(3) technical scheme:
The objective of the invention is to develop at the problem that nitrite type water-based antirust product exists, the synthesizing new inhibiter replaces nitrite, and product of the present invention has reached the technical feature level of nitrite type water-based antirust, and alternative nitrite type water-based antirust uses.This product is the non-toxic, environmental friendly product.
Non-nitrous salt type water-based antirust is characterized by: non-nitrous salt type water-based antirust is made of the B component that contains component A, and the ratio range of each composition of the component A that wherein contains is:
Component A moiety: wt%
Sorbyl alcohol (one-level industrial goods, 〉=70%) 35--46
Trolamine (one-level industrial goods, 〉=85%) 22--34
Phenylformic acid (one-level industrial goods, 〉=99%) 10--23
Boric acid (one-level industrial goods, 〉=99%) 13--25
Method for making is: sorbyl alcohol is heated to 50-80 ℃, makes it to dissolve fully; Trolamine is joined in the sorbyl alcohol after dissolving, stir; In said mixture, slowly add phenylformic acid, stir simultaneously, and be heated to 80-110 ℃, phenylformic acid is dissolved fully; In said mixture, slowly add boric acid, stir simultaneously, and be heated to 110-120 ℃, boric acid is dissolved fully; Said mixture continue is stirred and heating, when temperature reaches 120 ℃ ± 10 ℃, remained under this temperature isothermal reaction 2 hours, stop heating then, continue to stir, when temperature is reduced to 100 ℃, stop to stir, this synthetics is component A,
B component moiety: wt%
Component A 22--36
Yellow soda ash (top grade industrial goods, 〉=99%) 2--10
The tap water surplus
Method for making is: when synthetics component A temperature was reduced to 80 ℃ of left and right sides, the tap water to wherein adding specified amount stirred simultaneously, and component A is dissolved in the water fully; In the aqueous solution of said components A, slowly add yellow soda ash, stir simultaneously, dissolve fully until yellow soda ash; Test above-mentioned pH value of solution value with pH precision test paper or pH meter, make its pH value reach 7.0-8.0, sampling 500mL stays inspection, and the B component liquid that obtains is the stoste of product of the present invention.
The technical scheme that realizes the further purpose of the present invention is: non-nitrous salt type water-based antirust is characterized by: it is characterized by: the composition proportion scope of described component A and B component is as follows:
Component A moiety: wt%
Sorbyl alcohol (one-level industrial goods, 〉=70%) 38--44
Trolamine (one-level industrial goods, 〉=85%) 25--30
Phenylformic acid (one-level industrial goods, 〉=99%) 12--18
Boric acid (one-level industrial goods, 〉=99%) 15-22
Method for making is: sorbyl alcohol is heated to 50-80 ℃, makes it to dissolve fully; Trolamine is joined in the sorbyl alcohol after dissolving, stir; In said mixture, slowly add phenylformic acid, stir simultaneously, and be heated to 80-110 ℃, phenylformic acid is dissolved fully; In said mixture, slowly add boric acid, stir simultaneously, and be heated to 110-120 ℃, boric acid is dissolved fully; Said mixture continue is stirred and heating, when temperature reaches 120 ℃ ± 10 ℃, remained under this temperature isothermal reaction 2 hours.Stop heating then, continue to stir, when temperature is reduced to 100 ℃, stop to stir, this synthetics is component A.
B component moiety: wt%
Component A 28--34
The yellow soda ash 4--8 of top grade industrial goods content 〉=99%
The tap water surplus
Method for making is: when synthetics component A temperature was reduced to 80 ℃ of left and right sides, the tap water to wherein adding specified amount stirred simultaneously, and component A is dissolved in the water fully; In the aqueous solution of said components A, slowly add yellow soda ash, stir simultaneously, dissolve fully until yellow soda ash; Test above-mentioned pH value of solution value with pH precision test paper or pH meter, make its pH value reach 7.0-8.0, sampling 500mL stays inspection, and the B component liquid that obtains is the stoste of product of the present invention.
(4) specific embodiments:
Below in conjunction with embodiment invention is described further.
Application examples 1:
Select for use steering knuckle upper arm 40Cr steel forgings blank to carry out the short run rust prevention test, with water base metal cleaning agent part to be tried is cleaned up before the test, and guarantee its surperficial non-corroding, preparation non-nitrous salt type aqueous rustproof liquid, concentration is 10% (wt), heating treats that test solution is to 70-80 ℃, immerse the steering knuckle upper arm part that cleans up in the rust protection liquid respectively, brush soaks time 1-3min, take out the back hot blast drying, put into then on testing laboratory's loft drier Internal baffle on the shelf, open wide chamber door, seldom advance dust, through 6 months hot and humid summer, the part that non-nitrous salt type water-based antirust is soaked in discovery does not produce rust spot, and this explanation non-nitrous salt type water-based antirust Limited Production Test reaches the antirust level of YF-2 rust-preventive agent fully.
Application examples 2:
It is antirust to be used for ironcasting at production scene trial edition invention product replacement nitrite type water-based antirust.Filling 30 liters of concentration in container is that 30-50% (Wt) temperature is the working fluid of the product of the present invention of room temperature, immerses ironcasting after 1-3 minute, proposes with the drying line drying.The a part of part in dry back is investigated rust-preventing characteristic in the production scene, and another part is brought back testing laboratory and investigated.And a part of testpieces is put under the environment in outdoor about-25 ℃ severe winter, and then bring back about 20 ℃ indoor than wet environment, investigate and return white test situation.Through 7 months, corrosion did not still appear in these testpieces.Its rust-proof effect has reached the level of nitrite type water-based antirust.
Application examples 3:
Formal trial edition invention product replaces Sodium Nitrite type rust-preventive agent to be used for ironcasting antirust in the production scene, prepares 2 tons of tank liquors in the first batch, and concentration is 30-50% (Wt), and tank liquor is a room temperature, and the ironcasting rust-proof effect is better than Sodium Nitrite type rust-preventive agent.Result of use is fine always after 6 months.
Tried out as the metal cleaner that the rust-preventive agent component develops by product of the present invention, effect is fine, and this clean-out system has that good antirust property, defoaming are good, energy-conservation, asepsis environment-protecting and advantage such as easy to use.
The performance index of product of the present invention:
Project |
Standard |
Detected result |
Outward appearance |
Evenly, not stratified, nothing precipitation liquid |
Evenly, not stratified, nothing precipitation brown liquid |
Moisture and volatile matter content %≤ |
80 |
50 |
PH value (25 ℃) 10%, 40% |
7.0-11.5 |
9.0-9.5 |
Defoaming (25 ℃) mL 10% is instant≤and 1min≤40% is instant≤1min≤ |
30 10 30 10 |
10 0 18 0 |
80 ± 2 ℃ of 4h levels of corrodibility, 10%45 steel HT300 cast irons≤40%45 steel HT300 cast irons≤ |
0 1 0 1 |
0 0 0 0 |
Rust-preventing characteristic RH>95% |
|
|
45 steel 8h, 50 ± 2 ℃ of 40%h of 50 ± 2 ℃+16h, 26 ± 2 ℃ 10% day 〉=HT300 cast iron 〉= |
20 28 |
20 28 |
80 ± 2 ℃ of 8h of high-temperature stability |
Evenly, not stratified |
Evenly, not stratified |
Low-temperature stability-30 ± 2 ℃ 24h |
After recovering normal temperature, outward appearance is restored, performance is constant |
Become solid-state, behind the recovery normal temperature, outward appearance is restored, performance is constant |
Annotate: " standard " content is with reference to ZBY43002-86 " general water-base metal detergent " in the table
Standard and YF-2 nitrite type water-based antirust product standard.