区,距离上述光纤的研磨端面与磨面的接触面的上下方少于20厘米;其中上述本体周边具有多个对称的容置槽,用以容置砝码。The present invention is a kind of optical fiber end surface grinding device, which is used to combine the optical fiber to be polished. Contact member; a plurality of symmetrical brackets respectively have positioning members corresponding to the above-mentioned contact members; the above-mentioned multiple contact members and the above-mentioned multiple positioning members are respectively one of the corresponding fixing rods and accommodating slots, and the above-mentioned multiple fixing The rods are respectively placed in the above-mentioned corresponding accommodating slots, so that the above-mentioned multiple contact members are restricted by the above-mentioned corresponding positioning members during the grinding process; the contact area between the above-mentioned multiple contact members and the above-mentioned corresponding positioning members, the distance The upper and lower sides of the contact surface between the polished end surface of the optical fiber and the polished surface are less than 20 cm; wherein the periphery of the above-mentioned body has a plurality of symmetrical accommodation grooves for accommodating weights.
其中上述多个固定杆底部及上述相对应的固定槽孔两者中之一具有突出的套接部。One of the bottoms of the plurality of fixing rods and the corresponding fixing slots has a protruding socket portion.
其中上述假套圈的材质是选自金属、塑料、玻璃及陶瓷中之一。Wherein the material of the above-mentioned false ferrule is selected from one of metal, plastic, glass and ceramics.
其中上述支架呈框状,具有一对下凹的侧边,上述容置槽设于上述下凹的侧边。Wherein the bracket is frame-shaped and has a pair of concave sides, and the accommodating groove is arranged on the concave sides.
其中上述支架呈框状,其一端与上述磨面的基座的一侧相框接;其另一端的两侧分别由可折解式的扣接单元与上述基座相扣合。Wherein the bracket is in the shape of a frame, one end of which is frame-connected to one side of the base of the grinding surface;
其中上述扣接单元,包括两扣耳的一端分别枢接于上述基座的两侧边;上述支架两侧具有与上述两扣耳相对应的凸榫,上述扣耳的扣孔可扣住上述凸榫,使上述支架与上述基座相结合。Wherein the above-mentioned fastening unit includes one end of the two buckle ears pivotally connected to the two sides of the above-mentioned base respectively; the two sides of the above-mentioned bracket have tenons corresponding to the above-mentioned two buckle ears, and the button holes of the above-mentioned buckle ears can buckle the above-mentioned tenon, so that the above-mentioned bracket is combined with the above-mentioned base.
附图说明 Description of drawings
本发明的其他目的,功效及实施例,请参阅附图及结合实施例详细说明如后,其中:For other purposes, effects and embodiments of the present invention, please refer to the accompanying drawings and detailed descriptions in conjunction with the embodiments as follows, wherein:
图1为一般弹性研磨面研磨工件的示意图。Fig. 1 is a schematic diagram of a general elastic grinding surface to grind a workpiece.
图2为一般研磨面自转与偏心旋转的数学分析的座标图。Fig. 2 is a coordinate diagram of the mathematical analysis of the general grinding surface rotation and eccentric rotation.
图3为已知研磨设备的立体示意图。Fig. 3 is a three-dimensional schematic diagram of a known grinding device.
图4为已知研磨设备的剖面示意图。FIG. 4 is a schematic cross-sectional view of a known grinding device.
图5为已知研磨设备使用状态的剖面示意图。Fig. 5 is a schematic cross-sectional view of a known grinding device in use.
图6为已知置具结合夹具的立体示意图。FIG. 6 is a schematic perspective view of a conventional set and fixture.
图7为本发明第一实施例及放大部分结构的剖面示意图。FIG. 7 is a schematic cross-sectional view of the first embodiment of the present invention and its enlarged structure.
图8为本发明第一实施例的第一种实施态样立体示意图。Fig. 8 is a schematic perspective view of a first implementation of the first embodiment of the present invention.
图9为本发明第一实施例的第二种实施态样立体示意图。Fig. 9 is a perspective view of a second implementation of the first embodiment of the present invention.
图10为本发明第一实施例的第三种实施态样立体示意图。Fig. 10 is a schematic perspective view of a third implementation of the first embodiment of the present invention.
图11为本发明第二实施例及放大部分结构的剖面示意图。FIG. 11 is a schematic cross-sectional view of the second embodiment of the present invention and its enlarged structure.
图12为本发明第二实施例的第一种实施态样立体示意图。Fig. 12 is a schematic perspective view of the first implementation of the second embodiment of the present invention.
图13为本发明第二实施例的第二种实施态样立体示意图。Fig. 13 is a perspective view of a second implementation mode of the second embodiment of the present invention.
图14为本发明第三实施例的剖面示意图。FIG. 14 is a schematic cross-sectional view of a third embodiment of the present invention.
图15为本发明第三实施例的一种实施态样立体示意图。Fig. 15 is a schematic perspective view of an implementation mode of the third embodiment of the present invention.
图16A—16D为本发明第四实施例多种变化的剖面示意图。16A-16D are schematic cross-sectional views of various variations of the fourth embodiment of the present invention.
图17为本发明第五实施例的剖面示意图。FIG. 17 is a schematic cross-sectional view of a fifth embodiment of the present invention.
图18为本发明第五实施例的掀开状态示意图。Fig. 18 is a schematic view of the unfolded state of the fifth embodiment of the present invention.
图19为本发明第六实施例的立体示意图。Fig. 19 is a schematic perspective view of a sixth embodiment of the present invention.
图20为本发明第七实施例的立体示意图。Fig. 20 is a schematic perspective view of a seventh embodiment of the present invention.
图21为本发明第八实施例的剖面示意图。FIG. 21 is a schematic cross-sectional view of an eighth embodiment of the present invention.
图22、图23为本发明固定槽及固定杆另一实施例的两个剖面示意图。Fig. 22 and Fig. 23 are two schematic cross-sectional views of another embodiment of the fixing groove and the fixing rod of the present invention.
图24为本发明固定槽及固定杆又一实施例的剖面示意图。Fig. 24 is a schematic cross-sectional view of another embodiment of the fixing groove and the fixing rod of the present invention.
图25为第一种已知连续研磨面设备的立体示意图。Fig. 25 is a schematic perspective view of the first known continuous grinding surface equipment.
图26为第二种已知连续研磨面设备的立体示意图。Fig. 26 is a schematic perspective view of a second known continuous grinding surface device.
具体实施方式 Detailed ways
请参阅图7、图8、图9、图10所示。本发明第一实施例的置具50、50’,分别包括一本体的中央处具有下凹于本体下方的固定槽51,以容置一固定杆52;本体靠外围的侧边分别具有多个对称的容置槽53、53’、53”以容置砝码54。容置槽53、53’、53”分别为弧槽状、圆简状及长槽状。置具50、50’的本体分别呈圆形及方形。置具50本体并结合多个个夹具500。每一夹具500结合至少一个光纤端面套圈55,以结合待研磨的光纤56。套圈55下方具有磨面57,磨面57结合于基座58上方。固定杆52上端结合支架59。固定杆52底部具有外径突出的套接部521,套接部521及固定槽51呈相对应凹凸面,如相对应多边形的设计,使固定杆52及固定槽51之间不会产生转动。如图7的放大图所示。固定杆52的功能只是固定置具50,使其不能移动或转动。固定杆52不施予置具50往下的压力。Please refer to Figure 7, Figure 8, Figure 9, and Figure 10. The
本实施例的特征是,研磨过程中,固定杆52仅于套接部521与固定槽51相接触,且接触区与多个光纤56的研磨端面与磨面57的接触面约在同一平面上。使置具50的支持点,在光纤56底端与磨面57磨擦所产生的施力面上。而不会产生扭力,使置具50倾斜,产生压力不均匀的现象。The feature of this embodiment is that during the grinding process, the fixing
且利用砝码54施以置具50往下的压力,使光纤56的研磨端面与磨面57成自然接触的加压方式。磨面57上下摆动时,置具50亦跟着上下摆动,因而置具50上不同位置的光纤56的研磨端面与磨面57之间的接触压力,较能维持相同的大小,使同一批作业的研磨端面获得相同的研磨形状,以提升研磨的速度及品质。In addition, the
请参阅图11、图12、图13所示。本发明第二实拖例的置具502、502’,其本体除不具有图7所示第一实施例的容置槽53外,其余结构大致相同。置具502、502’本体分别呈圆形及方形。其加压方式是由固定杆52’直接往下加压置具502、502’。Please refer to Figure 11, Figure 12, and Figure 13. The
如图11的放大图所示。为了施加压力,而且又要能自然接触,所以固定杆52’底端与置具502本体的接触面必须是弧面。而且为了使置具502不跟着旋转,固定杆52,底部突出的套接合521’与固定槽503还要是多边形的设计。而图7所示的固定杆52因为不需往下施加压力,所以其底端是否为弧面就没有关系。但因为固定杆52’除了固定置具502之外,还要往下加压,而且加压之后,此置具502还要随着研磨面504成自然接触,所以固定杆52’的底部必须是弧面状。This is shown in the enlarged view of Figure 11. In order to apply pressure, but also to be able to contact naturally, the contact surface between the bottom end of the fixed rod 52' and the body of the
请参阅图14、图15所示。本发明第三实施例的置具60,与图11所示第二实施例的置具502,主要不同在于置具60本体周边具有多个对称的固定槽61,取代图11所示置具502的容置槽503设于中间的设计,以分别容置固定杆62,其余结构大致相同。固定杆62分别结合支架63,其上端可受加压工具向下加压。本实施例固定杆62底部突出的套接合621与置具60固定槽61的接触面,与多个光纤64的底端与磨面65的接触面在同一平面上,使置具60的支撑点,在光纤64的底端与磨面65所产生的施力面上,因此不会产生扭力使置具60倾斜,而产生压力不均匀的现象。且光纤64的底端与磨面65呈自然接触的加压方式,使置具60上不同位置的光纤64的研磨端面与磨面65之间维持相同的接触压力,以获得相同的研磨形状。能达成提升研磨速度及品质效果。Please refer to Figure 14 and Figure 15. The main difference between the
请参阅图16A所示。本发明第四实施例的置具70,与图14所示第三实施例的置具60,主要不同在于置具70本体周边具有多个个对称的容置槽71以容置砝码72,使置具70具有使多个光纤73的端面下压磨面74的力量,因而置具70与磨面74呈自然接触的加压方式。且置具70本体侧边下方具有多个对称设计的接触构件,如固定杆75,固定杆75底部具有突出的套接部751,分别置于支架76相对应的定位构件,如容置槽孔761内。容置槽孔761下方可排出研磨时的液体。接触构件,如固定杆75与定位构件,如容置槽孔761的接触面,与多个光纤73的底端与磨面74的接触面在同一平面,使置具70的支撑点在光纤73的底端与磨面74所产生的施力面上,因此不会产生扭力使置具70倾斜,而产生压力不均匀的现象。本实施例能达成提升研磨速度及品质的效果。Please refer to Figure 16A. The main difference between the
本实施例置具70本体侧边下方的接触构件,如固定杆75底部也可不具有突出的套接部,但支架76相对应的定位构件,如容置槽孔761内具有突出的套接部762。固定杆75底部置于套接部762内,如图16B所示。或者支架76的容置槽孔761及固定杆75底部均不具有突出的套接部,固定杆75底端置于相对应支架76的容置槽孔763内,使固定杆75在研磨过程中受到固定槽孔763的限制,如图16C所示。或者支架76的定位构件是固定杆764,而置具70本体的接触构件是容置槽孔765,且容置槽孔765内可具有突出的套接部766,固定杆764置于套接部766内,使接触构件在研磨过程中受到定位构件的限制,如图16D所示。In this embodiment, the contact member under the side of the
本实施例的另一特点是,支架76可方便带动置具70移动到另一组磨面74上方,进行不同磨面74对光纤73端面的研磨作业,以利进行针对不同磨面的自动化研磨作业。Another feature of this embodiment is that the
请参阅图17、图18所示。本发明第五实施例的置具70与图16所示者相同。但支架77呈框状,其一端一轴78与磨面74的基座79的一侧相框接;其另一端的两侧分别由可折解式的扣接单元与基座79相扣合。本实施例的扣接单元,包括两扣耳791的一端分别枢接于基座79的两侧边;支架77两侧具有与两扣耳791相对应的凸榫771。扣耳791的扣孔792可扣住凸榫771,使支架77与基座79相结合,如图17所示。Please refer to Figure 17 and Figure 18. The
本实施例利用支架77与基座79可快速折解及扣合的结构,可方便更换磨面,使光纤73端面进行与不同磨面的研磨。In this embodiment, the bracket 77 and the base 79 can be quickly disassembled and snapped together, so that the grinding surface can be replaced conveniently, so that the end surface of the
请参阅图19所示。本发明第六实施例的置具80,其本体上方具有多个对称的容置槽81,其本体底部具有多个对称的固定杆82。固定杆82底部具有突出的套接部821,以容置于一框状支架83的容置槽831内。框架83具有一对下凹的侧边832,容置槽831底部具有排液孔设于下凹的侧边832。该框架83可在连续磨面84的上方移动,以进行不同粗细颗粒的磨面的研磨作业。Please refer to Figure 19. The set 80 according to the sixth embodiment of the present invention has a plurality of symmetrical accommodating grooves 81 on the top of the body, and a plurality of symmetrical fixing rods 82 on the bottom of the body. The bottom of the fixing rod 82 has a protruding socket portion 821 for being accommodated in a receiving groove 831 of a frame-shaped bracket 83 . The frame 83 has a pair of concave sides 832 , and the bottom of the accommodating groove 831 has a drain hole disposed on the concave sides 832 . The frame 83 can move above the continuous grinding surface 84, so as to perform the grinding operation of the grinding surface with different grain sizes.
请参阅图20所示。本发明第七实施例的置具85,其本体四周具有多个对称的容置槽851以容置固定杆86。固定杆86结合一框状支架87,可由固定杆86上方向下施加压力于置具85。Please refer to Figure 20. The mounting
请参阅图21所示。本发明第八实施例的置具88本体结合多个个夹具881。每一夹具881结合一斜向配置的光纤端面套圈882,以结合斜向配置的待研磨光纤883。使研磨后光纤883的凸出球面的光轴,与光纤883的中心线平行成一个小斜角。Please refer to Figure 21. The main body of the
请参阅图22、图23所示。本发明也可使置具891本体的固定槽892底部具有突出的套接部893,只允许固定杆894于套接部893与固定槽892相接触,套接部893及固定杆894呈相对应凹凸面,如相对应多边形的设计,使固定杆894及固定槽893之间不会产生转动。Please refer to Figure 22 and Figure 23. The present invention can also make the bottom of the fixing
请参阅图24所示。本发明也可使架体895的固定槽896底部具有突出的套接部897,只允许固定杆898于套接部897与固定槽896相接触。固定槽896底部具有排液孔899。See Figure 24 for illustration. In the present invention, the bottom of the fixing
图25、图26所示者,是配合本发明各种实施例所使用,具有不同粗、细颗粒的两种已知连续研磨面90、91,其中磨面90中间具有凹槽901以供容置如图7、图11所示置具50、502中间具有下凸的部分。而磨面91中间不具有凹槽,可供如图14、图16所示的置具60、70研磨。Those shown in Figure 25 and Figure 26 are used in conjunction with various embodiments of the present invention, and have two known continuous grinding surfaces 90, 91 with different coarse and fine particles, wherein there is a
因为研磨过程中需先使用粗颗粒的研磨砂,然后再使用细颗粒的研磨砂。此时粗的研磨砂必需清除干净。若置具的结构太复杂或有空隙,则粗颗粒容易留在置具而影响研磨品质。此时可利用腊、松香或塑胶材料将置具研磨端的套圈空隙补满,以利研磨。Because the grinding process needs to use coarse-grained abrasive sand first, and then use fine-grained abrasive sand. At this time, the coarse abrasive sand must be removed. If the structure of the set is too complex or has gaps, coarse particles are likely to remain in the set and affect the grinding quality. At this time, wax, rosin or plastic materials can be used to fill up the gap of the ferrule at the grinding end of the tool to facilitate grinding.
另影响压力均匀的因素是光纤端面是否均匀的安置于光纤端面的置具上。如果因为一些因素如要研磨的光纤数目太少。则可以利用假套圈来补满。使压力平均分布,这裏所谓假套圈定形状与要研磨的套圈相同,但中间可以没有光纤。此假套圈的材质可以是金属、塑胶、玻璃或陶瓷。Another factor affecting the uniformity of pressure is whether the end face of the optical fiber is evenly placed on the holder for the end face of the optical fiber. If the number of optical fibers to be polished is too small due to some factors. You can use the false ferrule to fill up. To distribute the pressure evenly, the shape of the so-called false ferrule is the same as that of the ferrule to be ground, but there may be no optical fiber in the middle. The material of the false ferrule can be metal, plastic, glass or ceramics.
固定杆与固定槽的上部要保持一定间距,以防止在研磨过程中固定槽的上部与固定杆有接触到。因为如果此二者接触到,则接触点即变成支点,即会影响到压力均匀的问题。The upper part of the fixed rod and the fixed groove will keep a certain distance, so as to prevent the upper part of the fixed groove from touching the fixed rod during the grinding process. Because if the two are in contact, the contact point becomes a fulcrum, which will affect the problem of uniform pressure.
本发明的置具在研磨过程中,置具的支点在施力面所成的平面上,且置具上的光纤端面与研磨面之间形成自然接触的加压方式。因而置具上不同位置的光纤的研磨端面与磨面之间的接触压力,较能维持相同的大小,使同一批作业的研磨端面获得相同的研磨形状。因此可结合较多的待研磨光签同时进行研磨,与一般已知的置具相比较,能明显提升光签研磨的速度及品质。During the grinding process of the jig of the present invention, the fulcrum of the jig is on the plane formed by the force-applying surface, and the pressure mode of natural contact is formed between the optical fiber end face on the jig and the grinding surface. Therefore, the contact pressure between the polished end face and the polished surface of the optical fiber at different positions on the tool can be kept at the same level, so that the polished end faces of the same batch of operations can obtain the same polished shape. Therefore, more optical sticks to be polished can be combined to perform grinding at the same time, and compared with the generally known tools, the speed and quality of optical stick grinding can be significantly improved.
以上所记载,仅为利用本发明技术内容的实施例,任何熟悉本项技术的人士运用本发明所为的修饰、变化,皆属本发明主张的专利范围,而不限于实施例所揭示的。The above descriptions are only examples utilizing the technical content of the present invention. Any modifications and changes made by those skilled in the art using the present invention all belong to the patent scope claimed by the present invention, and are not limited to those disclosed in the examples.
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TWI289496B (en) | 2006-06-29 | 2007-11-11 | Kow-Je Ling | Grinding tool for the end of workpiece |
CN101229624B (en) * | 2007-01-25 | 2010-06-23 | 凌国基 | Workpiece end face grinding tool |
CN101543970B (en) * | 2008-03-27 | 2012-05-09 | 凌国基 | Workpiece end face grinding set |
JP5361543B2 (en) * | 2009-06-03 | 2013-12-04 | 日本航空電子工業株式会社 | Polishing jig, ferrule and optical connector |
CN102794700A (en) * | 2012-08-03 | 2012-11-28 | 无锡爱沃富光电科技有限公司 | Optical fiber pigtail end surface grinding device |
CN108515448A (en) * | 2018-04-11 | 2018-09-11 | 王丽 | A kind of grinder for fiber end face grinding |
JP7028489B1 (en) * | 2021-06-08 | 2022-03-02 | 株式会社精工技研 | Fiber optic ferrule polishing holder and fiber optic ferrule polishing equipment |
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CN1506190A (en) * | 2002-12-06 | 2004-06-23 | 株式会社精工技研 | Support for optical fiber bearings ring end lapping apparatus |
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CN1060426A (en) * | 1990-09-04 | 1992-04-22 | 美国电话电报公司 | The method and apparatus of polishing article |
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US5351445A (en) * | 1992-12-15 | 1994-10-04 | Seikoh Giken Co., Ltd. | Apparatus for grinding end faces of ferrules together with optical fibers each firmly received in ferrules |
US6077154A (en) * | 1997-07-14 | 2000-06-20 | Seikoh Giken Co., Ltd. | Polishing apparatus for optical fiber end surface |
US6039630A (en) * | 1998-02-27 | 2000-03-21 | Ciena Corporation | Apparatus and method for calibrating pressure existing between optical fibers and a polishing pad during a polishing process |
CN1506190A (en) * | 2002-12-06 | 2004-06-23 | 株式会社精工技研 | Support for optical fiber bearings ring end lapping apparatus |
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