CN100462400C - Oil and acid-base resisting blended material and its production - Google Patents
Oil and acid-base resisting blended material and its production Download PDFInfo
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- CN100462400C CN100462400C CNB2005100481587A CN200510048158A CN100462400C CN 100462400 C CN100462400 C CN 100462400C CN B2005100481587 A CNB2005100481587 A CN B2005100481587A CN 200510048158 A CN200510048158 A CN 200510048158A CN 100462400 C CN100462400 C CN 100462400C
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Abstract
An oil-resisting and anti-acid mixed material and its production are disclosed. The mixed material consists of chlorinated polyethylene rubber, butadieneacrylonitrile latex/polyvinyl chloride (70/30) alloy, oligomer ester, metacrylic acid zinc, metacrylic acid magnesium, filler, improver, vulcanizing agent and plasticizerDOP. The process is carried out by milling and membrane penetrating. It has long life and can be used for rubber-covered roller, hose, lining material of chemical corrosive-proof container.
Description
Technical field
The invention belongs to the rubber item technical field, relate in particular to the mixed material of a kind of not only wear-resisting but also oil resistant, acid and alkali-resistance.
Background technology
On the production line of stainless steel materials, in order to adapt to different production environments, the rubber roll of setting is made of nitrile rubber, chloroprene rubber, polyamine rubber and isoprene-isobutylene rubber respectively.The rubber roll oil resistant that constitutes by nitrile rubber but acid and alkali-resistance not, the rubber roll acid and alkali-resistance that is made of chloroprene rubber but oil-proofness is poor is although the wear-resisting chance of the rubber roll water that is made of polyamine rubber is easily softening, the rubber roll oil resistant acid and alkali-resistance that is made of isoprene-isobutylene rubber but bad mechanical property.Use different rubber unvulcanizate roll materials, make different rubber rolls scrap the time limit difference, and short (long four, five months of the work-ing life of various rubber rolls, short two, three months), in process of production, need the different rubber roll of the replacing of not timing and change frequently, had a strong impact on production efficiency.In addition, because kind, the quantity of rubber roll are more, need take very big warehouse space, it is unclear to make that the store keeper writes down, and very easily causes the confusion of production.
Summary of the invention
Purpose of the present invention just provides the mixed material of a kind of not only wear-resisting but also oil resistant, acid and alkali-resistance.
For achieving the above object, the technical solution used in the present invention is:
The mixed material of a kind of oil resistant, acid and alkali-resistance includes following components in part by weight:
Chlorinated polyethylene rubber 40---60
Ratio is paracril/polyvinyl chloride alloy 40 of 70/30---60
Oligomer ester 10---20
Zinc methacrylate 3---8
Magnesinm methacrylate 3---8
Filler 80---130
Promotor 1.0---2
Vulcanizing agent 1.5---3.5
Plasticizer DOP 10---20
Wherein, include carbon black in the described filler.
The method of the mixed material of preparation oil resistant, acid and alkali-resistance comprises the following steps:
The first step is that paracril/polyvinyl chloride alloy of 70/30 and oligomer ester and zinc methacrylate are inserted in the rubber internal mixer by weight with chlorinated polyethylene rubber, ratio,---the 180 ℃ of glue refinings 8---15 minutes that make temperature keep 150, again magnesinm methacrylate, stearic acid are presented to successively glue refining 4 in the Banbury mixer---8 minutes, and then filler, plasticizer DOP are inserted glue refining 5 in the Banbury mixer, and---shut down after 10 minutes and turn over warehouse discharging, cold is to 40---are stand-by below 65 ℃;
Second step joined temperature 40 with the sheet rubber that the glue refining forms---in 65 ℃ the rubber mixing mill, add promotor, vulcanizing agent, packing more successively at least three times, adjust roll spacing to 0.5---1.2 mm thick of glue refining machine, thin-pass at least four times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Utilize the performance perameter of the mixed material of oil resistant that method provided by the present invention is prepared into, acid and alkali-resistance to be:
1, shore hardness is that 65 ± 5 degree, tensile strength are that 17.5 ± 0.5MPa, tensile yield are 480-500%, Akron abrasion (cm
2) be 0.050g.
2, the parameter of oil resistant experiment is:
Soak 1 mark oil (100 ℃ * 70 hours) performance variation rate | Soak 3 mark oil (100 ℃ * 70 hours) performance variation rates |
Hardness ± 3 | Hardness ± 2 |
Tensile strength-2% | Tensile strength-4% |
Draw short elongation-20% | Draw short elongation-20% |
Volume-3% | Volume+1.0% |
3, the parameter of acidproof experiment is:
Behind the immersion fluid (100 ℃ * 70 hours) | Soak the volume change of various liquid | Hardness | Volume |
70% sulfuric acid | Excellent | 25% chromic acid solution (80 ℃ * 7 days) | 0% | +1.0% |
30% superchlorination hydrogen | Excellent | 5% chlorine bleach liquor (80 ℃ * 7 days) | -3 degree | +8.4% |
13% superchlorination hydrogen | Excellent | 60% salpeter solution (20 ℃ * 60 days) | 0% | +4.2% |
20% hydrochloric acid | Very | |||
20% nitric acid | Very |
4, the mixed material of this oil resistant, acid and alkali-resistance not only can be used for the various rubber rolls in the stainless steel production line, but also can be used for the substrate layer material of various sebific ducts, chemical anticorrosion container.According to detection, the bonding stripping strength of this mixed material and 45# steel significantly improves 9%, increases work-ing life more than 1 year.
Embodiment
Below in conjunction with embodiment the present invention is described in further details.
Embodiment 1
The first step is got 50 kilograms chlorinated polyethylene rubber CM, 45 kilograms ratio is paracril/polyvinyl chloride alloy alloy of 70/30, one 955 kilograms of 10 kilograms oligomer ester TP and zinc methacrylate are inserted in the rubber internal mixer, make temperature keep 150 ℃ of glue refinings 10 minutes, again the stearic acid of 5 kilograms magnesinm methacrylate and 1 kilogram was presented to successively in the Banbury mixer glue refining 8 minutes, and then will be by 20 kilograms N220 carbon black, 18 kilograms N330 carbon black, 22 kilograms 1250 purpose superfine talcum powders, the filler that 15 kilograms micron order magnesium oxide constitutes, 15 kilograms plasticizer DOP is inserted in the Banbury mixer glue refining successively and shut down after 10 minutes and turn over warehouse discharging, and is cool to stand-by below 65 ℃;
Second step joined temperature in 55 ℃ rubber mixing mill with the sheet rubber that the glue refining forms, add successively again after the accelerant CZ of 0.5 kilogram altax and 0.5 kilogram, 1.5 kilograms sulphur do vulcanizing agent packing four times, adjust roll spacing to 1.2 mm thick of glue refining machine, thin-pass four times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Embodiment 2
The first step is got 60 kilograms chlorinated polyethylene rubber, 55 kilograms ratio is that 70/30 paracril/polyvinyl chloride alloy alloy and 15 kilograms oligomer ester TP-85 and 8 kilogram zinc methacrylate are inserted in the rubber internal mixer, make temperature keep 160 ℃ of glue refinings 8 minutes, again the stearic acid of 6 kilograms magnesinm methacrylate and 0.5 kilogram was presented to successively in the Banbury mixer glue refining 4 minutes, and then will be by 15 kilograms N220 carbon black, 18 kilograms N330 carbon black, 20 kilograms 1250 purpose superfine talcum powders, the filler that 20 kilograms quartz constitutes, 20 kilograms plasticizer DOP is inserted in the Banbury mixer glue refining successively and shut down after 6 minutes and turn over warehouse discharging, and is cool to stand-by below 40 ℃;
Second step joined temperature in 45 ℃ rubber mixing mill with the sheet rubber that the glue refining forms, after the cyanurate that adds the captax of 0.75 kilogram vulkacit D and 0.5 kilogram, 1.0 kilograms sulfur subchloride and 1.5 kilograms is more successively done vulcanizing agent packing five times, adjust roll spacing to 0.8 mm thick of glue refining machine, thin-pass five times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Embodiment 3
The first step is got 55 kilograms chlorinated polyethylene rubber, 50 kilograms ratio is that 70/30 paracril/polyvinyl chloride alloy alloy and 20 kilograms oligomer ester TP-92 and 6 kilogram zinc methacrylate are inserted in the rubber internal mixer, make temperature keep 180 ℃ of glue refinings 15 minutes, again the stearic acid of 8 kilograms magnesinm methacrylate and 1.5 kilograms was presented to successively in the Banbury mixer glue refining 6 minutes, and then will be by 20 kilograms N220 carbon black, 30 kilograms N330 carbon black, 20 kilograms 1250 purpose superfine talcum powders, the filler that 15 kilograms micron order magnesium oxide and 20 kilograms quartz constitute, 25 kilograms plasticizer DOP is inserted in the Banbury mixer glue refining successively and shut down after 8 minutes and turn over warehouse discharging, and is cool to stand-by below 45 ℃;
Second step joined temperature in 50 ℃ rubber mixing mill with the sheet rubber that the glue refining forms, after the cyanurate that adds the accelerant CZ of 0.5 kilogram altax and 0.75 kilogram, 1.5 kilograms sulphur and 1.2 kilograms is more successively done vulcanizing agent packing six times, adjust roll spacing to 0.9 mm thick of glue refining machine, thin-pass six times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Embodiment 4
The first step is got 45 kilograms chlorinated polyethylene rubber CM, 40 kilograms ratio is that 70/30 paracril/polyvinyl chloride alloy alloy and 25 kilograms oligomer ester TP-95 and 3 kilogram zinc methacrylate are inserted in the rubber internal mixer, make temperature keep 150 ℃ of glue refinings 12 minutes, again the stearic acid of 3 kilograms magnesinm methacrylate and 1.2 kilograms was presented to successively in the Banbury mixer glue refining 5 minutes, and then will be by 12 kilograms N220 carbon black, 12 kilograms N330 carbon black, the filler that 30 kilograms micron order magnesium oxide and 36 kilograms quartz constitute, 22 kilograms plasticizer DOP is inserted in the Banbury mixer glue refining successively and shut down after 5 minutes and turn over warehouse discharging, and is cool to stand-by below 50 ℃;
Second step joined temperature in 60 ℃ rubber mixing mill with the sheet rubber that the glue refining forms, after the cyanurate that adds the captax of 1.0 kilograms vulkacit D and 1.0 kilograms, 1.5 kilograms sulphur and 2 kilograms is more successively done vulcanizing agent packing three times, adjust roll spacing to 1.0 mm thick of glue refining machine, thin-pass three times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Embodiment 5
The first step is got 40 kilograms chlorinated polyethylene rubber, 60 kilograms ratio is that 70/30 paracril/polyvinyl chloride alloy alloy and 10 kilograms oligomer ester TP-92 and 4 kilogram zinc methacrylate are inserted in the rubber internal mixer, make temperature keep 170 ℃ of glue refinings 10 minutes, again the stearic acid of 4 kilograms magnesinm methacrylate and 0.8 kilogram was presented to successively in the Banbury mixer glue refining 7 minutes, and then will be by 25 kilograms N220 carbon black, 40 kilograms N330 carbon black, 25 kilograms 1250 purpose superfine talcum powders, the filler that 25 kilograms micron order magnesium oxide and 15 kilograms quartz constitute, 18 kilograms plasticizer DOP is inserted in the Banbury mixer glue refining successively and shut down after 9 minutes and turn over warehouse discharging, and is cool to stand-by below 60 ℃;
Second step joined temperature in 40 ℃ rubber mixing mill with the sheet rubber that the glue refining forms, after the cyanurate that adds the accelerant CZ of 0.8 kilogram altax and 1.2 kilograms, 1.0 kilograms sulphur and 2 kilograms is more successively done vulcanizing agent packing five times, adjust roll spacing to 0.8 mm thick of glue refining machine, thin-pass six times, get final product the mixed material of oil resistant, acid and alkali-resistance.
Claims (3)
1. the mixed material of an oil resistant, acid and alkali-resistance is characterized in that including following components in part by weight:
Chlorinated polyethylene rubber 40---60
Ratio is paracril/polyvinyl chloride alloy 40 of 70/30---60
Oligomer ester 10---20
Zinc methacrylate 3---8
Magnesinm methacrylate 3---8
Filler 80---130
Promotor 1.0---2
Vulcanizing agent 1.5---3.5
Plasticizer DOP 10---20.
2. the mixed material of a kind of oil resistant according to claim 1, acid and alkali-resistance is characterized in that: include carbon black in the described filler.
3. the method for the mixed material of the described oil resistant of preparation claim 1, acid and alkali-resistance comprises the following steps:
The first step is that paracril/polyvinyl chloride alloy of 70/30 and oligomer ester and zinc methacrylate are inserted in the rubber internal mixer by weight with chlorinated polyethylene rubber, ratio,---the 180 ℃ of glue refinings 8---15 minutes that make temperature keep 150, again magnesinm methacrylate, stearic acid are presented to successively glue refining 4 in the Banbury mixer---8 minutes, and then filler, plasticizer DOP are inserted glue refining 5 in the Banbury mixer, and---shut down after 10 minutes and turn over warehouse discharging, cold is to 40---are stand-by below 65 ℃;
Second step joined temperature 40 with the sheet rubber that the glue refining forms---in 65 ℃ the rubber mixing mill, add promotor, vulcanizing agent, packing more successively at least three times, adjust roll spacing to 0.5---1.2 mm thick of glue refining machine, thin-pass at least four times, get final product the mixed material of oil resistant, acid and alkali-resistance.
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CNB2005100481587A CN100462400C (en) | 2005-12-03 | 2005-12-03 | Oil and acid-base resisting blended material and its production |
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CNB2005100481587A CN100462400C (en) | 2005-12-03 | 2005-12-03 | Oil and acid-base resisting blended material and its production |
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CN1896135A CN1896135A (en) | 2007-01-17 |
CN100462400C true CN100462400C (en) | 2009-02-18 |
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Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101372540B (en) * | 2007-08-24 | 2011-07-20 | 泰州市罡杨橡塑有限公司 | Rubber composition for dust prevention of vibration absorber |
CN101805467B (en) * | 2009-12-08 | 2012-10-10 | 天津鹏翎胶管股份有限公司 | Rubber pipe of butyronitrile rubber/polyvinyl chloride co-mixed rubber ethanol resistance gasoline |
CN101824223B (en) * | 2010-04-13 | 2012-06-27 | 仝国磊 | Blended rubber of silicon rubber and high density polyethylene and preparation method thereof |
CN102070847A (en) * | 2010-11-17 | 2011-05-25 | 无锡泰立特科技有限公司 | Semiconductive composite plastic |
CN103113634B (en) * | 2011-11-17 | 2015-07-22 | 青岛茂林橡胶制品有限公司 | Rubber corrugated protecting gum cover and preparation method thereof |
EP2615137B2 (en) * | 2012-01-13 | 2018-03-28 | Georg Fischer DEKA GmbH | Polyvinyl chloride compound, tube, gutter or container, use of a PVC compound and use of a tube, gutter or container |
CN103374181B (en) * | 2012-04-17 | 2016-01-20 | 辽宁德成科技集团有限公司 | A kind of chlorinated polythylene rubber pipe hose lining formula and preparation method thereof |
CN102993501B (en) * | 2012-10-23 | 2014-09-10 | 镇江铁科橡塑制品有限公司 | Rubber packing leather material used for brake cylinder system and rubber packing leather prepared by utilizing same |
CN104629139B (en) * | 2015-01-28 | 2016-08-31 | 漯河利通液压科技股份有限公司 | Resistance to ozone uvioresistant Lycoperdon polymorphum Vitt rubber tube outer layer glue and preparation method thereof |
CN109369986A (en) * | 2018-09-19 | 2019-02-22 | 南京金三力橡塑有限公司 | A kind of orange peel shape rubber roller material and the method using its production orange peel shape rubber roller |
CN110684289A (en) * | 2019-09-10 | 2020-01-14 | 武汉华利浦防腐工程有限公司 | Chromic acid corrosion resistant rubber and preparation method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1108528A2 (en) * | 1999-12-13 | 2001-06-20 | The Goodyear Tire & Rubber Company | Hose construction having inner core of hydrogenated nbr |
US20020017787A1 (en) * | 2000-08-07 | 2002-02-14 | Tokai Rubber Industries, Ltd. | Fuel hose connection structure and fuel hose |
US6467509B1 (en) * | 2001-05-15 | 2002-10-22 | Tokai Rubber Industries, Ltd. | Fuel hose |
-
2005
- 2005-12-03 CN CNB2005100481587A patent/CN100462400C/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1108528A2 (en) * | 1999-12-13 | 2001-06-20 | The Goodyear Tire & Rubber Company | Hose construction having inner core of hydrogenated nbr |
US20020017787A1 (en) * | 2000-08-07 | 2002-02-14 | Tokai Rubber Industries, Ltd. | Fuel hose connection structure and fuel hose |
US6467509B1 (en) * | 2001-05-15 | 2002-10-22 | Tokai Rubber Industries, Ltd. | Fuel hose |
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