CN100469845C - Nano ceramic high-temperature-resistant thermal-insulation coating, and its preparing method and use - Google Patents

Nano ceramic high-temperature-resistant thermal-insulation coating, and its preparing method and use Download PDF

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Publication number
CN100469845C
CN100469845C CNB2006101137488A CN200610113748A CN100469845C CN 100469845 C CN100469845 C CN 100469845C CN B2006101137488 A CNB2006101137488 A CN B2006101137488A CN 200610113748 A CN200610113748 A CN 200610113748A CN 100469845 C CN100469845 C CN 100469845C
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nano
temperature
resistant thermal
insulation coating
ceramic
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CN1935912A (en
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孙启明
于洪智
曹开玉
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Wang Jicheng
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Abstract

The invention discloses new nanometer ceramic high temperature resistant heat preservation paint and the preparing method and use. Its components part by weight are as follows: film forming matter 10-35, filling 50-75, ceramic micro-balloon 8-50, and modified nanometer material 3-12. The produced nanometer ceramic high temperature resistant heat preservation paint can prevent solid heat transfer and radiant heat transfer, thus it can greatly improve heat preservation effect. And its high temperature resistant can reach 1000 degree centigrade.

Description

A kind of nano ceramic high-temperature-resistant thermal-insulation coating and its production and application
Technical field
The present invention relates to a kind of coating, relate in particular to a kind of nano ceramic high-temperature-resistant thermal-insulation coating and preparation method thereof, belong to field of heat insulating materials.
Background technology
Traditional lagging material mostly is the porousness loose material, and as rock wool, glass wool, perlite, polyurethane foam, light calcium carbonate etc., these materials make and be obstructed by the molecular motion of thermal motion, play insulation effect.Yet the transmission of heat except solid heat transfer, also has radiative transfer, and radiative transfer is not subjected to the influence of medium, and the interface is also inoperative.Temperature is high more, and radiation is strong more.Therefore the insulation of high temperature (200~600 ℃) heat supply pipeline only considers that solid heat transfer is not enough.
Temperature after the insulation of national regulation heat insulating work is less than 50 ℃, producer often requires to be incubated the back temperature and reaches in 45 ℃, tradition lagging material heat insulation function is incomplete, reach very thick that required standard does, in the pipe during 200~600 ℃ of temperature, thickness 12cm~25cm is many with material, the waste fund causes constructional difficulties.
Tradition lagging material, water-intake rate is very high, surpasses 200%, and a large amount of moisture absorptions or suction add high temperature, the efflorescence of part material, and the carbonization that also has, because water heat conduction, lagging material lost efficacy.In order to solve waterproof, traditional practice is to overlap a steel pipe again in the lagging material outside, is called " steel bushing steel ", for example, temperature is 350 ℃ in the heat supply pipeline of Φ 720,40 ℃ of insulation back temperature, lagging material thickness 20cm, outer steel pipe diameter 1.12m, the most direct consequence of bringing thus is that cost rises significantly, cause production cost high, weight increasing/weight causes constructional difficulties.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and a kind of new nano ceramic high-temperature-resistant thermal-insulation coating is provided.
Technical problem to be solved by this invention realizes by following technological approaches:
A kind of nano ceramic high-temperature-resistant thermal-insulation coating, form by the raw material of following weight part:
Filmogen 10-35 part, filler 50-75 part, ceramic microsphere 8-50 part, modified Nano material 3-12 part;
Be preferably, the weight part of each raw material is: 13 parts of filmogens, 75 parts of fillers, 10 parts of ceramic microspheres, 5.2 parts of modified Nano materials.
Wherein, described filmogen is selected from any or several combinations in polyvinyl alcohol, Starso, polyacrylamide, phenol formaldehyde (PF), tripoly phosphate sodium STPP or the resorcinol formaldehyde.
Described filler is selected from any or several combinations in sepiolite, wollastonite, perlite, zinc oxide, glass microsphere, ceramic microsphere, glass flakes, aluminium silicate wool or the terra alba.
Described modified Nano material is prepared from by following method: take by weighing raw material by following part by weight: auxiliary agent 1-5 part; Nano material 95-99 part; Under the room temperature auxiliary agent is added the water stirring and reach dissolving fully, add nano material, wherein the part by weight of auxiliary agent and nano material is 1-5: 95-99 (being preferably 3: 97); High-speed stirring 25-35 minute (being preferably 30 minutes) staticly dehydrates more than 1 hour then, and it is standby to wear into fine powder; Described auxiliary agent is preferably LC804, D3007, A2000, primary alconol, Zinic stearas or sodium stearate, more preferably D3007; Described nano material is preferably nano silicon, nano-aluminium oxide, nanometer ferric oxide, nano titanium oxide, nanmeter antimong trioxide, nano zircite, nanometer silicon carbide, nano-silicon nitride, nano calcium oxide or nano zine oxide, more preferably nano zine oxide; Described high speed is preferably 1200rpm-3000rpm, more preferably 2000rpm.
Used raw material all can be bought from the general chemical shop and obtain among the present invention, and specification meets national sector standard.
Another technical problem to be solved by this invention provides a kind of method for preparing above-mentioned nano ceramic high-temperature-resistant thermal-insulation coating.
Another technical problem to be solved by this invention realizes by following technological approaches:
A kind of method for preparing nano ceramic high-temperature-resistant thermal-insulation coating may further comprise the steps:
1, take by weighing each raw material by following weight part:
Filmogen 10-35 part, filler 50-75 part, ceramic microsphere 8-50 part, modified Nano material 3-12 part;
2,1200-3000rpm rotating speed in filmogen, filler, the modified Nano material adding stirrer was stirred 30 minutes down;
3, add ceramic microsphere, 600-800rpm is stirred to evenly, promptly.
Nano ceramic high-temperature-resistant thermal-insulation coating of the present invention has the function every solid heat transfer and reflected radiation heat.When temperature reached more than 300 ℃, coating generation physics, chemical transformation produced carburization zone and silicon layer, because anoxic, carburization zone, silicon layer is made up of a lot of little miniature honeycombs, bubble in the bulla cover, middle bubble cover vesicle, micro-bubbles is arranged in the vesicle, be in vacuum and partial vacuum state in the honeycomb, stop flowing of thermo-molecular, constitute good thermofin, reach heat insulation effect.Miniature honeycomb wall, very hard, actual is the glass-ceramic product, its formation ir radiation band goes back reflect radiation heat, thereby reaches the purpose of insulation.Nano ceramic high-temperature-resistant thermal-insulation coating of the present invention has been considered anti-solid heat transfer and radiative transfer, and heat insulation effect increases substantially, and high temperature resistantly reaches 1000 ℃.With the heating power transport pipe is example.Temperature is 200~600 ℃ in the pipe, the thickness 12cm~25cm of traditional lagging material, and the present invention has only reached same heat insulation effect with 4cm~8cm, has both saved starting material (saving fund about 50%), has made things convenient for construction again.
Nano ceramic high-temperature-resistant thermal-insulation coating of the present invention is used very extensive, for example can be applicable to the insulation of heating power transport pipe, metallurgical with various High Temperature Furnaces Heating Apparatuss and high-temperature gas transmission pipeline, life insulation with various boilers, the High Temperature Furnaces Heating Apparatus of electronics, chemical industry, high temperature reaction stove and pipeline thereof etc. need the place of insulation, all can use thermal insulation coatings of the present invention.
The using method of nano ceramic high-temperature-resistant thermal-insulation coating of the present invention: after nano ceramic high-temperature-resistant thermal-insulation coating of the present invention and water mixed according to 1 part by weight than 1.5-2.0, left standstill 20-30 minute, evenly be coated on the material of needs insulation or the outer wall or the inwall of equipment, also can be prefabricated into section bar or adopt the mechanize coating, the thickness of coating can be 2cm-12cm.
Embodiment
Further describe the present invention by the following examples, it should be understood that these embodiment only are used for the purpose of illustration, never limit the scope of the invention.
Embodiment 1
1, take by weighing each raw material by following weight proportion:
Raw material ratio (unit: kg)
1, polyacrylamide 4
2, metasilicate pentahydrate sodium 8
3, aluminium silicate wool 15
4, perlite 40
5, tripoly phosphate sodium STPP 1
6, wollastonite 20
7, ceramic microsphere 10
8, nano zine oxide 5
9、D3007 0.2
2, room temperature (25 ℃) adds water with D3007 and stirs and to reach dissolving fully, add nano zine oxide, 2000rpm stirred 35 minutes, static 1 hour, dehydrate then, grind to form fine powder (granularity as for fine powder is much, and this does not constitute influence to enforcement of the present invention), it is standby to get modified nano zinc oxide;
3,2000rpm stirred 35 minutes in modified nano zinc oxide, polyacrylamide, metasilicate pentahydrate sodium, aluminium silicate wool, perlite, tripoly phosphate sodium STPP and the wollastonite adding stirrer;
4, add ceramic microsphere, 600rpm is stirred to evenly, packing.
Embodiment 2
1, take by weighing each raw material by following weight proportion:
Raw material ratio (unit: kg)
1, polyacrylamide 4
2, SODIUM METASILICATE PENTAHYDRATE 8
3, aluminium silicate wool 15
4, sepiolite 20
5, perlite 10
6, tripoly phosphate sodium STPP 1
7, the hollow ceramic microballoon 40
8, nano zine oxide 5
9、D3007 0.2
2, room temperature (20 ℃) adds water with D3007 and stirs and to reach dissolving fully, adds nano zine oxide, and 2500rpm stirred 40 minutes, static 2 hours, dehydrate then, grind into powder, modified nano zinc oxide is standby;
3,2500rpm stirred 30 minutes in modified nano zinc oxide, polyacrylamide, metasilicate pentahydrate sodium, aluminium silicate wool, perlite, tripoly phosphate sodium STPP and the wollastonite adding stirrer;
4, add ceramic microsphere, 800rpm is stirred to evenly, packing.
The high temperature resistant test of test example 1 coating of the present invention
1. for the examination material: the embodiment of the invention 1 and 2 prepared coating.
2. testing method: after will mixing according to 1 to 1.5 part by weight for examination material and water, left standstill 20-30 minute, evenly be coated on the outer wall of heat distribution pipeline, the thickness of coating is 8cm.
3. detect through Beijing building materials research institute test center, test the results are shown in Table 1.
Table 1 coating high-temperature-resistant thermal-insulation of the present invention test result
Figure C200610113748D00061
Figure C200610113748D00071

Claims (6)

1, a kind of nano ceramic high-temperature-resistant thermal-insulation coating, form by the raw material of following weight part:
Filmogen 10-35 part, filler 50-75 part, ceramic microsphere 8-50 part and modified Nano material 3-12 part; Described modified Nano material is prepared from accordance with the following methods: under the normal temperature auxiliary agent is added the water stirring and reach dissolving fully, add nano material, wherein the part by weight of auxiliary agent and nano material is 1-5: 95-99; 1200-3000rpm stirred 25-35 minute, left standstill more than 1 hour, dehydrated then, and it is standby to grind to form fine powder; Wherein, described filmogen is selected from one or more the combination in polyvinyl alcohol, Starso, polyacrylamide or the tripoly phosphate sodium STPP; Described filler is selected from one or more the combination in sepiolite, wollastonite, perlite, zinc oxide, glass microsphere, glass flakes, aluminium silicate wool or the terra alba; Described auxiliary agent is selected from D3007, A2000, primary alconol, Zinic stearas or sodium stearate; Described nano material is selected from nano silicon, nano-aluminium oxide, nanometer ferric oxide, nano titanium oxide, nanmeter antimong trioxide, nano zircite, nanometer silicon carbide, nano-silicon nitride, nano calcium oxide or nano zine oxide.
2, according to the nano ceramic high-temperature-resistant thermal-insulation coating of claim 1, it is characterized in that the weight part of each raw material is: 13 parts of filmogens, 75 parts of fillers, 10 parts of ceramic microspheres, 5.2 parts of modified Nano materials.
3,, it is characterized in that described nano material is a nano zine oxide according to the nano ceramic high-temperature-resistant thermal-insulation coating of claim 1.
4, according to the nano ceramic high-temperature-resistant thermal-insulation coating of claim 1, the part by weight that it is characterized in that auxiliary agent and nano material is 3: 97; Described auxiliary agent is D3007.
5, a kind of method for preparing the described nano ceramic high-temperature-resistant thermal-insulation coating of claim 1, step is as follows:
(1), stir more than 30 minutes 1200-3000rpm rotating speed in filmogen, filler, the modified Nano material adding stirrer down;
(2), add ceramic microsphere, 600-800rpm is stirred to evenly, promptly.
6, the application of the described nano ceramic high-temperature-resistant thermal-insulation coating of claim 1, comprise: after described coating of claim 1 and water are mixed according to 1 part by weight than 1.5-2.0, left standstill 20-30 minute, evenly be coated on the material of needs insulation or the outer wall or the inwall of equipment, the thickness of coating is 2cm-12cm.
CNB2006101137488A 2006-10-13 2006-10-13 Nano ceramic high-temperature-resistant thermal-insulation coating, and its preparing method and use Expired - Fee Related CN100469845C (en)

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Effective date of registration: 20160704

Address after: 710054 Shaanxi province Xi'an Beilin District Building No. 2 East Street 12 No. 101

Patentee after: Wang Jicheng

Address before: 100038, Fuxing Road, Beijing, No. 15, building 6, room 101

Patentee before: Sun Qiming

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