CN100445011C - Electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction - Google Patents
Electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction Download PDFInfo
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- CN100445011C CN100445011C CNB2006102007829A CN200610200782A CN100445011C CN 100445011 C CN100445011 C CN 100445011C CN B2006102007829 A CNB2006102007829 A CN B2006102007829A CN 200610200782 A CN200610200782 A CN 200610200782A CN 100445011 C CN100445011 C CN 100445011C
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Abstract
The invention relates to a method for welding the slim of large float-top pot, wherein said method comprises that: first, preteating the wall plate; second, using carbon dioxide gas to protect the welding machine to bottom weld the wall plate; third, using gas welding method to weld the wall plate and fill the cover face. The invention can improve efficiency, reduce cost, reduce 2/3 time than form hand operation or semi-automatic operation. And it can avoid lifting pot to improve welding quality.
Description
One, technical field:
The present invention relates to the upright seam of floating roof tank upside-down mounting electro-gas (enclosed) welding welding technology field, is a kind of electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction.
Two, background technology:
Aspect the welding of large-scale floating roof tank cross joint, mainly in positive tinning, use the welding procedure of electro-gas (enclosed) welding both at home and abroad, its principle is as follows: shown in attached Fig. 1 and 2, the electro-gas (enclosed) welding welding machine hangs on the tank skin, cross joint joint dorsal part seals with the water-cooled cushion block 11 that has the appearance of weld groove, solder side water-cooled slide block 6 covers the molten bath, forms the weld seam enclosure space.Solid or flux-cored wire from the last direction of solder side water-cooled slide block 6 along 10 groups of wallboards to after groove send to, welding wire electric arc plays weldering plate up-igniting joint bottom, arc heat make 10 groups of welding wire and wallboards to after the groove face fusing and be flowed in the molten bath below the electric arc and be frozen into weld metal 8.Welding wire can swing back and forth along the whole thickness direction of joint, makes the space between uniform heat distribution and deposited two plates form weld seam.Along with 10 groups of wallboards to after the groove space fill gradually, water-cooled slide block 6 moves up with welding head, just can be from down and the last welding of finishing a vertical weld.Though weld line all is vertical with the welding direction of travel, but from doing the welding of downhand position down.As use solid welding wire, and then need use to add gas and go bail for and protect, if use flux-cored wire, the composition of its core material can provide all or part of protection.At present, generally use flux-cored wire+CO 2 gas-shielded welding method.
But owing to adopt the difference of assembling mode, the formal dress electrogas welding machine of home and abroad can't use in upside-down mounting.In inverted construction, the one, electrogas welding machine can't hang on the tank skin collar is welded with lower wall panels; The 2nd, what adopt is that first coaming plate welding promotes tank body again, when needs carry out vertical position welding, just water-cooled cushion block 11 can't be attached to needs are carried out on the cross joint of vertical position welding.If coaming plate welding again after adopting 6 constructions of water-cooled slide block just must promote tank skin, so not only hoisting depth increases, working procedure can not intersect and cause work efficiency to descend, and tank body stability also reduces, and has potential safety hazard greatly.
Three, summary of the invention:
The invention provides a kind of electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction, it has overcome the deficiency of above-mentioned prior art, the efficient of the upright seam welding construction of large-scale floating roof tank heavy wall and the problem of safety have been solved, reduced the welding number of plies, thereby reduce defective and probability occurs, improve welding quality, improved efficiency of construction.
Technical scheme of the present invention is achieved like this:
A kind of electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction is undertaken by following step:
The first step is carried out preliminary treatment to the wallboard of needs welding;
Second step adopted the carbon dioxide gas arc welding machine that wallboard is carried out backing welding, its welding parameter is: voltage 17V to 22V, electric current 90A to 120A, speed of welding 8cm/min to 12cm/min, electrode extension 10mm to 30mm, gas flow 18L/min to 25L/min, throat thickness 5mm to 7mm;
Wallboard after the 3rd step adopted electrogas welding machine to bottoming carries out the welding that capping is filled in electro-gas (enclosed) welding, its welding parameter is: welding current 300A to 420A, weldingvoltage 30V to 44V, electrode extension 35mm to 45mm, gas flow 20L/min to 30L/min.
Be further optimization and/or selection below to technique scheme:
Above-mentioned preliminary treatment can be that the wallboard that needs weld is carried out groove processing and cleaning.
Above-mentioned wallboard group to after groove can be double V-groove or X type groove.
Above-mentioned wallboard group to after groove width than the little 3mm to 4mm of forming tank width of water-cooled slide block.
Above-mentioned wallboard group to after clearance control at 4mm to 5mm, the wallboard group to after unfitness of butt joint less than 0.5mm.
It is the carbon dioxide gas arc welding special welding wire of 1.2mm that the used wlding of above-mentioned carbon dioxide gas arc welding machine can adopt diameter, and carbon dioxide adopts purity greater than 99.5%, and the carbon dioxide gas arc welding machine adopts NBC-500 type CO
2Gas shielded welding machine.
It is the welding wire of 1.6mm that above-mentioned electrogas welding machine can adopt diameter, and carbon dioxide adopts purity greater than 99.5%, and electrogas welding machine adopts DC600 power supply+VEGA electrogas welding machine.
Above-mentioned backing welding is or/and the comparable wallboard of the face of weld reinforcement high 0mm to 2.0mm in plane of vertical position welding, and the postwelding unfitness of butt joint is less than 0.5mm; Weld width increases 1mm to 2mm than group to the every side of groove, have intermittent undercut, but the degree of depth is no more than 0.5mm.
The wallboard thickness of above-mentioned tank skin can be 14mm to 70mm.
Can in the 25mm scope, clean above-mentioned groove and both sides thereof; Above-mentioned wallboard group to after the gap can be controlled in 4mm to 5mm, above-mentioned wallboard group to after unfitness of butt joint can be less than 0.5mm; The used wlding of above-mentioned carbon dioxide gas arc welding machine can adopt diameter is the carbon dioxide gas arc welding special welding wire of 1.2mm, and carbon dioxide can adopt the purity can be greater than 99.5%, and the carbon dioxide gas arc welding machine can adopt NBC-500 type CO
2Gas shielded welding machine; Above-mentioned electrogas welding machine can adopt diameter is the welding wire of 1.6mm, and carbon dioxide can adopt the purity can be greater than 99.5%, and electrogas welding machine can adopt DC600 power supply+VEGA electrogas welding machine; Above-mentioned backing welding is or/and the comparable wallboard of the face of weld reinforcement high 0mm to 2.0mm in plane of vertical position welding, and the postwelding unfitness of butt joint can be less than 0.5mm; Above-mentioned weld width can increase 1mm to 2mm than group to the every side of groove, have intermittent undercut, but the degree of depth is no more than 0.5mm; The wallboard thickness of above-mentioned tank skin is 14mm to 70mm; When the wallboard thickness of above-mentioned tank skin is 14mm to 25mm, the wallboard group to after groove be double V-groove; The wallboard thickness of above-mentioned tank skin is 25mm to 70mm, the wallboard group to after groove be X type groove.
The present invention has improved efficiency of construction greatly, has reduced operating cost, reduce 2/3rds weld interval nearly than original manual operations or semi-automatic operation, solved the problem that large-scale floating roof tank inverted construction back of weld can't be installed the water-cooled cushion block, also need not to promote earlier the tank body squab panel, guarantee the application of electrogas welding machine in large-scale floating roof tank inverted construction, also improved welding quality, weld seam is attractive in appearance.
Four, description of drawings:
Accompanying drawing 1 welds main TV structure schematic diagram for the upright seam of the large-scale floating roof tank formal dress electro-gas (enclosed) welding of prior art,
Accompanying drawing 3 is the main TV structure schematic diagram of most preferred embodiment of the present invention,
Accompanying drawing 4 is the plan structure schematic diagram of wallboard in the accompanying drawing 3, backing welding and water-cooled slide block etc.,
Accompanying drawing 5 be V-shaped groove the wallboard group to after the sectional structure schematic diagram,
Accompanying drawing 6 for the wallboard group that is double V groove to after the sectional structure schematic diagram,
The accompanying drawing 8 sectional structure schematic diagram after for the wallboard welding that is double V groove,
Coding in the accompanying drawing is respectively: 1 is welding gun, and 2 is welding wire, and 3 is controller, and 4 for the protection air carbon dioxide enters pipe, and 5 is electrogas welding machine, and 6 is the water-cooled slide block, and 7 are cooling water turnover pipe, and 8 is weld metal, and 9 is backing welding, and 10 is wallboard, and 11 is the water-cooled cushion block.A is a welding direction, a be the wallboard group to after groove width, b be the wallboard group to after the gap.
Five, the specific embodiment:
The present invention is not subjected to the restriction of following embodiment, can determine concrete embodiment according to the technical scheme and the actual conditions of the invention described above.
Below in conjunction with most preferred embodiment the present invention is done further argumentation:
Shown in accompanying drawing 3 and 4, this electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction is undertaken by following step:
The first step is carried out preliminary treatment to the wallboard 10 of needs welding;
Second step adopted the carbon dioxide gas arc welding machine that wallboard 10 is carried out backing welding, its welding parameter is: voltage 17V to 22V or 17V or 20V or 22V, electric current 90A to 120A or 90A or 105A or 120A, speed of welding 8cm/min to 12cm/min or 8cm/min or 10cm/min or 12cm/min, electrode extension 10mm to 30mm or 10mm or 20mm or 30mm, gas flow 18L/min to 25L/min or 18L/min or 21L/min or 25L/min, throat thickness 5mm to 7mm or 5mm or 6mm or 7mm;
The 3rd step adopted the wallboard 10 after 5 pairs of bottoming of electrogas welding machine to carry out the welding that capping is filled in electro-gas (enclosed) welding, its welding parameter is: welding current 300A to 420A or 300A or 360A or 420A, weldingvoltage 30V to 44V or 30V or 37V or 44V, electrode extension 35mm to 45mm or 35mm or 40mm or 45mm, gas flow 20L/min to 30L/min or 20L/min or 25L/min or 30L/min; So just replace water-cooled cushion block 11 of the prior art, and make electrogas welding machine 5 can use the welding of the upright seam of large-scale floating roof tank upside-down mounting by controlling above-mentioned welding parameter with backing welding 9.
Can according to actual needs above-mentioned electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction be made further optimization and/or improvements:
Above-mentioned preliminary treatment can be that the wallboard 10 that needs weld is carried out groove processing and cleaning, for example: wallboard 10 thickness of tank skin are preferably 14mm to 70mm or 14mm or 35mm or 50mm to 70mm, when wallboard 10 thickness of tank skin are 14mm to 25mm or 14mm or 20mm or 25mm, shown in accompanying drawing 5 and 7,10 groups of wallboards to after groove be preferably double V-groove, the face of weld reinforcement of backing welding is than the high 0mm to 2.0mm in wallboard plane or 0mm or 1.0mm or 2.0mm, thereby guarantees through welding; When wallboard 10 thickness of tank skin are 25mm to 70mm or 25mm or 30mm or 50mm or 70mm, shown in accompanying drawing 6 and 8,10 groups of wallboards to after groove be preferably X type groove; But also adopt the groove of other shape of prior art according to actual needs; Preferably, also can clean by the cleaning mode of other prior art to cleaning in groove and the both sides 25mm scope thereof; Preliminary treatment before the welding also can be adopted the welding pretreatment operation method of other prior art.
In order further to improve welding quality, 10 groups of wallboards to after groove width a than the little 3mm to 4mm of forming tank width or the 3mm or the 4mm of water-cooled slide block 6, for example: the forming tank width of water-cooled slide block 6 is 24mm, 10 groups of wallboards to after groove width a be 20mm to 21mm or 20mm or 21mm; 10 groups of wallboards to after gap b be controlled at 4mm to 5mm or 4mm or 5mm, 10 groups of wallboards to after unfitness of butt joint less than 0.5mm; It is the carbon dioxide gas arc welding special welding wire of 1.2mm that the used wlding of carbon dioxide gas arc welding machine adopts diameter, and carbon dioxide adopts purity greater than 99.5%, and the carbon dioxide gas arc welding machine adopts NBC-500 type CO
2Gas shielded welding machine; It is the welding wire of 1.6mm that electrogas welding machine 5 adopts diameters, and carbon dioxide adopts purity greater than 99.5%, and electrogas welding machine adopts DC600 power supply+VEGA electrogas welding machine; Backing welding or/and the face of weld reinforcement of vertical position welding than the high 0mm to 2.0mm in wallboard plane or 0mm or 2.0mm, the postwelding unfitness of butt joint is less than 0.5mm; Weld width increases 1mm to 2mm or 1mm or 2mm than group to the every side of groove, have intermittent undercut, but the degree of depth is no more than 0.5mm.
In the present invention, except abovementioned technology, other technical measures can adopt existing routine techniques in the art.
Above technical characterictic has constituted most preferred embodiment of the present utility model, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
In sum, beneficial effect of the present invention is as follows:
1, the present invention has greatly improved operating efficiency, has reduced operating cost, can improve automaticity, can carry out semi-automatic Bottoming, automatically fill capping, and electro-gas (enclosed) welding namely finishes the filling capping one time, the welding number of plies reduces, and speed of welding improves, Reduce 2/3rds weld interval nearly than original manual operations or semi-automatic operation.
2, the present invention adopts the carbon dioxide gas arc welding bottoming, and having solved large-scale floating roof tank inverted construction back of weld can't pacify The problem of dress water-cooled cushion block also need not to promote earlier the tank body squab panel, guarantees that electrogas welding machine is in large-scale floating roof tank inverted construction Use.
3, the present invention has improved welding quality: owing to reduced the welding number of plies, probability occurs thereby reduce defective, guarantee welding Steady quality is reliable; Simultaneously, the water-cooled slide block is forced moulding, and weld seam is attractive in appearance.
Claims (10)
1, a kind of electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction is characterized in that being undertaken by following step:
The first step is carried out preliminary treatment to the wallboard of needs welding;
Second step adopted the carbon dioxide gas arc welding machine that wallboard is carried out backing welding, its welding parameter is: voltage 17V to 22V, electric current 90A to 120A, speed of welding 8cm/min to 12cm/min, electrode extension 10mm to 30mm, gas flow 18L/min to 25L/min, throat thickness 5mm to 7mm;
Wallboard after the 3rd step adopted electrogas welding machine to bottoming carries out the welding that capping is filled in electro-gas (enclosed) welding, its welding parameter is: welding current 300A to 420A, weldingvoltage 30V to 44V, electrode extension 35mm to 45mm, gas flow 20L/min to 30L/min.
2, electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction according to claim 1 is characterized in that preliminary treatment is that the wallboard that needs weld is carried out groove processing and cleaning.
3, electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction according to claim 2, it is characterized in that the wallboard group to after groove be double V-groove or X type groove.
4, electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction according to claim 3, it is characterized in that the wallboard group to after groove width than the little 3mm to 4mm of forming tank width of water-cooled slide block.
5, according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction, it is characterized in that the wallboard group to after clearance control at 4mm to 5mm, the wallboard group to after unfitness of butt joint less than 0.5mm.
6, according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction; it is characterized in that it is the carbon dioxide gas arc welding special welding wire of 1.2mm that the used wlding of carbon dioxide gas arc welding machine adopts diameter; carbon dioxide adopts purity greater than 99.5%, and the carbon dioxide gas arc welding machine adopts NBC-500 type CO2 gas shielded welding machine.
7, according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction, it is characterized in that it is the welding wire of 1.6mm that electrogas welding machine adopts diameter, carbon dioxide adopts purity greater than 99.5%, and electrogas welding machine adopts DC600 power supply VEGA electrogas welding machine.
8, according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction, it is characterized in that backing welding or/and the face of weld reinforcement of vertical position welding than the high 0mm to 2.0mm in wallboard plane, the postwelding unfitness of butt joint is less than 0.5mm; Weld width increases 1mm to 2mm than group to the every side of groove, have intermittent undercut, but the degree of depth is no more than 0.5mm.
9, according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction, the wallboard thickness that it is characterized in that tank skin is 14mm to 70mm.
10,, it is characterized in that cleaning in groove and the both sides 25mm scope thereof according to claim 1 or 2 or 3 or 4 described electrogas arc welding method for vertical line of large-scale floating roof tank reverse construction; The wallboard group to after clearance control at 4mm to 5mm, the wallboard group to after unfitness of butt joint less than 0.5mm; It is the carbon dioxide gas arc welding special welding wire of 1.2mm that the used wlding of carbon dioxide gas arc welding machine adopts diameter, and carbon dioxide adopts purity greater than 99.5%, and the carbon dioxide gas arc welding machine adopts NBC-500 type CO2 gas shielded welding machine; It is the welding wire of 1.6mm that electrogas welding machine adopts diameter, and carbon dioxide adopts purity greater than 99.5%, and electrogas welding machine adopts DC600 power supply VEGA electrogas welding machine; Backing welding or/and the face of weld reinforcement of vertical position welding than the high 0mm to 2.0mm in wallboard plane, the postwelding unfitness of butt joint is less than 0.5mm; Weld width increases 1mm to 2mm than group to the every side of groove, have intermittent undercut, but the degree of depth is no more than 0.5mm; The wallboard thickness of tank skin is 14mm to 70mm; When the wallboard thickness of tank skin is 14mm to 25mm, the wallboard group to after groove be double V-groove; When the wallboard thickness of tank skin is 25mm to 70mm, the wallboard group to after groove be X type groove.
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| CN101890583B (en) * | 2009-11-17 | 2012-02-01 | 陕西化建工程有限责任公司 | Hydraulic jacking automatic welding inverted construction method of large-sized storage tank |
| CN103692060A (en) * | 2012-09-27 | 2014-04-02 | 攀钢集团工程技术有限公司 | Welding method of CO2 gas shielded welding for solid welding wire with diameter of phi 1.6 |
| CN104985283A (en) * | 2015-06-30 | 2015-10-21 | 苏州华日金菱机械有限公司 | Method for welding thick steel plates through single-wire electrogas welding machine |
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| CN102699493B (en) * | 2012-07-03 | 2015-05-13 | 马鞍山马钢设备安装工程有限公司 | Carbon dioxide (CO2) gas shielded welding vertical downwards welding method for waste heat boiler heat pipe and connecting plate |
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|---|---|---|---|---|
| CN101890583B (en) * | 2009-11-17 | 2012-02-01 | 陕西化建工程有限责任公司 | Hydraulic jacking automatic welding inverted construction method of large-sized storage tank |
| CN103692060A (en) * | 2012-09-27 | 2014-04-02 | 攀钢集团工程技术有限公司 | Welding method of CO2 gas shielded welding for solid welding wire with diameter of phi 1.6 |
| CN103692060B (en) * | 2012-09-27 | 2016-06-01 | 攀钢集团工程技术有限公司 | A kind of �� 1.6 solid wire CO2The welding process of shielded welding |
| CN104985283A (en) * | 2015-06-30 | 2015-10-21 | 苏州华日金菱机械有限公司 | Method for welding thick steel plates through single-wire electrogas welding machine |
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