CN100450707C - Process of welding flow passage cover plate and frame of through-flow generator set - Google Patents
Process of welding flow passage cover plate and frame of through-flow generator set Download PDFInfo
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- CN100450707C CN100450707C CNB2006100214044A CN200610021404A CN100450707C CN 100450707 C CN100450707 C CN 100450707C CN B2006100214044 A CNB2006100214044 A CN B2006100214044A CN 200610021404 A CN200610021404 A CN 200610021404A CN 100450707 C CN100450707 C CN 100450707C
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Abstract
The process of welding flow passage cover plate and frame of through-flow generator set includes the steps of: assembling, welding, annealing treatment and flame correcting. By means of a reasonable technological process of assembling and welding the flow passage cover plate and frame of through-flow generator set with great size, great weight, great amount of parts and complicated structure, the present invention makes the flow passage cover plate and frame of through-flow generator set meet strict requirement in planar torsional deformation to ensure the stable performance of the through-flow generator set.
Description
Technical field
The present invention relates to the welding procedure of a kind of tubular unit flow passage components flow passage cover plate and framework.
Background technology
The main flow passage components flow passage cover plate and the framework of Bulb Turbine Units are the critical components that influences unit performance, and their profiles are big, Heavy Weight, and amount of parts is many, and complex structure but has extremely strict requirement to the plane torsion resistance.Flow passage cover plate and framework adopt the welding rod arc welding more at present, and contact is many, weld seam is many, and workpiece is in the STRESS VARIATION state all the time in the dress weldering process, and welding sequence and method are inappropriate very easily to cause the workpiece gross distortion, even scraps.Flow passage cover plate and framework are made up of a plurality of little square frames, and assembly quality is bad, and weld seam is not of uniform size, can make the weld seam node shrinkage stress on the little square frame inhomogeneous because of how many differences of welding capacity, cause little square frame torsional deformation.
Summary of the invention
For the profile that satisfies flow passage cover plate and framework and the strict demand of structure, the invention provides a kind of tubular unit flow passage cover plate and framework welding procedure, by appropriate design reference for assembling, welding method and dress weldering order, guarantee product quality and manufacturing schedule.
The technical scheme that the present invention is adopted for its technical problem of solution is, a kind of tubular unit flow passage cover plate and framework welding procedure, and it comprises assembling, the processing of welding, withdraw from a secret society or underworld gang, flame correction operation.
Assembly process may further comprise the steps:
(1) center line of the runner Fang Bianyuan of selection flow passage cover plate and framework is as the erection welding benchmark;
(2) flange with flow passage cover plate and framework places on the full pattern of workbench, and dress is firm;
(3) the paired joint welding of joint close plate is firm, on flanged plate, mark each deckle board, gusset, joint close plate rigging position line;
(4) lifting enters hole flange, runner liner plate;
(5) decorate the technology lacing wire.
Welding sequence may further comprise the steps:
(1) cleans out each 50mm scope of both sides, commissure interior greasy dirt impurity and iron rust;
(2) welding.
The parameter of withdrawing from a secret society or underworld gang of the treatment process of withdrawing from a secret society or underworld gang comprises:
(1) charging temperature :≤200 ℃;
(2) intensification temperature: 100-120 ℃/h;
(3) holding temperature: 600-650 ℃;
(4) temperature retention time: 2-2.5 hour;
(5) cooling temperature: lower the temperature with stove;
(6) tapping temperature :≤200 ℃.
The mode of heating of flame correction is the triangle heating, and temperature is controlled at 690-710 ℃.
The welding step comprises:
(1) with the bottoming of Φ 3.2 welding rods;
(2) fill with Φ 4 welding rods;
(3) with Φ 5 welding rod cappings;
Adopt many people to be symmetrically welded during welding, layer temperature control all knocked weld seam with pneumatic shovel at 100 ℃-150 ℃ except that surface layer and bottom.Earlier the vertical position welding of each frame of weldering is treated to weld downhand weld again after vertical position welding is finished, to same weld seam from the centre to the both sides backstep, every section is no more than 495-505mm.
The invention has the advantages that, Heavy Weight big to profile, amount of parts flow passage cover plate and frameworks many, baroque tubular unit adopt a series of rational assembly technologies and welding procedure to control, satisfy the strict demand of the plane torsion resistance of flow passage cover plate and framework, make flow passage cover plate and framework can not cause serious torsional deformation, guarantee that unit performance is stable because of STRESS VARIATION.
The specific embodiment
Embodiment 1: a kind of tubular unit flow passage cover plate and framework welding procedure, it comprises assembling, the processing of welding, withdraw from a secret society or underworld gang, flame correction operation.
Assembly process may further comprise the steps:
(1) center line of the runner Fang Bianyuan of selection flow passage cover plate and framework is as the erection welding benchmark;
(2) flange with flow passage cover plate and framework places on the full pattern of workbench, and dress is firm;
(3) the paired joint welding of joint close plate is firm, on flanged plate, mark each deckle board, gusset, joint close plate rigging position line;
(4) lifting enters hole flange, runner liner plate;
(5) decorate the technology lacing wire.
Welding sequence may further comprise the steps:
(1) cleans out each 50mm scope of both sides, commissure interior greasy dirt impurity and iron rust;
(2) welding.
The parameter of withdrawing from a secret society or underworld gang of the treatment process of withdrawing from a secret society or underworld gang comprises:
(1) charging temperature: 180 ℃;
(2) intensification temperature: 100 ℃/h;
(3) holding temperature: 600 ℃;
(4) temperature retention time: 2.5 hours;
(5) cooling temperature: lower the temperature with stove;
(6) tapping temperature: 180 ℃.
The mode of heating of flame correction is the triangle heating, and temperature is controlled at 690 ℃.
The welding step comprises:
(1) with the bottoming of Φ 3.2 welding rods;
(2) fill with Φ 4 welding rods;
(3) with Φ 5 welding rod cappings;
Adopt many people to be symmetrically welded during welding, layer temperature control all knocked weld seam with pneumatic shovel at 100 ℃ except that surface layer and bottom.Earlier the vertical position welding of each frame of weldering is treated to weld downhand weld again after vertical position welding is finished, to same weld seam from the centre to the both sides backstep, every section is no more than 495mm.
Adopt the flow passage cover plate and the framework of as above technology welding, its plane unevenness is no more than 15mm after testing, and the runner liner plate is ground one's teeth and is no more than 3mm, and weldquality conforms to quality requirements fully.
Embodiment 2: a kind of tubular unit flow passage cover plate and framework welding procedure, it comprises assembling, the processing of welding, withdraw from a secret society or underworld gang, flame correction operation.
Assembly process may further comprise the steps:
(6) center line of the runner Fang Bianyuan of selection flow passage cover plate and framework is as the erection welding benchmark;
(7) flange with flow passage cover plate and framework places on the full pattern of workbench, and dress is firm;
(8) the paired joint welding of joint close plate is firm, on flanged plate, mark each deckle board, gusset, joint close plate rigging position line;
(9) lifting enters hole flange, runner liner plate;
(10) decorate the technology lacing wire.
Welding sequence may further comprise the steps:
(1) cleans out each 50mm scope of both sides, commissure interior greasy dirt impurity and iron rust;
(2) welding.
The parameter of withdrawing from a secret society or underworld gang of the treatment process of withdrawing from a secret society or underworld gang comprises:
(1) charging temperature: 180 ℃;
(2) intensification temperature: 120 ℃/h;
(3) holding temperature: 650 ℃;
(4) temperature retention time: 2 hours;
(5) cooling temperature: lower the temperature with stove;
(6) tapping temperature: 180 ℃.
The mode of heating of flame correction is the triangle heating, and temperature is controlled at 710 ℃.
The welding step comprises:
(1) with the bottoming of Φ 3.2 welding rods;
(2) fill with Φ 4 welding rods;
(3) with Φ 5 welding rod cappings;
Adopt many people to be symmetrically welded during welding, layer temperature control all knocked weld seam with pneumatic shovel at 150 ℃ except that surface layer and bottom.Earlier the vertical position welding of each frame of weldering is treated to weld downhand weld again after vertical position welding is finished, to same weld seam from the centre to the both sides backstep, every section is no more than 505mm.
Adopt the flow passage cover plate and the framework of as above technology welding, its plane unevenness is no more than 15mm after testing, and the runner liner plate is ground one's teeth and is no more than 3mm, and weldquality conforms to quality requirements fully.
Embodiment 3: a kind of tubular unit flow passage cover plate and framework welding procedure, it comprises assembling, the processing of welding, withdraw from a secret society or underworld gang, flame correction operation.
Assembly process may further comprise the steps:
(11) center line of the runner Fang Bianyuan of selection flow passage cover plate and framework is as the erection welding benchmark;
(12) flange with flow passage cover plate and framework places on the full pattern of workbench, and dress is firm;
(13) the paired joint welding of joint close plate is firm, on flanged plate, mark each deckle board, gusset, joint close plate rigging position line;
(14) lifting enters hole flange, runner liner plate;
(15) decorate the technology lacing wire.
Welding sequence may further comprise the steps:
(1) cleans out each 50mm scope of both sides, commissure interior greasy dirt impurity and iron rust;
(2) welding.
The parameter of withdrawing from a secret society or underworld gang of the treatment process of withdrawing from a secret society or underworld gang comprises:
(1) charging temperature: 180 ℃;
(2) intensification temperature: 110 ℃/h;
(3) holding temperature: 630 ℃;
(4) temperature retention time: 2.2 hours;
(5) cooling temperature: lower the temperature with stove;
(6) tapping temperature: 180 ℃.
The mode of heating of flame correction is the triangle heating, and temperature is controlled at 700 ℃.
The welding step comprises:
(1) with the bottoming of Φ 3.2 welding rods;
(2) fill with Φ 4 welding rods:
(3) with Φ 5 welding rod cappings;
Adopt many people to be symmetrically welded during welding, layer temperature control all knocked weld seam with pneumatic shovel at 130 ℃ except that surface layer and bottom.Earlier the vertical position welding of each frame of weldering is treated to weld downhand weld again after vertical position welding is finished, to same weld seam from the centre to the both sides backstep, every section is no more than 500mm.
Adopt the flow passage cover plate and the framework of as above technology welding, its plane unevenness is no more than 14mm after testing, and the runner liner plate is ground one's teeth and is no more than 2mm, and weldquality conforms to quality requirements fully.
Claims (1)
1, a kind of tubular unit flow passage cover plate and framework welding procedure is characterized in that it comprises assembling, welding, annealing in process, flame correction operation, wherein,
Described assembly process may further comprise the steps:
(1) center line of the runner Fang Bianyuan of selection flow passage cover plate and framework is as the erection welding benchmark;
(2) flange with flow passage cover plate and framework places on the full pattern of workbench, and dress is firm;
(3) the paired joint welding of joint close plate is firm, on flanged plate, mark each deckle board, gusset, joint close plate rigging position line;
(4) lifting enters hole flange, runner liner plate;
(5) decorate the technology lacing wire;
Described welding sequence may further comprise the steps:
(1) cleans out each 50mm scope of both sides, commissure interior greasy dirt impurity and iron rust;
(2) with the bottoming of Φ 3.2 welding rods;
(3) fill with Φ 4 welding rods;
(4) with Φ 5 welding rod cappings;
(5) adopt many people to be symmetrically welded, layer temperature control all knocked weld seam with pneumatic shovel at 100 ℃-150 ℃ except that surface layer and bottom, the vertical position welding of each frame of weldering earlier, treat to weld downhand weld again after vertical position welding is finished, to same weld seam from the centre to the both sides backstep, every section is no more than 495-505mm;
The annealing parameter of described annealing in process operation comprises:
(1) charging temperature :≤200 ℃;
(2) intensification temperature: 100-120 ℃/h;
(3) holding temperature: 600-650 ℃;
(4) temperature retention time: 2-2.5 hour;
(5) cooling temperature: lower the temperature with stove;
(6) tapping temperature :≤200 ℃;
The mode of heating of described flame correction is the triangle heating, and temperature is controlled at 690-710 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100214044A CN100450707C (en) | 2006-07-17 | 2006-07-17 | Process of welding flow passage cover plate and frame of through-flow generator set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100214044A CN100450707C (en) | 2006-07-17 | 2006-07-17 | Process of welding flow passage cover plate and frame of through-flow generator set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1887514A CN1887514A (en) | 2007-01-03 |
| CN100450707C true CN100450707C (en) | 2009-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100214044A Expired - Fee Related CN100450707C (en) | 2006-07-17 | 2006-07-17 | Process of welding flow passage cover plate and frame of through-flow generator set |
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| CN (1) | CN100450707C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103240576B (en) * | 2013-04-27 | 2015-08-05 | 哈尔滨飞机工业集团有限责任公司 | A kind of split quenching pattern processing method |
| CN104439744B (en) * | 2014-12-01 | 2016-08-24 | 哈尔滨电机厂有限责任公司 | 1000MW generator unit stator transport end cap welding method |
| CN105414790B (en) * | 2015-12-22 | 2017-10-03 | 常州齐丰机械电子有限公司 | Thin bottom plate steel construction piece welding procedure |
| CN105834564B (en) * | 2016-04-28 | 2018-01-16 | 柳州煜华科技有限公司 | A kind of soldering appliance and using the instrument without fixture welding technique method |
| CN110102852B (en) * | 2019-06-17 | 2021-01-22 | 中国船舶重工集团柴油机有限公司 | Assembly welding method for press slide block |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4191504A (en) * | 1976-11-02 | 1980-03-04 | Vereinigte Osterreichische Eisen- Und Stahlwerke-Alpine Montan Aktiengesellschaft | Duct-mounted turbine and method of installing the same |
| GB2212420A (en) * | 1987-11-18 | 1989-07-26 | Belleli Spa | Manufacturing a junction of a tubular reticular structure |
| JPH08197241A (en) * | 1995-01-23 | 1996-08-06 | Hitachi Ltd | Manufacture of tubular vessel and tubular vessel |
| JPH1162569A (en) * | 1997-08-14 | 1999-03-05 | Yamaha Motor Co Ltd | Exhauster of engine |
| CN2575320Y (en) * | 2002-10-11 | 2003-09-24 | 钟挺 | Wind power generating apparatus |
-
2006
- 2006-07-17 CN CNB2006100214044A patent/CN100450707C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4191504A (en) * | 1976-11-02 | 1980-03-04 | Vereinigte Osterreichische Eisen- Und Stahlwerke-Alpine Montan Aktiengesellschaft | Duct-mounted turbine and method of installing the same |
| GB2212420A (en) * | 1987-11-18 | 1989-07-26 | Belleli Spa | Manufacturing a junction of a tubular reticular structure |
| JPH08197241A (en) * | 1995-01-23 | 1996-08-06 | Hitachi Ltd | Manufacture of tubular vessel and tubular vessel |
| JPH1162569A (en) * | 1997-08-14 | 1999-03-05 | Yamaha Motor Co Ltd | Exhauster of engine |
| CN2575320Y (en) * | 2002-10-11 | 2003-09-24 | 钟挺 | Wind power generating apparatus |
Non-Patent Citations (2)
| Title |
|---|
| 大型灯泡贯流式水轮机管型座装焊新工艺. 崔永焕，李滨，马杰，张立斌.大电机技术，第3期. 2001 |
| 大型灯泡贯流式水轮机管型座装焊新工艺. 崔永焕，李滨，马杰，张立斌.大电机技术，第3期. 2001 * |
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| Publication number | Publication date |
|---|---|
| CN1887514A (en) | 2007-01-03 |
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Granted publication date: 20090114 Termination date: 20100717 |