CN100461553C - Electric cable industry-control winding inserter - Google Patents
Electric cable industry-control winding inserter Download PDFInfo
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- CN100461553C CN100461553C CNB2006100475468A CN200610047546A CN100461553C CN 100461553 C CN100461553 C CN 100461553C CN B2006100475468 A CNB2006100475468 A CN B2006100475468A CN 200610047546 A CN200610047546 A CN 200610047546A CN 100461553 C CN100461553 C CN 100461553C
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Abstract
This invention discloses a controllable cable blanking machine comprising: the main body, cable cutting device, cable delivering mechanism, measuring device, cable guiding trough, peeling mechanism, terminal pressing mechanism, sliding assembling and tail lead wire device. This invention machine has advantages of: to achieve the automatically and controllable cutting cable based on the preset length, end cable peeling, die-stamping of terminals, together with operation procedure displaying, so increasing the quality of connection between the cable and the fastener, so obtaining precision processing and high production rate, can be used in large scale production.
Description
Technical field
The present invention relates to a kind of be used for industries such as locomotive, shipbuilding, aviation to cable cut off, the machine of skinning operations, belong to a kind of industrial Aided Machine.
Background technology
The cable of industries such as present domestic locomotive rolls off the production line, used cable size is big, quantity is more, always be manual operations, need manual peeling, cut-out, manual pressure side, fixed length, this Artificial Control mode not only descends linear velocity low, can not ensure the quality of products, and lack practical control device, and make the operator extremely busy commonplace, the automatic control level is very low, waste the backward situation many, that labour intensity is big, efficient is low, product quality can not get guaranteeing, cause waste.
Summary of the invention
The present invention is directed to the problems referred to above, a kind of electric cable industry-control winding inserter is provided, mainly solved industries such as locomotive, shipbuilding, aviation to the fixed length of cable, quantitatively, work such as peeling, the problem that the waste that needs hand insertion to bring is many, labour intensity is big, efficient is low, product quality can not get guaranteeing.
In order to address the above problem, the invention provides a kind of electric cable industry-control winding inserter, comprise the inlet wire guiding device, shearing device, clamping device, the rotation peeling procedure that are fixed on the body, and the sub-device of pressure side; The inlet wire guiding device comprises the roller by motor driven; Shearing device comprises tangential knife; Clamping device comprises two V-type pressure heads; The sub-device of pressure side comprises movable last tire and fixing following tire, and last tire is equipped with the terminal position pin; The rotation peeling procedure comprises first slide unit that moves on slide perpendicular to the cable direction in the horizontal plane, and first slide unit is provided with second slide unit that slides along the cable direction; Second slide unit is provided with and drives sliding the 3rd fluid pressure drive device that body moves along the cable direction that revolves; The sliding body that revolves matches with main shaft threadably as the fixing nut of circumference direction of rotation, and front-end of spindle is fixed with the jig arm body by taper pin, and the jig arm body is that the center utilizes pin to be hinged with a pair of jig arm symmetrically with the main shaft; A pair of jig arm is fixed with dermatotome perpendicular to the cable direction at front end respectively, and a pair of jig arm rear end contacts with cone on being socketed in main shaft with the form of the conical surface respectively, and the cone rear end is associated with the piston rod of the 4th fluid pressure drive device; Jig arm is fixed with fulcrum in the rear end that pin is set, and is connected with the extension spring that the dermatotome that is used to make the jig arm front end keeps released state between this fulcrum and the jig arm body.
Electric cable industry-control winding inserter of the present invention, it further improves and is that shearing device, clamping device, rotation peeling procedure and the sub-device of pressure side are fixed on the same workbench, and workbench is led in the assembling in the cunning of body and is slided; Slide to lead to assemble and comprise the dovetail guider; Sliding track of leading assembling is provided with the buting iron device that is used for described table positions.
Electric cable industry-control winding inserter of the present invention, its further improvement also is, group roller and back group roller before being divided into by the roller of motor driven described in the inlet wire guiding device, the mainshaft gear of motor is meshed with described preceding group and back group roller shaft gear respectively, preceding group roller is used for thick compensation line body, and back group roller guarantees line body guiding simultaneously.In addition, the bottom roller below being positioned in two groups of rollers adopts the fixed form setting; The upper roller that is positioned at the top adopts the spring structure setting, can regulate height, is used to regulate suitable pressure and guarantees not collinear footpath line sending frictional force.Wherein, have the corresponding specification arc groove in four roads on the driving rolls, groove is arranged in the arc groove, the wire agency below is provided with the dovetail structure that is used to regulate axial distance.
Electric cable industry-control winding inserter of the present invention, its further improvement is that also the rear portion of inlet wire guiding device is fixed with measurement mechanism, described measurement mechanism comprises the encoder by the roller driven rotary; The rear portion of inlet wire guiding device is fixed with the guide wheel device that is used to lead; This machine also is provided with the metallic channel that is used for carrying cable, and metallic channel comprises a pair of angle bar that is installed on the dovetail body.
Electric cable industry-control winding inserter of the present invention, its further improvement also is, the rear end of the sub-device of pressure side is provided with the afterbody thread guide devices, comprise the afterbody lead-in wire groove that adopts two stands to support separately, the lead-in wire groove is distributed in outside the casing, and the lead-in wire groove is divided into canned paragraph and moves section two parts, two stands is fixedlyed connected with lead-in wire groove canned paragraph, mobile section is installed on the terminal hold down gag exit position,, moves section and does not separate with canned paragraph when retreating at the sliding device of leading.
Electric cable industry-control winding inserter of the present invention, its further improvement also are, also are included in the afterbody thread cutter that is provided with before the inlet wire guiding device.
Electric cable industry-control winding inserter of the present invention, its further improvement is that also tangential knife is for to be driven into the scissors form blade to cutting mutually by fluid pressure drive device; The cutting edge of blade becomes crescent.
Pass through technique scheme, cable winding inserter of the present invention adopts industrial control computer, can realize basic data management, comprise vehicle, the line style of cable, wire length, peeling length, terminal model etc., realize that the automatic control in the course of processing (comprises the customized cut-off to cable, the fixed length peeling, controls such as stamped terminals) and the course of processing show, automatically the data record in the record course of processing (comprises vehicle, line style, wire length, peeling length, the terminal model quantity that rolls off the production line, operating personnel and between man-hour etc.), the management of the realization course of processing, and generate corresponding form as required, The whole control system adopts the secondary management, comprise keeper and operator management, management at different levels all are provided with corresponding password, strengthen the management intensity in the production process, improved the efficiency of management of enterprise.This equipment has automatic control, and is easy to operate, the efficient height, and characteristics such as energy-saving and cost-reducing from the freeing of onerous toil intensity, improve user's benefit to shop floor worker greatly.
Electric cable industry-control winding inserter of the present invention mainly solves the quality of connection between cable and the wire clamp and the line style of cable, wire length, peeling length, the terminal model and the quantity etc. that rolls off the production line, after this project that realizes the intelligentized degree of processing and management and develop is succeeded in developing, filled up the roll off the production line blank of industry of state inner cable, this product of needs that has adapted to large state-owned enterprise's fast development not only has wide accommodation, have more the high characteristics of machining accuracy and production efficiency, and can shorten MTBF (mean free error time) and MTTR (mean time to repair) greatly, integral level reaches advanced international level, and can carry out mass production.Improved the quality of connection between cable and the wire clamp.Realize the customized cut-off of large-diameter cable, an end peeling, the automatic control in the courses of processing such as stamped terminals and the course of processing show.
Electric cable industry-control winding inserter of the present invention has following characteristics:
1, writes down basic data in the course of processing (comprising that vehicle, line style, wire length, peeling length, terminal model roll off the production line quantity, operating personnel process time etc.) automatically.
2, realize course of processing intellectual management, and generate corresponding form as required, strengthened the management intensity in the production process, improved the efficiency of management of enterprise.
3, adopt Industry Control and computer control, man-machine interface is installed in the side of lathe, have automatic control, basic data displayed record, easy to operate, machining accuracy and production efficiency height, characteristics such as energy-saving and cost-reducing, shorten mean free error time and mean time to repair greatly, and can generate corresponding form as required, and The whole control system adopts the secondary management, and (comprising keeper and operator management) also is provided with corresponding password, in the course of processing, realized the intellectuality of management.
4, not only to have the converted products scope wide for this project product, also has the characteristics of the high and good reliability of machining accuracy and production efficiency.Integral level reaches advanced international level, and can carry out mass production.
Description of drawings
Fig. 1 is the front view of electric cable industry-control winding inserter of the present invention;
Fig. 2 is the vertical view of electric cable industry-control winding inserter of the present invention shown in Figure 1;
Fig. 3 is the front view of rotation peeling procedure in the electric cable industry-control winding inserter of the present invention;
Fig. 4 is the vertical view of rotation peeling procedure among Fig. 3;
Fig. 5 is the left view of rotation peeling procedure among Fig. 3;
Fig. 6 is the Section View of rotation peeling procedure among Fig. 5;
Fig. 7 is the enlarged front view of rotation peeling procedure jig arm body among Fig. 3;
Fig. 8 is the left view of jig arm body among Fig. 7.
Wherein, 1 guide wheel device; 2 inlet wire guiding devices; 3 measurement mechanisms; 4 wire bodies; 5 cunnings are led assembling; 7 shearing devices; 8 clamping devices; 9 rotation peeling procedures; The sub-device of 10 pressure sides; 11 lead-in wire grooves; 12 casings; 13 regulator cubicles; 15 afterbody thread cutters; 16 Hydraulic Stations; 17 photoelectricity protectors; 18 control panels; 101 dovetail bases; 102 slide units; 103 slides; 701 graphic panels; 702 fixed covers; 703 indicator boards; 704 buting iron; 705 blocks; 706 dermatotomes; 707 jig arm bodies; 708 taper pins; 709 pins; 710 extension springs; 711 fulcrums; 712 cones; 713 clamp nuts; 714 cylinder caps; 104 cylinder bodies; 715 piston rods; 716 adjusting nuts; 717 main shafts; 105 slide plates; The 301 sliding bodies that revolve; 106 cylinder bodies; 718 piston rods; 719 cylinder caps; 720 nuts; 721 packing rings; 722 closing caps; 723 Connection Blocks; 107 slide units; 735 jig arm; 734 bonnets; 733 protecgulums; 732 piston rods; 731 push pedals; 730 buting iron; 729 nuts; 728 holders; 736 adjusting pads; 727 iron chains bars.
Embodiment
Below in conjunction with specific embodiment this electric cable industry-control winding inserter of more detailed description the present invention with reference to the accompanying drawings.
This electric cable industry-control winding inserter comprises that mechanical electronic hydraulic jointly controls part, line length test section, pressure monitor part, rotation peeling part, running part, management software part.The winding inserter control system is divided into manual control and controls two parts automatically.Automatically control section adopts industrial computer, data collecting card to realize the control to actuator.The management mode that the DBA separates with the operator makes things convenient for enterprise to the quantitative management of processing cable and undressed cable, and everyone has responsibility, and task is to the people.Not only realized on industrial computer, manually controlling each action of winding inserter by mouse, and manually control and control automatically between two kinds of patterns and can switch mutually, realized the automatic control of work such as peeling, cut-out, pressure side, fixed length to cable, improve production efficiency, obtained favorable economic benefit.In order to guarantee the safety of operator, photoelectric protection and software protection double insurance have been adopted at the sub-station of pressure side.
With reference to shown in Figure 1, in conjunction with the formation of the illustrated present device of Fig. 2: this lathe mainly by casing (tool box, regulator cubicle), line body afterbody shearing device, wire agency, measurement mechanism, metallic channel, clamping thread cutter, press fastening device, rotation peeling procedure, terminal hold down gag, slidingly lead several parts such as assembling, afterbody thread guide devices, electrical control, hydraulic system and form.
Line body afterbody shearing device 15 claims the afterbody thread cutter again, is positioned at before the inlet wire guiding device, adopts the Driven by Hydraulic Cylinder blade, is used for cutting off big line afterbody distortion leftover pieces.
Wire agency 2 claims the inlet wire guiding device again, comprises the roller by motor driven, in order to guarantee the frictional force of transmission, increases the roller of exerting pressure on cable, and this roller height can be adjusted, to adapt to the cable of different-diameter size.The inlet wire guiding device is by fluid motor-driven, and the line sending speed regulation is convenient, compact appearance, and it is big to drive horsepower.Driving rolls has two groups, guarantees that the conveying of line body is non-slip, drive by motor spindle gear one-to-two, and the preceding group of thick compensation line body of roller, back group roller guarantees line body guiding simultaneously; Bottom roller is fixed, and upper roller is that spring is regulated height, regulates suitable pressure simultaneously, and it is smooth to guarantee that the line body drives.For satisfying four kinds big wire gauge lattice, adopt to have the corresponding specification arc groove in four roads on each driving rolls, groove is arranged in the arc groove, increase frictional force, and can make four kinds of line bodies satisfy same horizontal center, avoid all the other mechanism heights to regulate inconvenience; Below whole wire agency, adopt the dovetail structure to regulate axial distance, show with pointer, scale and be convenient to regulate, export at same delivery outlet to satisfy four kinds of line bodies.In addition, the rear portion of inlet wire guiding device is fixed with the guide wheel device 1 that is used to lead.
Measurement mechanism 3: be arranged at the rear portion of inlet wire guiding device, by the line sending length that the metering of roller driven rotary encoder is set, can satisfy random length and regulate, the relative line of roller body position can suitably be regulated, and guarantees to compress wire body 4, encoder operate as normal.
Metallic channel: flow by a pair of angle bar leading line body, be installed on the dovetail body, regulate its relative distance and can satisfy four kinds of gauge wire bodies and move at same horizontal center.
Press fastening device 8 claims clamping device again: mainly by the horizontal clamping lines body of two V-type pressure heads of Driven by Hydraulic Cylinder, pressure head is moved by two guide rod guiding horizontals, displacement can satisfy the clamping of four kinds of gauge wire bodies, for the next procedure peeling is prepared simultaneously by the design of minimum line body diameter.
Tangent line peeling procedure 7,9: comprise shearing device and rotation peeling procedure, work simultaneously, cut off simultaneously, bark knife incision line body by both sides Driven by Hydraulic Cylinder tangential knife, bark knife.Specifically, tangential knife is to be driven into the scissors form blade to cutting mutually by fluid pressure drive device; The cutting edge of blade becomes crescent; Tangential knife also can adopt the form of chopper or saw, through preferred, selects above-mentioned cut-out mode for use.Four kinds of specifications adopt with a pair of tangential knife, and oil cylinder stroke is identical, by the design of max line body diameter, can guarantee that every kind of specification cable all can cut off.
The form of rotation peeling procedure comprises first slide unit 102 that moves on slide perpendicular to the cable direction in the horizontal plane shown in Fig. 3-6, this slide unit 102 is seated on the dovetail base 101, installs iron chains bar 726 in cooperation additional.The driving of this slide unit 102 is realized by hydraulic system as shown in Figure 6, its basic composition comprises bonnet 734, protecgulum 733, piston rod 732, push pedal 731, buting iron 730, nut 729, holder 728, also can adopt the hydraulic transmission mode of other types in the prior art.Dovetail base 101 bottoms are provided with adjusting pad 736.In addition, slide unit 102 is provided with second slide unit 107 that slides along the cable direction, and slide unit 107 is arranged in (iron chains bar 727 is installed in cooperation additional) on the slide 103, is driven by fluid pressure drive device equally, as the part assembly among Fig. 3: piston rod 725, protecgulum 724.For also being provided with the slide unit position of being made up of graphic panel 701, fixed cover 702, indicator board 703, buting iron 704, block 705, the position that guarantees slide unit 107 adjusts assembly.Slide unit 107 is provided with to drive to slide and revolves body 301 along the 3rd fluid pressure drive device that the cable direction moves, and comprises cylinder body 106, piston rod 718, cylinder cap 719, nut, packing ring 721, closing cap 722 etc.The sliding body 301 that revolves matches with main shaft 717 threadably as the fixing nut of circumference direction of rotation, and this cunning is revolved body 301 and slided on slide plate 105, and it is non-rotatable at circumferencial direction, and fixed form can be revolved external surface in cunning Fastener is set.Main shaft 717 front ends are fixed with jig arm body 707 by taper pin 708, and jig arm body 707 is that the center utilizes pin 709 to be hinged with a pair of jig arm 735 symmetrically with main shaft 717; A pair of jig arm 735 is fixed with dermatotome 706 perpendicular to cable at front end respectively, a pair of jig arm 735 rear ends contact with cone 712 on being socketed in main shaft 717 with the form of the conical surface respectively, cone 712 rear ends are associated with the piston rod of the 4th fluid pressure drive device, the 4th fluid pressure drive device comprises cylinder cap 714, cylinder body 104 and the piston rod 715 etc. among the figure, is provided with clamp nut in addition.Jig arm 735 is fixed with fulcrum 711 in the rear end that pin 709 is set, and is connected with the extension spring 710 that is used for the dermatotome 706 maintenance released states of jig arm 735 front ends between fulcrum 711 and the jig arm body 707.Fig. 7-8 has shown the structure of jig arm body 707, and a pin-and-hole of both sides was fixed on this jig arm body 707 about a pair of jig arm 735 relied on respectively and is positioned among pin 709 and Fig. 7, and middle hole is used for jig arm body 707 is fixed on the front end of main shaft 717.
The course of work of this rotation peeling procedure comprises the steps: 1 peeling clamping cylinder clamping lines body, and the cable body is fixed; Slide unit 102 advances and makes dermatotome arrive the cable body position under 2 peelings; Slide unit 107 setbacks arrive the peeling position of cable body in 3 peelings; 4 peelings compress the cutter oil cylinder and advance, and promote cone 712, utilize the cone contact-making surface to rely on lever principle to make the front end of jig arm 735 tighten up, dermatotome incision line surface; 5 peeling rotary oil cylinders advance, and promote the sliding body 301 that revolves, and the sliding body circumferencial direction that revolves fixedly makes main shaft 717 rotate, thereby drives the dermatotome rotation of end; Slide unit resets in 6 peelings, and dermatotome is realized the peeling action of cable; 7 peelings compress the cutter oil cylinder and reset, and under the extension spring effect, dermatotome is separated from each other; 8 peeling rotary oil cylinders reset; Slide unit resets under 9 peelings; 10 peeling clamping cylinder releases cable line bodies.
In addition, the present invention is provided with four kinds of specification bark knives, when every pair of bark knife is installed, divides equally by 90 ° and to be installed on the swivelling tool-holder, and rotating turret can corresponding four kinds of positions, tool changing separately, the efficient height, easy to adjust accurately, swivelling tool-holder location back nut is locked.Mobile guide adopts guide rod or dovetail groove, the guiding accuracy height, and the principal security bark knife is aimed at, and tangential knife moves in independent in addition mobile guide groove, is connected for floating with oil cylinder, cuts off reliably, and it is little that guider integral body is cut off component, mechanism's safety, compactness.
Terminal hold down gag 10 or the sub-device of title pressure side: manually with after the terminal assembling, locating in the tire down, the line ball cylinder action, compress the line body, compressed oil cylinder drive to be gone up tire terminal is compressed, and last tire is equipped with the terminal position pin, so that when compressing terminal, terminal can not axial endplay, avoids assembling the slit between terminal and line body.Simultaneously upper and lower tire adopts the quick change installing mechanism, and last tire is spring, steel ball screens, and following tire is profile spacing (four kinds of specifications adopts unified profile), changes conveniently.The sub-device of above-mentioned pressure side is identical with the sub-device operation principle of existing cable pressure side in the prior art.Also can adopt other forms of pressure side submode.
Sliding leading assembles 5: mainly comprise overlapping two secondary dovetail guiders, respectively by hydraulic oil cylinder driving, the precision height is to cut off peeling and the sub-operation service of pressure side.Leading in the assembling to slide in this cunning has workbench, is fixing above-mentioned shearing device, clamping device, rotation peeling procedure and the sub-device of pressure side on this workbench.And the track that this cunning is led assembling 5 is provided with the buting iron device that is used for table positions.
The afterbody thread guide devices: because lead-in wire is longer, afterbody lead-in wire groove 11 adopts two stands to support separately, is distributed in outside the casing.The lead-in wire groove is divided into canned paragraph and moves section two parts, and two stands is fixedlyed connected with lead-in wire groove canned paragraph, and mobile section is installed on the terminal hold down gag exit position,, moves section and does not separate with canned paragraph when retreating at the sliding device of leading, and guarantees that big line is not sagging, normally cabling.
Electrical arrangement in the regulator cubicle 13: guidance panel installs 18 at the casing upper surface, and the space compactness has photoelectricity protector 17 simultaneously when manually assembling terminal, prevent misoperation, interlock function is arranged, to guarantee its motion credibility.The PLC (OMRON) of Japanese import is adopted at the Equipment Control center.
Automatic working procedure: manually the line body is imported wire agency, press the Automatic Cycle button and get final product.
The actuation cycle of this machine integral body is as follows: line sending → clamping device and shearing device enter work → clamping device and shearing device withdraws from → the sub-device work → measuring length of peeling procedure action → craft dress terminal → pressure side begins → line sending hold concurrently sliding lead move back original position → line sending length put in place (clamping shearing device work) → measuring length stop → manually taking off the line body, finish an actuation cycle.
The winding inserter control system mainly expands control board, AT89C2051 single-chip microcomputer and winding inserter actuator by industrial computer, the ACL-7225 type isa bus integrated circuit board (2) with No. 16 relay I/O, relay and forms.
23 do actions are finished in winding inserter action in the control system altogether, realize the processing of cable body.Realize rolling off the production line automatically, must finish actions such as clamping to cable, cut-out, peeling, pressure side, line sending, need the action of control 11 oil cylinders altogether, and will control hydraulic motor and realize line sending.System utilizes industrial computer control ACL-7225 data collecting card to realize the data I/O.
ACL-7225 ISA integrated circuit board is the isa bus expansion card, and this integrated circuit board has output of No. 16 relays and the input of 16 road photoelectric switch amounts.The major function of ACL-7225 ISA integrated circuit board in the Truncating Locomotive Cable Machine control system is by the switching value input channel, gather the status signal (status signal of the pressure switch in the oil cylinder) of 11 oil cylinders that drive each actuator of winding inserter in real time, and the control management system software that the status signal of being gathered sends winding inserter to carried out logical operation, and then export the control information of sending after the process logical operation by relay and expand control board to relay,, finish the processing of cable line body after relay expands the action of 11 oil cylinders of control board drive controlling winding inserter.Because system need control the action of 11 oil cylinders, two pressure switches status signal of totally 22 oil cylinders is housed in each oil cylinder, so at least, need 22 road photoelectric switch amount input channels, therefore, control system adopts the hardware configuration of two ACL-7225 ISA integrated circuit boards.
Be handled easily, it is motor-driven, manually soft and manually control three kinds of implementations that control system has.In order to guarantee the stable operation of control automatically of three kinds of implementations, prevent interference each other, design and produce relay and expand manual, the motor-driven circuit switching of control board realization.For realizing the Length Control of cable line body processing, design and produce the AT89C2051 scm application system.
The effect that the design relay expands control board in the control system: the one, be convenient to realize motor-driven, the soft manual and manually switching of control; The 2nd, the electromagnetically operated valve that the centre of expanding the relay contact of control board by relay is enlarged into oil cylinder provides enough drive currents and expands the contact; The 3rd, interfere with each other the phenomenon that causes mechanical accident by thorough elimination of hardware protection links such as self-locking, interlocking because of misoperation makes the actuator's generation in the system.
The winding inserter control management system, the user of its software management system is divided into two classes, i.e. DBA and operator.The DBA is responsible for the management of maintenance and operation person's database of machine data bank, but can not enter operation interface, can not control winding inserter work.The operator obtains username and password from the DBA, and the winding inserter control management system judges whether it is the operator automatically according to username and password, and the operator then ejects manual control interface in this way.On manual control interface, the operator both can be by the handle on the interface, clamping cylinder is cut off in control respectively, cut off oil cylinder, rotary oil cylinder, the action of each actuator such as workbench, can on the interface, select vehicle and wire size again, reading corresponding data is (as wire length from database, peeling length, the terminal model, line style etc.), and be presented on the interface, the quantity that input will be processed, each actuator's state of manual adjustments then, when the state of each actuator satisfies automatic controlled condition, can forward automatic control interface to, realize producing automatically.Automatically controlling on the interface, can show and follow the tracks of the operating state of current actuator, and control executing mechanism is being finished actions such as clamping, peeling, cut-out.
Electric: the cable winding inserter adopts industrial control computer control, and man-machine interface is installed in the side of lathe.Can realize basic data management, comprise vehicle, the line style of cable, wire length, peeling length, terminal model etc., realize that the automatic control in the course of processing (comprises the customized cut-off to cable, the fixed length peeling, controls such as stamped terminals) and the course of processing show, automatically the data record in the record course of processing (comprises vehicle, line style, wire length, peeling length, the terminal model quantity that rolls off the production line, operating personnel and between man-hour etc.), the management of the realization course of processing, and generate corresponding form as required, The whole control system adopts the secondary management, comprise keeper and operator management, management at different levels all are provided with corresponding password, strengthen the management intensity in the production process, improved the efficiency of management of enterprise.
Industrial computer is an industrial control computer.Its adopts STD bus structure, has perfect I/O channel, abundant software, characteristics such as control is real-time, reliability is high, the abominable industrial environment of adaptation.The industry control function guarantees the operation of system long-time continuous stable and can bear unfavorable factors, particularly industrial computer such as high temperature in the environment, high humidity, burn into vibration, impact, dust, electromagnetic interference to have high Electro Magnetic Compatibility under the external environment of harshness.Therefore, select the main control unit of industrial computer for use as the winding inserter control system.
It is the course of processing of winding inserter control management system software controlled cable that industrial computer is finished in the major function of winding inserter control system.Constantly detect the input signal of integrated circuit board in the program running, only have ready conditions and just carry out next step operation when satisfying, avoided the interference between each action.Industrial computer can adopt motor-driven and soft manual dual mode to finish work controls such as the peeling of cable, cut-out, pressure side, fixed length, and these work controls are combined with management and dispatching, realizes control on the spot, centralized control and comprehensive automation.
Data base administration relates generally to two class key datas, i.e. operator's data and process data in the software control system.
The winding inserter control system is divided into manual control and controls two parts automatically.Automatically control section adopts industrial computer, data collecting card to realize the control to actuator.Realized the management mode that the DBA separates with the operator, made things convenient for enterprise to the quantitative management of processing cable and undressed cable, everyone has responsibility, and task is to the people.Not only realized on industrial computer, manually controlling each action of winding inserter by mouse, and manually control and control automatically between two kinds of patterns and can switch mutually, realized the automatic control of the work such as peeling, cut-out, pressure side, fixed length of rolling stock cable, improve production efficiency, obtained favorable economic benefit.
In order to guarantee the safety of operator, photoelectric protection and software protection double insurance have been adopted at the sub-station of pressure side.
After the operator enters manual control interface,, can control the motion of each oil cylinder respectively, progressively finish the work of rolling off the production line by the switch on the interface for the cable of processing negligible amounts; Also can be on the interface select special type in vehicle and the wire size, each parameter (as wire length, peeling length etc.) of input processing then, the position of adjusting each oil cylinder meets the initial state of automatic control, changes automatic control again over to and finishes processing.Jia Gong number of cables is more if desired, the operator can choose corresponding vehicle and wire size on the interface, the position of adjusting each oil cylinder then meets the initial state of automatic control, changes automatic control again over to and finishes processing, once operation can be processed one automatically, also can process many.
In manual control interface, the operator can also inquire about the cable relevant information of processing or processing in a period of time every day by operator's name, also can inquire about the relevant information of processing or processing in a period of time this model cable every day according to vehicle and wire size, and can generate the Excel form according to the result that inquiry obtains, help linking up between operator and the manager and exchanging, help the management of enterprise.
Automatically control will realize rolling off the production line automatically, must finish actions such as clamping to cable, cut-out, peeling, pressure side, line sending, needs the action of control 11 oil cylinders altogether, and will control hydraulic motor and realize just changeing fast line sending.System utilizes industrial computer control ACL-7225 data collecting card, because input signal is more, a blocks of data capture card has only 16 road input signals, for addressing this problem, adopt the structure of two integrated circuit boards, finished corresponding action by the capture card control executing mechanism then.
In order to guarantee the stable operation of control automatically, constantly detect the input signal of integrated circuit board in the program running, carry out next step operation when satisfying just only have ready conditions, avoided the interference between each action.Owing to need manual upper terminal, take place in order to prevent accident, not only on program, protect, and adopt the photoelectric protection means, as photoelectric protector among Fig. 4 17.
In addition, the hydraulic system in this electric cable industry-control winding inserter (Hydraulic Station 16) adopts the Sandwich plate valve mode, is produced by dedicated hydraulic spare factory.And lubricating system: adopt the centralized lubrication mode, select the laddering lubricating system of German good fortune bird company for use, can be regularly, quantitatively the oil site of lathe is carried out mandatory lubricated, it is lubricated fully to guarantee that each oil site all obtains.Can send alarm signal during system jams.
Main application, the performance of this electric cable industry-control winding inserter are as follows:
The electric cable industry-control winding inserter line mainly solve industries such as locomotive, shipbuilding, aviation to the fixed length of cable, quantitatively, work such as peeling, instead of manual rolls off the production line, controls and have motor-driven, soft manual, manual three kinds of implementations fully, have the reliability height, speed is fast, performance good, advantage such as easy to use, energy-efficient, thoroughly change the present situation that hand insertion efficient is low, labour intensity is big, carried out control automatically fully.Manually roll off the production line or simple and easy winding inserter improves work efficiency more than 5-10 than former, and energy-saving and cost-reducing, and electric cable industry-control winding inserter is realized the intellectuality of electronic product, has improved management of labour, the material managerial skills of enterprise greatly.This project is pressed the international standard of GB/T1534-93 " building-block machine general technical specifications " and cable industry and is carried out.
The performance of electric cable industry-control winding inserter and technical indicator:
Apparatus-form: pipeline system layout.
Wire gauge lattice: 120mm
2, 150mm
2, 185
2, 240mm
2Four kinds of specifications
The operation control mode: industrial computer control, man-machine interface, system controlled by computer is divided manually, single action and automatic three kinds of programs.
Material loading height: 1065mm.Overall dimension: referring to the winding inserter conceptual scheme.
Upper and lower material mode: artificial lead-in wire body, automatic feeding in continuous material, artificial blanking.
Line rate of flow of fluid: regulate by hydraulic motor.Tangent line, peeling speed: regulate to realize (V≤7m/min) by governing valve.
Pressure side seed oil cylinder: cylinder diameter 210mm, the maximum 14T of maximum working pressure (MWP) 4.0Mp,, adjustable in pressure.
Shearing length: set by rotary encoder, can regulate length arbitrarily.
Cut off error :≤0.3%.
Lathe size: 9705 * 700 * 1485mmmm (length * wide * height).
The above; only be the preferable embodiment of the present invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to replacement or change according to technical scheme of the present invention and inventive concept thereof, all should be encompassed within protection scope of the present invention.
Claims (10)
1. an electric cable industry-control winding inserter comprises body, it is characterized in that, also comprises: be fixed in inlet wire guiding device, shearing device, clamping device, rotation peeling procedure on the body, and the sub-device of pressure side;
Described inlet wire guiding device comprises the roller by motor driven;
Described shearing device comprises tangential knife;
Described clamping device comprises pressure head;
The sub-device of described pressure side comprises movable last tire and fixing following tire, and the described tire of going up is equipped with the terminal position pin;
Described rotation peeling procedure comprises first slide unit (102) that moves on slide perpendicular to the cable direction in the horizontal plane, and described first slide unit (102) is provided with second slide unit (107) that slides along the cable direction; Described second slide unit (107) is provided with and drives sliding the 3rd fluid pressure drive device that body (301) moves along the cable direction that revolves; Described cunning is revolved body (301) and is matched with main shaft (717) threadably as the fixing nut of circumference direction of rotation, described main shaft (717) front end is fixed with jig arm body (707) by taper pin (708), and described jig arm body (707) is that the center utilizes pin (709) to be hinged with a pair of jig arm (735) symmetrically with described main shaft (717); Described a pair of jig arm (735) is fixed with dermatotome (706) perpendicular to cable at front end respectively, described a pair of jig arm (735) rear end contacts with cone (712) on being socketed in described main shaft (717) with the form of the conical surface respectively, and described cone (712) rear end is associated with the piston rod of the 4th fluid pressure drive device; Described jig arm (735) is fixed with fulcrum (711) in the rear end that described pin (709) is set, and is connected with the extension spring (710) that the dermatotome (706) that is used to make described jig arm (735) front end keeps released state between described fulcrum (711) and the described jig arm body (707).
2. electric cable industry-control winding inserter according to claim 1 is characterized in that, described shearing device, clamping device, rotation peeling procedure and the sub-device of pressure side are fixed on the same workbench, and described workbench is led in the assembling (5) in the cunning of described body and slided; Described cunning is led assembling and is comprised the dovetail guider; The track that described cunning is led assembling (5) is provided with the buting iron device that is used for described table positions.
3. electric cable industry-control winding inserter according to claim 1, it is characterized in that, roller by described motor driven in described inlet wire guiding device is divided into preceding group roller and back group roller, and described motor spindle gear is meshed with described preceding group and back group roller shaft gear respectively.
4. electric cable industry-control winding inserter according to claim 3 is characterized in that, has the corresponding specification arc groove in four roads on the described roller, and groove is arranged in the arc groove, and described inlet wire guiding device below is provided with the dovetail structure that is used to regulate axial distance.
5. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that the rear portion of described inlet wire guiding device is fixed with measurement mechanism, described measurement mechanism comprises the encoder by the roller driven rotary.
6. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that the rear portion of described inlet wire guiding device is fixed with the guide wheel device that is used to lead.
7. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that also comprise metallic channel, described metallic channel comprises a pair of angle bar that is installed on the dovetail body.
8. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that, the rear end of the sub-device of described pressure side is provided with the afterbody thread guide devices, comprise the afterbody lead-in wire groove that adopts two stands to support separately, described lead-in wire groove is distributed in outside the casing, described lead-in wire groove is divided into canned paragraph and moves section two parts, described two stands is fixedlyed connected with described lead-in wire groove canned paragraph, described mobile section is installed on the described terminal hold down gag exit position,, move section and do not separate when retreating at the sliding device of leading with canned paragraph.
9. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that, also be included in the afterbody thread cutter that is provided with before the described inlet wire guiding device.
10. according to the arbitrary described electric cable industry-control winding inserter of claim 1-4, it is characterized in that described tangential knife is for to be driven into the scissors form blade to cutting mutually by fluid pressure drive device; The cutting edge of described blade becomes crescent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100475468A CN100461553C (en) | 2006-08-22 | 2006-08-22 | Electric cable industry-control winding inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100475468A CN100461553C (en) | 2006-08-22 | 2006-08-22 | Electric cable industry-control winding inserter |
Publications (2)
| Publication Number | Publication Date |
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| CN101132097A CN101132097A (en) | 2008-02-27 |
| CN100461553C true CN100461553C (en) | 2009-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006100475468A Expired - Fee Related CN100461553C (en) | 2006-08-22 | 2006-08-22 | Electric cable industry-control winding inserter |
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