CN100450718C - Cup-shape online grinding wheel trimmer with inclined angle - Google Patents
Cup-shape online grinding wheel trimmer with inclined angle Download PDFInfo
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- CN100450718C CN100450718C CNB2007100096269A CN200710009626A CN100450718C CN 100450718 C CN100450718 C CN 100450718C CN B2007100096269 A CNB2007100096269 A CN B2007100096269A CN 200710009626 A CN200710009626 A CN 200710009626A CN 100450718 C CN100450718 C CN 100450718C
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Abstract
The invention relates to a cup-shaped on-line grinding wheel finishing machine with an inclined angle and relates to a non sphere processing grinding wheel. The invention provides a cup-shaped on-line grinding wheel finishing machine with an inclined angle. The numerical control system is provided with an industrial computer, a moving controller, three motor driving machines, and a sensor connector circuit, wherein, the moving controller is connected with the industrial computer and the three motor driving machines. The grinding wheel finishing machine is provided with a finishing grinding wheel, a grinding wheel flange, a main axis wheel box, a main axis, three feeding motors, three transmission devices, a base, a swing support saddle, a swing rotating axis, a sensor, a sensor bracket and a swing arm; the finishing grinding wheel is arranged on the grinding wheel flange; the grinding wheel flange is arranged on the main axis; the three motors are connected with the three driving machines; the first motor is connected with the main axis through the first transmission device; the second motor is connected with the driving sliding block; the third motor is connected with the swing rotating arm through the third transmission device; the swing support saddle is arranged on the base; the swing arm support saddle is connected with the swing rotating axis; the main axis wheel box is connected with the swing arm; the sensor bracket is arranged on the swing arm; and the sensor is connected with the industrial computer.
Description
Technical field
The present invention relates to a kind ofly, especially relate to a kind of cup type grinding wheel trimming device with angle with online measuring ability to the aspherical mirror machining emery wheel.
Background technology
At present, skive is adopted in the grinding of optical material usually.Be used for the difference of the aspheric skive of grinding, can be divided into: four kinds on flat-faced wheel, inclined-plane (round platform) emery wheel, arc diamond wheel and spherical emery wheel according to its peripheral cross-section shape.Grinding not only requires grinding accuracy, and requires grinding efficiency simultaneously, and emery wheel is as the critical component of grinding, and except the structure of itself, the correction method of its finished surface also is the key factor that influences the wheel grinding performance.The purpose of correction of the flank shape is to eliminate the form error and the blemish of emery wheel, makes emery wheel have geometrical precision accurately, in order to avoid produce vibration in grinding, causes uneven unequal cutting.Therefore to any grinding machine, the height of the quality of grinding wheel dressing directly affects the machining accuracy of part, and it is a key technology in the precision grinding machining.Nowadays, the accurate correction of the flank shape technology of superhard ultra micron skive has obtained the technology expert's of various countries great attention, and has developed and multiple practical approach.
In order to reach the requirement on machining accuracy of high accuracy aspherical lens, the profiling mode of selection skive will directly have influence on the machining accuracy and the surface quality of workpiece.Table 1 has been enumerated the profiling mode of several skives commonly used.Indexs such as the form accuracy that various profiling modes can reach in the contrast table 1, surface roughness and correction of the flank shape efficient can obtain for the skive with high-precision requirement.
The profiling mode of table 1 skive relatively
| The correction of the flank shape type | The workpiece form accuracy | The workpiece roughness value | State of the abrasive grain | Correction of the flank shape efficient |
| Single-crystal diamond | High | Greatly | Fragmentation is many | High |
| The rotation diamond wheel | In | In | In the fragmentation | High |
| The comprehensive shaping | In | Little | Good | Low |
| The electric spark correction of the flank shape | In | In | In the fragmentation | In |
| ECD electrochemistry | High | Greatly | Good | High |
| The discharge correction of the flank shape | In | Little | Good | In |
| The cup-shaped emery wheel | High | Little | Good | Low |
| The laser correction of the flank shape | High | In | Good | In |
The laser correction of the flank shape is as a kind of noncontact correction of the flank shape method, the effect of avoiding power with contact firmly, fusing and gasification mechanism based on heat, be undoubtedly rising correction of the flank shape technology, but need further carry out multi-faceted research in a deep going way, when adopting laser correction of the flank shape super-abrasive grinding wheel simultaneously, also exist many problems.If the laser dressing parameter is improper, bond and abrasive material will be removed simultaneously, wheel face is destroyed because of zanjon occurring, and the carbonization phenomenon of the influence of Stimulated Light spot diameter and diamond abrasive, the dressing of laser correction method incompatibility fine-granularity diamond emery wheel.With present technology maturation degree, the employing cup type grinding wheel trimming device carries out correction of the flank shape, dressing is more satisfactory working method, its combination property the best is (referring to document: Y.Keunieda, H.Matsuura, S.Kodama, N.Yoshihara, J.Yan, T.Kuriyagawa.Development of New LaserConditioning Method for Micro Aspherical Grinding, Proceeding of Conference on Jspe.2006,499).
The correction of the flank shape mechanism of cup-shaped grinding wheel dressing method is as follows: in the correction of the flank shape process, the abrasive particle that splits away off from the cup-shaped emery wheel produces the correction of the flank shape effect to the impact and the abrasive action of diamond abrasive grain and bond.The abrasive particle that splits away off is big more, and correction of the flank shape efficient is high more, and diamond surface is coarse more.Owing to rely on from the come off abrasive action of abrasive material and skive of cup-shaped emery wheel, during therefore to the correction of the flank shape of compact-type skive, get final product shaping, also dressing simultaneously, but the consume of correction of the flank shape instrument is seriously.Because the resistance during shaping is very little, therefore can obtain higher plastic precision.Adopt cup type grinding wheel trimming device correction of the flank shape super hard abrasive formed grinding wheel, its correction of the flank shape efficient and correction of the flank shape precision all than traditional formed grinding wheel correction method height (referring to document: 1, W.Ling, H.Omori, T.Yamada, et al.Studies on manufacture of long dimension X radial mirror[C] .Proceedings of Jspe, 2000, (10): 296; 2, village department gram is male, Zhou Libo, Tang Jianshe. the shaping of super-abrasive grinding wheel and dressing, manufacturing technology and lathe [J], 1993 (5): 14-18).But the correction of the flank shape mechanism of cup-shaped emery wheel mainly depends on grind etching off the remove effect of abrasive material to bond, so just cause the loss of dresser bigger, need with complicated special-purpose correction of the flank shape device, be difficult to realize the online correction of the flank shape of emery wheel simultaneously, these effects limit its scope of application in precision and superfine grinding.
Summary of the invention
The objective of the invention is to provides a kind of cup-shape online grinding wheel trimmer with angle with online measuring ability at the problems referred to above that have closing precision and correction of the flank shape quality to exist in the existing crushing.
The present invention includes digital control system and dresser two parts.
Digital control system is provided with industrial computer, motion controller, the 1st motor driver, the 2nd motor driver, the 3rd motor driver and sensor interface circuitry.Motion controller inserts in the PCI slot of industrial computer, and the interface circuit of motion controller is connected with the 1st motor driver, the 2nd motor driver and the 3rd motor driver input respectively.
Dresser is provided with trimming wheel, emery wheel and connects dish, main shaft belt wheel case, main shaft, the 1st and raise that clothes motor, the 1st transmission mechanism, the 2nd are raised the clothes motor, the 2nd transmission mechanism, the 3rd is raised clothes motor, the 3rd transmission mechanism, base, arm swing support, swing arm rotating shaft, sensor, sensor stand and swing arm, and the 2nd transmission mechanism is provided with slide block and leading screw.Trimming wheel is located at emery wheel and is connect on the dish, and emery wheel connects dish and is installed on the main shaft, and main shaft connects by bearing with main shaft belt wheel case, and the 1st servomotor is connected with the 1st motor driver, and the 1st servomotor connects main shaft and drives trimming wheel through the 1st transmission mechanism and rotates.The 2nd servomotor is connected with the 2nd motor driver, and drives slide block movement by leading screw, thereby drives moving up and down of main shaft belt wheel case.The 3rd servomotor is connected with the 3rd motor driver, and the 3rd servomotor connects the swing arm rotating shaft and drives the swing arm swing through the 3rd transmission mechanism.Arm swing support is installed on the base, and arm swing support connects with the swing arm rotating shaft by bearing, interference fit between swing arm rotating shaft and the swing arm.Main shaft belt wheel case is positioned at swing arm inside, and the side of main shaft belt wheel case connects with the swing arm side by guide rail, and the underrun slide block of main shaft belt wheel case connects with the swing arm bottom surface.Sensor stand is installed in the swing arm, can swing with swing arm.Sensor is installed on the sensor stand, and sensor is connected with industrial computer through sensor interface circuitry, and the height of sensor is positioned at the oscillation center line below of swing arm rotating shaft, can measure the face shape of whole wheel face in hunting range.
Trimming wheel is preferably aclinal cup-shaped emery wheel.Trimming wheel can be bonded at emery wheel by epoxy resin and connect on the dish.
The pivot angle adjustable range of swing arm is preferably-15～15 °.Main shaft belt wheel case inclination angle is preferably 10 °.Main shaft belt wheel case height adjustment range is preferably 0～40mm.Sensor preferably adopts laser displacement sensor.
The kind of drive of cup type grinding wheel trimming device is arc toothed synchronous band transmission, and cup type grinding wheel trimming device is the reciprocal feed motion of emery wheel rotation+trimmer swing+trimmer feed motion+trimmer to the movement relation that the circular arc skive carries out correction of the flank shape.Cup type grinding wheel trimming device is when carrying out crushing to the circular arc skive, and the height that should regulate main shaft belt wheel case makes the oscillation center line of the center line of the arc diamond wheel circular arc portion radius that is trimmed and swing arm rotating shaft on same straight line.
Can adopt the online finishing software of emery wheel in the industrial computer.
During use, base is installed on the Grinder bench.
Cup-shape online grinding wheel trimmer with angle provided by the present invention can realize trimming wheel with respect to skive all around and move up and down, and have online detection and carry out the function of error compensation, can improve dressing accuracy and dressing efficiency effectively.Therefore the present invention can accurately repair and be used for aspheric circular arc of grinding and spherical diamond abrasive wheel, and the present invention has simple in structure, small and light, the powerful and advantage such as flexible of programming in addition.
Description of drawings
Fig. 1 is the control system schematic diagram of the embodiment of the invention.
Fig. 2 looks generalized section for the structure master of the embodiment of the invention.
Fig. 3 is the structure schematic top plan view of the embodiment of the invention.
Fig. 4 is the surface structure schematic diagram of the embodiment of the invention.
Fig. 5 is the finishing motion principle figure of the embodiment of the invention.
Below provide the code name of each the main accessory in Fig. 1～5:
1 laser displacement sensor, 2 skives, 3 trimming wheels, 4 emery wheels connect dish, 5 the 1st raise the clothes motor, 6 main shafts, 7 bearings, 8 the 1st transmission mechanisms, 9 main shaft belt wheel casees, 10 leading screws, 11 sensor stands, 12 swing arm rotating shafts, 13 the 3rd transmission mechanisms, 14 bearings, 15 swing arms, 16 arm swing supports, 17 slide blocks, 18 the 2nd raise the clothes motor, 19 bases, 20 guide rails, 21 the 3rd raise the clothes motor; The online finishing software of A emery wheel, B industrial computer, C motion controller, D sensor interface circuitry, E the 1st motor driver, F the 2nd motor driver, G the 3rd motor driver.
The specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing.
With reference to Fig. 1, industrial computer B links to each other with motion controller C by pci bus, motion controller C links to each other with the 3rd motor driver G input with the 1st motor driver E, the 2nd motor driver F respectively through its interface circuit, by the 1st motor driver E, the 2nd motor driver F and the 3rd motor driver G output drive respectively the 1st raise clothes motor the 5, the 2nd raise clothes motor 18 and the 3rd raise clothes motor 21.Industrial computer B links to each other with sensor 1 through sensor interface circuitry D.
In the crushing process, A controls motion controller C by industrial computer end software, motion controller C controls the 1st motor driver E, the 2nd motor driver F and the 3rd motor driver G output, thereby driving the 1st raises clothes motor the 5, the 2nd and raises clothes motor 18 and the 3rd and raise clothes motor 21 and rotate and repair, laser displacement sensor 1 sends the data that measure to industrial computer B through sensor interface circuitry D simultaneously, the online finishing software of emery wheel A reads laser displacement sensor 1 data and handles, and is compensated process data.
Referring to Fig. 1～4, dresser is provided with trimming wheel 3, emery wheel and connects dish 4, main shaft belt wheel case 9, main shaft 6, bearing the 7, the 1st and raise clothes motor the 5, the 1st transmission mechanism the 8, the 2nd and raise clothes motor the 18, the 2nd transmission mechanism (comprising screw mandrel 10 and slide block 17), the 3rd and raise clothes motor the 21, the 3rd transmission mechanism 13, bearing 14, base 19, guide rail 20, arm swing support 16, swing arm rotating shaft 12, laser displacement sensor 1, sensor stand 11 and swing arm 15.Trimming wheel 3 is located at emery wheel and is connect on the dish 4, emery wheel connects dish 4 and is installed on the main shaft 6, main shaft 6 connects by bearing 7 with main shaft belt wheel case 9, and the 1st servomotor 5 is connected with the 1st motor driver E, and the 1st servomotor 5 connects main shaft 6 and drives trimming wheel 3 through the 1st transmission mechanism 8 and rotates.The 2nd servomotor 18 is connected with the 2nd motor driver F, and drives slide block 17 motions by leading screw 10, thereby drives moving up and down of main shaft belt wheel case 9.The 3rd servomotor 21 is connected with the 3rd motor driver G, and the 3rd servomotor 21 connects swing arm rotating shaft 12 and drives swing arm 15 swings through the 3rd transmission mechanism 13.Arm swing support 16 is installed on the base 19, and arm swing support 16 connects interference fit between swing arm rotating shaft 12 and the swing arm 15 by bearing 14 with swing arm rotating shaft 12.Main shaft belt wheel case 9 is positioned at swing arm 15 inside, and the side of main shaft belt wheel case 9 connects with swing arm 15 sides by guide rail 20, and the underrun slide block 17 of main shaft belt wheel case 9 connects with swing arm 15 bottom surfaces.Sensor stand 11 is installed in the swing arm 15, can be with swing arm 15 swings.Sensor 1 is installed on the sensor stand 11, and sensor 1 is connected with industrial computer B through sensor interface circuitry D, and the height of sensor 1 is positioned at the oscillation center line below of swing arm rotating shaft 12, can measure the face shape of whole wheel face in hunting range.
Fig. 5 provides the finishing motion principle figure of the cup-shape online grinding wheel trimmer with angle of the embodiment of the invention.The kind of drive of the present invention adopts arc toothed synchronous band transmission, circular arc skive 2 is carried out the reciprocal feed motion of movement relation emery wheel rotation+trimmer swing+trimmer feed motion+trimmer of correction of the flank shape.In the correction of the flank shape process, be trimmed circular arc skive 2 and rotate around grinding wheel spindle, cup-shaped emery wheel 3 carries out rotatablely moving of reciprocal longitudinal feed campaign, feed motion, oscillating motion and self simultaneously, and oscillating motion is the center of circle with oscillation center O.Laser displacement sensor carries out on-line measurement to wheel face simultaneously, gives the online finishing software of emery wheel in order to need to determine whether compensation processing measurement feedback.
When adopting the present invention that circular arc skive 2 is carried out crushing, the height that should regulate main shaft belt wheel case makes the oscillation center line O of the center line of the arc diamond wheel circular arc portion radius that is trimmed and swing arm rotating shaft on same straight line.
When adopting the present invention that skive is repaired, the base of dresser is installed on the Grinder bench, because Grinder bench can move leftwards and rightwards as x at grinder bed, skive can do that z moves forwards, backwards and y moves up and down at grinder bed.Therefore the base of dresser itself can have been realized being x with respect to skive, z, the y axle, it is all around and moving up and down, because of dresser has the swing function again, so the present invention can realize doing the function that three shifting axles and a turning cylinder promptly rotate around the x axle with respect to the boart boart wheel surface.
Claims (6)
1. cup-shape online grinding wheel trimmer with angle is characterized in that comprising digital control system and wheel dresser two parts;
Digital control system is provided with industrial computer, motion controller, the 1st motor driver, the 2nd motor driver, the 3rd motor driver and sensor interface circuitry, motion controller inserts in the PCI slot of industrial computer, and the interface circuit of motion controller is connected with the 1st motor driver, the 2nd motor driver and the 3rd motor driver input respectively;
Wheel dresser is provided with trimming wheel, emery wheel connects dish, main shaft belt wheel case, main shaft, the 1st raises the clothes motor, the 1st transmission mechanism, the 2nd raises the clothes motor, the 2nd transmission mechanism, the 3rd raises the clothes motor, the 3rd transmission mechanism, base, arm swing support, the swing arm rotating shaft, sensor, sensor stand and swing arm, the 2nd transmission mechanism is provided with slide block and leading screw, trimming wheel is located at emery wheel and is connect on the dish, emery wheel connects dish and is installed on the main shaft, main shaft connects by bearing with main shaft belt wheel case, the 1st servomotor is connected with the 1st motor driver, the 1st servomotor connects main shaft and drives trimming wheel through the 1st transmission mechanism and rotates, the 2nd servomotor is connected with the 2nd motor driver, and by leading screw driving slide block movement, thereby drive moving up and down of main shaft belt wheel case, the 3rd servomotor is connected with the 3rd motor driver, the 3rd servomotor connects the swing arm rotating shaft and drives the swing arm swing through the 3rd transmission mechanism, arm swing support is installed on the base, arm swing support connects with the swing arm rotating shaft by bearing, interference fit between swing arm rotating shaft and the swing arm, main shaft belt wheel case is positioned at swing arm inside, the side of main shaft belt wheel case connects with the swing arm side by guide rail, the underrun slide block of main shaft belt wheel case connects with the swing arm bottom surface, sensor stand is installed in the swing arm, sensor is installed on the sensor stand, and sensor is connected with industrial computer through sensor interface circuitry.
2. cup-shape online grinding wheel trimmer with angle as claimed in claim 1 is characterized in that trimming wheel is bonded at emery wheel by epoxy resin and connects on the dish.
3. cup-shape online grinding wheel trimmer with angle as claimed in claim 1 is characterized in that the pivot angle adjustable range of swing arm is-15～15 °.
4. cup-shape online grinding wheel trimmer with angle as claimed in claim 1 is characterized in that main shaft belt wheel case inclination angle is 10 °.
5. cup-shape online grinding wheel trimmer with angle as claimed in claim 1 is characterized in that main shaft belt wheel case height adjustment range is 0～40mm.
6. cup-shape online grinding wheel trimmer with angle as claimed in claim 1 is characterized in that sensor is a laser displacement sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100096269A CN100450718C (en) | 2007-09-30 | 2007-09-30 | Cup-shape online grinding wheel trimmer with inclined angle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100096269A CN100450718C (en) | 2007-09-30 | 2007-09-30 | Cup-shape online grinding wheel trimmer with inclined angle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101125417A CN101125417A (en) | 2008-02-20 |
| CN100450718C true CN100450718C (en) | 2009-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2007100096269A Expired - Fee Related CN100450718C (en) | 2007-09-30 | 2007-09-30 | Cup-shape online grinding wheel trimmer with inclined angle |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105817968B (en) * | 2016-06-07 | 2017-08-08 | 厦门大学 | Crushing and optical element edge polisher |
| CN105904344A (en) * | 2016-06-18 | 2016-08-31 | 上海大学 | On-machine detection and finishing device for diamond roller |
| CN107262835A (en) * | 2017-07-11 | 2017-10-20 | 宜昌长机科技有限责任公司 | A kind of rack gear grinding machines |
| CN107297691B (en) * | 2017-08-16 | 2019-12-03 | 中国工程物理研究院激光聚变研究中心 | The dressing method of the parallel skive compound cross-section profile of optical manufacturing |
| CN108621024B (en) * | 2018-07-11 | 2023-11-28 | 北京中研环科科技有限公司 | Diamond grinding device |
| CN110421486B (en) * | 2019-07-23 | 2020-07-24 | 郑州磨料磨具磨削研究所有限公司 | Trimming device and method for automatically detecting and regulating profile of channel grinding wheel |
| CN112775839B (en) * | 2020-12-28 | 2022-04-22 | 西安交通大学 | On-site dressing method of cup-shaped arc grinding wheel based on cradle type five-axis numerical control machine tool |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4617764A (en) * | 1985-05-23 | 1986-10-21 | Experimentalny Nauchno-Issledovatelsky Institut Metallorezhuschikh Stankov | NC vertical spindle jig grinder |
| JPH10291162A (en) * | 1997-04-18 | 1998-11-04 | Osaka Diamond Ind Co Ltd | Diamond rotary dresser and manufacture thereof |
| CN1055885C (en) * | 1994-09-16 | 2000-08-30 | 清华大学 | Dressing method of super-hard abrasive partical grinding wheel |
| EP1063057A2 (en) * | 1999-06-26 | 2000-12-27 | Blohm Maschinenbau GmbH | Grinding wheel dressing apparatus |
| CN2897542Y (en) * | 2005-12-28 | 2007-05-09 | 广州市敏嘉制造技术有限公司 | Digital-controlled internal screw grinding center |
-
2007
- 2007-09-30 CN CNB2007100096269A patent/CN100450718C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4617764A (en) * | 1985-05-23 | 1986-10-21 | Experimentalny Nauchno-Issledovatelsky Institut Metallorezhuschikh Stankov | NC vertical spindle jig grinder |
| CN1055885C (en) * | 1994-09-16 | 2000-08-30 | 清华大学 | Dressing method of super-hard abrasive partical grinding wheel |
| JPH10291162A (en) * | 1997-04-18 | 1998-11-04 | Osaka Diamond Ind Co Ltd | Diamond rotary dresser and manufacture thereof |
| EP1063057A2 (en) * | 1999-06-26 | 2000-12-27 | Blohm Maschinenbau GmbH | Grinding wheel dressing apparatus |
| CN2897542Y (en) * | 2005-12-28 | 2007-05-09 | 广州市敏嘉制造技术有限公司 | Digital-controlled internal screw grinding center |
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