Electric hydraulic crawler type pile driver
Technical field
The present invention relates to a kind of construction machine, specifically, relate to a kind of electric hydraulic crawler type pile driver that hangs and install foundation construction machineries such as pile driver, auger.
Background technology
Pile frame is requisite a kind of plant equipment in the construction foundation working, and is various
Foundation construction machineries such as stake machine, auger must hang and be installed in and construct on the pile frame; Crawler belt
Pile frame is a kind of in all kinds of pile frames, and it carries out the position in the crawler travel mode and moves, and has flexible spy
Thereby in construction foundation working, be widely used.
Crawler pile frame mainly is made of the chassis that comprises crawler unit, fuselage, column, bearing diagonal and dynamicliquid pressure system etc.Different driving mode according to crawler unit can mainly be divided into again
Two kinds of forms:
1, hydraulic crawler type pile driver:
This by known (delivering in " piling machinery "
chapter 5 as China Machine Press's publication) pile frame, also be commonly referred to as all hydraulic caterpillar pile frame in the industry: generally be to use covering of hydraulic crawler crane to be with the chassis, and install that parts such as column, bearing diagonal constitute, its crawler travel is that with the explosive motor power explosive motor drives oil feed pump, by hydraulic system power oil is supplied with liquid on the crawler unit
Reach the driving crawler travel; The crawler belt of its both sides can shrink and widen automatically.
Its advantage is:
1. be power with the explosive motor, be not subjected to job site power supply conditionality;
2. adopt hydraulic-driven, noise is little, operate steadily;
3. pile frame can be installed hydraulic pile driver, hydraulic drill rig etc., utilizes the hydraulic system of self to drive
4. the crawler belt of both sides can shrink automatically (≤3300mm) and widen (4300~4600mm),
Transportation is moved.
Its weak point is:
1. explosive motor has toxic emission and noise pollution;
2. for the automatic contraction of the crawler belt of realizing both sides with widen, the overhanging crossbeam on crawler belt support and chassis it
There is big gap in removable connection; And after crawler belt outwards spreads to maximum size, a small amount of part overlap joint is only arranged between overhanging crossbeam and crawler belt support, structurally (see Fig. 3, Fig. 4) and exist
Stable factor can cause column in the operation phenomenon such as to rock;
3. the crawler belt maximum size of outwards widening in both sides is respectively homemade goods: 4300mm, and imported product: 4600mm is subjected to the restriction of said structure size, and pile frame walking and operation are steady inadequately; Therefore, the height of pile frame column and pile driver is installed or the weight of rig etc. all is subjected to certain restriction.
2, electric endless track type pile frame:
Pile frames as patent 00201246.4 and 97233755.5 announcements: crawler body is special the manufacturing, and the both sides track frame connects for rigidly fixing with chassis crossrail, and its crawler travel is power with the AC power, directly drives crawler travel with motor.
Its advantage is:
1. saved explosive motor and hydraulic system, cost simple in structure is low, and non-exhaust emission pollutes;
2. track frame and chassis crossrail adopt to rigidly fix and connect, and the both sides crawler width can reach about 6000mm, have improved that pile frame is walked and the stability of operation.
Its deficiency is:
1. be not suitable at the site construction that does not have the power supply supply, the scope of application is restricted;
2. can not install and use hydraulic pile driver, hydraulic drill rig etc., using has limitation;
3. because the chassis size is big, needing has increased the field-strip operation with transportation respectively after the crawler belt dismounting, and transportation is inconvenient;
4. the bearing diagonal fulcrum is at waist, and the below is unsettled and far away apart from the rear support leg distance, and the operation central post can shake, instability.
Summary of the invention
The object of the present invention is to provide a kind of electric hydraulic crawler type pile driver, it is strong to job site condition compliance, and chassis structure and stress are reasonable, walking and job stabilization height, and the transportation conveniently moving, the scope of application is extensive.
The objective of the invention is to realize by following technical proposals:
A kind of electric hydraulic crawler type pile driver mainly comprises: chassis, fuselage, column, bearing diagonal and dynamicliquid pressure system.
Above-mentioned chassis is mainly supported by base, overhanging crossbeam, rotation and crawler unit constitutes; Place movably on the overhanging crossbeam on chassis by the crawler belt running gear of prime mover through reductor, drive wheel walking; Fuselage supports by rotation and can be rotatably set on the base on chassis, and fuselage is provided with front leg strut, rear support leg, rear cross beam, counterweight, tripod, operating room, elevator unit and electrical control cubicles etc.; The lower end that is provided with the column of guide slide is hinged on the front end of fuselage, and the upper end of column is provided with the top pulleys group, and an end of two bearing diagonals is hinged on column top, and the other end is hinged on the fuselage rear cross beam, makes column be the supported at three point state; Described dynamicliquid pressure system mainly is made up of the oil feed pump and the hydraulic pressure components and parts of internal combustion engine drives.
It is characterized in that: described chassis also is provided with sliding beam and fixed pin shaft, and overhanging crossbeam is a hollow structure, among the overhanging crossbeam that one end and the crawler unit of sliding beam fixed, the other end inserts hollow movably, crawler unit can overhanging crossbeam moves, can rigidly fix mutually by the overhanging crossbeam in fastening devices and chassis again and connect relative to the chassis by sliding beam.
Described chassis can also be provided with the hollow sliding beam, sliding beam and fixed pin shaft, and overhanging crossbeam is a hollow structure, one end of hollow sliding beam and sliding beam is fixed with crawler unit respectively, the other end inserts among the overhanging crossbeam of hollow movably, crawler unit can overhanging crossbeam moves relative to the chassis with sliding beam by the hollow sliding beam, can rigidly fix mutually by the overhanging crossbeam in fastening devices and chassis again and connect, when the both sides crawler unit inwardly shrinks, the front end of sliding beam can insert the hollow bulb of hollow sliding beam, form overlap condition, relative movement distance is increased, and the size that the both sides crawler unit is widened increases.
Described dynamicliquid pressure system is except can using Motor Drive with the internal combustion engine drives; Explosive motor and motor can be installed simultaneously and drive hydraulic system respectively by the switching of clutch; Explosive motor and motor also can be distinguished installation separately and drive hydraulic system.
Electric hydraulic crawler type pile driver of the present invention has following good effect and advantage:
1, according to the present invention, electric hydraulic crawler type pile driver can be selected different power drive modes according to the different condition of job site, and is flexible, compliance is strong, the scope of application is extensive.
For example:,, can select Motor Drive to noise, when toxic emission is restricted in the urban area construction.When not having the power supply supply in remote districts, can adopt internal combustion engine drives.
2, according to the present invention, because the both sides crawler unit can move reducing and expansion by overhanging crossbeam relative to the chassis, can fix with its rigid connection again, eliminated the factor that causes column to rock, guaranteed the stability of pile frame walking and operation from form of structure.
3, according to the present invention, because crawler unit is overlapped and relatively move by the overhanging crossbeam of sliding beam and chassis, when guaranteeing that enough lap length are arranged each other, make the both sides crawler belt widen the 4300~4600mm of size greater than prior art, can reach more than the 6000mm, increase the stability of pile frame integral body from physical dimension.
Referring to accompanying drawing 11, the design formulas of estimation of stability index Q is as follows:
Q=arctan (0.5×A/H)
In the formula:
H: machine gravity G is to the vertical height of ground G L
A: the width dimensions of both sides crawler belt
0.5 * A: center of gravity G is to the distance of a side fulcrum
From aforementioned stable evaluation design formulas as can be seen: when H is constant, Q ∝ A; The A value increases, and the also corresponding increase of the value of Q is improved the stability of pile frame integral body.Illustrate that the stability of pile frame of the present invention is better than the stability of the hydraulic crawler type pile driver of prior art.
Stability-enhanced practical significance is:
Security reliability when 1. having improved the pile frame construction, accident such as can prevent that pile frame from tumbling;
2. when pile frame column height is constant, can on pile frame, install and use the pile driver or the rig of bigger model, enlarge the scope of application and the utilization rate of pile frame;
3. when pile driver or rig model are constant, can increase the length of pile frame column, strengthen the once degree of depth of boring, improve efficiency of construction;
4, according to the present invention, size≤3300mm when crawler unit shrinks moves with regard to whole Transporting but need not to dismantle crawler belt, and convenience and efficient are high.
Description of drawings:
Fig. 1 is embodiments of the invention, the front view of electric hydraulic crawler type pile driver.
Fig. 2 is the vertical view of electric hydraulic crawler type pile driver shown in Figure 1.
Fig. 3 is the sectional view on chassis of the hydraulic crawler type pile driver of prior art.
Fig. 4 is the vertical view on chassis of the hydraulic crawler type pile driver of prior art.
Fig. 5 is the sectional view on the chassis 1 of electric hydraulic crawler type pile driver shown in Figure 1.
Fig. 6 is the vertical view on the chassis 1 of electric hydraulic crawler type pile driver shown in Figure 1.
Fig. 7 is another embodiment on the chassis of electric hydraulic crawler type pile driver shown in Figure 1, the sectional view on chassis 21.
Fig. 8 is another embodiment on the chassis of electric hydraulic crawler type pile driver shown in Figure 1: the vertical view on chassis 21.
Fig. 9 is the fuselage 3 of electric hydraulic crawler type pile driver shown in Figure 1 and the lateral view of column 5 hinge point.
Figure 10 is the fuselage 3 and column 5 hinge point sectional views of electric hydraulic crawler type pile driver shown in Figure 1.
Figure 11 is the auxiliary schematic diagram of the design formulas of pile frame estimation of stability index Q.
Figure 12 is the schematic diagram of dynamicliquid pressure system of the hydraulic crawler type pile driver of prior art.
Figure 13 is the schematic diagram of the dynamicliquid pressure system of electric hydraulic crawler type pile driver shown in Figure 1.
Figure 14 is the schematic diagram of another embodiment of the dynamicliquid pressure system of electric hydraulic crawler type pile driver shown in Figure 1.
The specific embodiment:
Below in conjunction with drawings and Examples, the invention will be further described.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 9, Figure 10, Figure 12, Figure 13 and Figure 14.
A kind of electric hydraulic crawler type pile driver mainly comprises: chassis 1, fuselage 3, column 5, bearing diagonal 7 and dynamicliquid pressure system 9.
Above-mentioned chassis 1 mainly supports 1d by overhanging crossbeam 1b, sliding beam 1c, fixed pin shaft 1f, the rotation of base 1a, hollow and crawler unit 2 constitutes; Crawler unit 2 is made up of crawler belt support 2a, endless track installation 2b, prime mover 2c, reductor 2d and driving wheel 2e; The end of sliding beam 1c and crawler belt support 2a fixed connection, the other end inserts among the overhanging crossbeam 1b of hollow movably, by an end be hinged on that base 1a goes up, that the other end is hinged on hydraulic cylinder 1e on the crawler belt support 2a is flexible, both sides crawler unit 2 can move relative to base 1a, inwardly shrink or outwards widen, after moving to desired location, sliding beam 1c and overhanging crossbeam 1b are interfixed by fixed pin shaft 1f; Under the driving of reductor 2d, driving wheel 2e, crawler unit 2 drives chassis 1 and the walking of whole pile frame is moved at prime mover 2c.
Fuselage 3 supports 1d by rotation and can be rotatably set on the base 1a on chassis 1, and fuselage 3 is provided with front leg strut 3a, rear cross beam 3b, rear support leg 3c, counterweight 3d, tripod 3e, operating room 3f, elevator unit 3g and electrical control cubicles 3h.
The lower end that is provided with the column 5 of guide slide 5a is hinged on the front end of fuselage 3 swingably by cross axle 5b, and the upper end of column 5 is provided with top pulleys group 5c; One end of the bearing diagonal of being made up of support bar 7a and supporting cylinder 7b 7 is hinged on the top of column 5 by bearing pin 7c, and the other end is connected on the rear cross beam 3b by universal joint 7d, makes column 5 be the supported at three point state.
Dynamicliquid pressure system 9 mainly is made up of explosive motor 10, motor 11, support 12, clutch 13, oil feed pump 14, hydraulic control system 15 and hydraulic actuator 16, and is arranged on fuselage 3 and the chassis 1; When explosive motor 10 and motor 11 are installed simultaneously (as Fig. 1, Fig. 2, Figure 13), need to select one of them to drive oil feed pump 14, hydraulic control component 15 and hydraulic actuator 16 and carry out work by the switching of clutch 13.Also motor 11 or explosive motor 10 (as Figure 14) can only be installed as required, carry out work separately.
As Fig. 7, Fig. 8, be another embodiment on the chassis of electric hydraulic crawler type pile driver of the present invention: chassis 21.
Chassis 21 main overhanging crossbeam 21b by base 21a, hollow, the sliding beam 21c of hollow, 1d is supported in sliding beam 21d, fixed pin shaft 21f, rotation and crawler unit 2 constitutes; It is characterized in that: the sliding beam 21c of hollow and the end of sliding beam 21d respectively with the crawler belt support 2a fixed connection of crawler unit 2, the other end inserts among the overhanging crossbeam 21b of hollow movably, be hinged on the base 21a by an end, the other end is hinged on the flexible of hydraulic cylinder 21e on the crawler belt support 2a, both sides crawler unit 2 can inwardly shrink or widen laterally, after moving to desired location, respectively the sliding beam 21c of hollow and sliding beam 21d and overhanging crossbeam 21b are interfixed by fixed pin shaft 21f.With chassis 1 difference of previous embodiment be: the planform of sliding beam 21c and sliding beam 21d is different, sliding beam 21c is a hollow, when both sides crawler unit 2 inwardly shrinks, the front end of sliding beam 21d, can enter the hollow bulb of sliding beam 21c, form overlap condition, relative movement distance is increased, the size that the both sides crawler unit is widened increases.
In conjunction with the foregoing description, describe the present invention, but obviously easily see, do some changes and adjustment by structure, layout to chassis, fuselage, column and the dynamicliquid pressure system etc. of pile frame, just can derive the pile frame of various form within the scope of the invention.