Summary of the invention
The objective of the invention is to propose a kind of gas pipe-line composite reinforcement construction and method of construction thereof, this strengthening structure is to adopt composite material, when existing gas pipe line is keeped in repair, not only has anticorrosive effect, and in light weight, the specific strength height is not generally employed naked light in the construction, no high temperature, no thermal stress can overcome the deficiencies in the prior art.
Another object of the present invention is to propose a kind of gas pipe-line composite reinforcement construction with corrosion inhibition, owing to added inhibition ingredient in the primer of this strengthening structure, can slow down the expansion in parent corrosive pipeline zone, thereby slow down Corrosion of Pipeline speed.
Design of the present invention is: because the operating conditions of strengthening structure is abominable, so, strengthening structure is not only to satisfy various requirement with a kind of homogenous material, but select for use the material of different qualities compound, form a kind of anticorrosion and composite structure strengthening action of having concurrently, so not only performance is easy to adjust and control, also is beneficial to reduce cost, and simplifies the operation.
A kind of gas pipe-line composite reinforcement construction of the present invention, be coated on outside the gas pipe line that needs maintenance, comprise main stiffener and auxiliary, described main stiffener successively by the composite material protective coating, be embedded with the composite material work layer of glass fibre reinforced layer and the primer layer that main stiffener is adhered on the gas pipe line formed; Described auxiliary comprises the reinforcement keel band that can strengthen pipeline body intensity and/or the special-purpose stiffener that adapts to the pipeline ad hoc requirement.
Described main stiffener is made up of protective coating, working lining and reinforced layer, primer layer: wherein
Protective coating-outermost surface, good by anti-atmospheric aging, water repelling property, can weaken ultraviolet ray the composite material of the degradation of adhesive is made, working lining is played protective action;
Working lining-mesosphere is made by composite material corrosion-resistant, that intensity is high, the life-span is long, and the mechanical structure of original pipeline is played strengthening action, is embedded with reinforced layer therebetween;
Reinforced layer-be embedded in the middle of the working lining is glass fibre reinforcement net and the stiffening rib layer of cloth of one deck through special processing, can effectively strengthen the bearing capacity of working lining, alleviates stress and concentrates, and plays the effect that strengthens the working lining physical and mechanical properties;
Primer layer-innermost layer, its effect are that whole stiffener is bonded on the gas pipe line body, can satisfy the requirement with transition of adhering to steel, and the linear expansion coeffcient close with steel, good chemical stability and corrosion resistance are arranged.
Can also be in primer layer suitably interpolation do not participate in the adhesive chemical reaction, to the additive of pipeline steel main body to effective corrosion mitigating effect, after the tube wall perforation, the aggressive medium contact glue-line of pipe interior, with recessive corrosion inhibitor effect wherein, around perforation, form the inhibition atmosphere, can slow down the expansion in parent corrosive pipeline zone, thereby slow down the coal gas medium Corrosion of Pipeline speed.
The main component of described corrosion inhibition additive is sodium carbonate (NaCO
3), potash bichromate (K
2Cr
2O
7), plutonium carbonate ammonium (C
6H
11NH
2)
2H
2CO
3Based on the primer base-material, its addition is by weight: sodium carbonate 0.3-0.6%, potash bichromate 0.5-3%, plutonium carbonate be ammonium 0.8-1%.Because described corrosion inhibitor is enclosed in the working lining of parent pipeline outer wall and main stiffener effectively, corrosion inhibitor is inoperative when the parent pipeline is puncherless, when the parent pipeline produces local perforations, media, condensed water in the pipe etc. contact with corrosion inhibitor in the primer layer, produce regional corrosion inhibition, slowed down parent Corrosion of Pipeline speed.
Described reinforcement keel band is made up of the direct corrosion-resistant stainless steel band and the special-purpose tight locking button of banding on pipeline body, reinforcement keel band and the main stiffener of banding on pipeline body carries out reinforcement to the mechanical structure of original pipeline jointly, guarantees that pipeline keeps certain overall construction intensity and pipeline does not take place caves in.
Guarantee that pipeline keeps certain overall construction intensity and pipeline does not take place caves in by force.
Described special-purpose stiffener is the pointed special stiffener designed according to different repairing positions.
The method of construction of gas pipe line strengthening structure, its construction sequence is:
(1) to keeping in repair the pipeline body thickness measuring and carrying out surface treatment and the leak stopping processing;
(2) privileged sites of pipeline are handled or the special-purpose stiffener of fixing tube privileged sites;
(3) stamp stainless steel keel band;
(4) coat primer layer, working lining and reinforced layer are covered in the shop,
(5) bonding protective coating.
Compare with welding 6mm steel plate holder benefit, the invention has the advantages that: in light weight, the specific strength height, with low cost, easy construction has corrosion inhibition, and antiseptic property is good.Its weight only is 1/10~1/12 of steel plate, can effectively alleviate the impost load at duty pipeline network; Because repairing the overwhelming majority is operation under the normal temperature, need not to employ naked light, thereby reduce disaster hidden-trouble and Yin Gaowen changes to thermal stress and the metallographic structure that in-service pipeline causes, effectively prolonged pipeline working life; And under the effect at corrosion inhibitor after the tube wall perforation, can slow down the expansion in parent corrosive pipeline zone, slow down the coal gas medium Corrosion of Pipeline speed.
Description of drawings
Now the invention will be further described in conjunction with several embodiments and accompanying drawing thereof.
Fig. 1 is a straight length strengthening structure schematic representation of the present invention;
Fig. 2 is a bend loss strengthening structure schematic representation;
Fig. 3 is conduit bracket supporting position strengthening structure schematic representation;
Fig. 4 is a STEAM TRAP connection part strengthening structure schematic representation.
Among the figure: 1 gas pipe line body, 2 primer layers, 3 reinforced layers, 4 working linings, 5 protective coatings, 6 stainless steel keel bands, 7 keel are with lock to link closely, the splicing welding joint of 8 bend pipe bodies, 9 interior reinforced layers, 10 wear-resisting steel plates, 11 composite layers, 12 pipe-supporting carriages, 13 waste pipes, piece together steel plate taper joint, 16 spot welding positions, A master's stiffener for 15 pairs.
Embodiment
Embodiment 1: straight length strengthening structure (see figure 1)
When the gas pipe line straight length is repaired, adopt main stiffener A and reinforcement keel band 6 to be used.Described main stiffener A is coated on outside the gas pipe line that needs maintenance, by protective coating 5, working lining 4 and reinforced layer 3, and on the primer layer pipeline body 1, jointly the mechanical structure of original pipeline is carried out reinforcement with main stiffener A.The outermost surface of main stiffener A is a protective coating 5, and is good by anti-atmospheric aging, water repelling property, can weaken ultraviolet ray the composite material of the degradation of adhesive is made; The centre is a working lining 4, make by intensity height, composite material corrosion-resistant, that the life-span is long, can play strengthening action to original pipeline, to guarantee the bulk strength of pipeline, accompany reinforced layer 3 in the working lining, reinforced layer is glass fiber mesh and the fibre cloth through special processing that is added in the working lining, can effectively strengthen the bearing capacity of working lining, the intensity of enhancing working lining, innermost layer is a primer layer 2, by primer layer main stiffener is sticked on the gas pipe line body 1.
During repairing, to keeping in repair pipeline body 1 thickness measuring and carrying out surface treatment and the leak stopping processing, stamp stainless steel keel band 6 then earlier, coat primer layer 2 again, working lining 4 and reinforced layer 3, last bonding protective coating 5 are covered in the shop.
Embodiment 2: bend loss strengthening structure (see figure 2).
To the repairing of bend loss, earlier corner bead 8 places to be handled especially, with main stiffener A bend loss is repaired again.Promptly elder generation is at weld seam 8 places of crooked pipeline body; increase the interior reinforced layer 9 that one deck adopts glass fibre and structure glue to make; its outermost protective coating 5 then is to be spliced according to the prefabricated component that pipe shape cuts out, to guarantee that working lining 4 is formed effectively protection.
Embodiment 3: conduit bracket supporting position strengthening structure (see figure 3)
Aerial pipeline will support with carriage 12 every a segment distance, owing to expand with heat and contract with cold, pipeline 1 can produce slippage at the bearing bracket place, so the stiffener at bearing bracket place has specific (special) requirements to wear resistance.When being repaired, this position adopt main stiffener A and special-purpose stiffener to be used.The main stiffener A that is adopted is similar to the main stiffener of straight length, and special-purpose stiffener is made up of wear-resisting steel plate 10 and composite layer 11.
During repairing, with composite layer 11 wear-resisting steel plate 10 is sticked on the gas pipe line body 1 of supporting bracket 12 tops earlier, use corrosion-resistant stainless steel reinforcement keel band 6 fastening again.Composite layer 11 plays sealing and corrosion resistant effect; liner 10 of wear-resisting steel plates between pipeline 1 and supporting bracket 12 play 11 effects of protection composite layer; the one side that wear-resisting steel plate contacts with carriage will be passed through special electroplating processes, the wearing and tearing when sliding to reduce pipeline.
Embodiment 4: STEAM TRAP connection part strengthening structure (see figure 4)
STEAM TRAP is the device that is used for getting rid of condensed water in the gaspipe network and other sewage in the pipeline, and the corrosion in this zone is often comparatively serious.When being repaired, this position adopt main stiffener A and special-purpose stiffener to be used.Main stiffener is similar to straight length, special-purpose stiffener is a pair of assembly steel plate taper joint 15, this joint is consistent with the shape of STEAM TRAP connection part, its skin is formed assembly by half slit bamboo or chopped wood of two symmetries, each half slit bamboo or chopped wood is welded by half sheet straight tube 15a and the tubaeform Taper Pipe 15b of half sheet, described straight-tube portion is vertical mutually with the center line of conical pipe part, and internal layer is a composite layer, plays bonding, anticorrosion and impermeable role.
During construction, fully utilize gluing, spot welding taper joint 15 is fixed on the STEAM TRAP joint, again coated with the main stiffener of straight length.