CN1004187B - Cigarette primary processing method - Google Patents

Abstract

This cigarette primary processing method is a kind of new technology that cigarette Yan silk is manufactured.It has removed and beats leaf, steam pressure, cuts the operations such as stalk.Yan leaf process proportioning, leaves moisting, directly chopping.Pass through again new equipment of the present invention: filament peduncle separator has completed throwing task.Throwing new technology of the present invention, flow process is simple, compact, reasonable, and throwing, by original 18 procedures, reduces to 11 procedures.Reduced the fragmentation of Yan leaf and ash and damaged, reduced pipe tobacco consumption, single case consumption thread declines 2 kilograms.And improved pipe tobacco purity, and increase long filament rate, manufacturing quality is improved.

Description

Cigarette primary processing method

The present invention is a kind of new technology that cigarette Yan silk is manufactured.Adopt a kind of new equipment: silk stem separator apparatus, is implemented new technology.

The existing production technology of China's cigarette product, consists essentially of throwing, rolls, packs three main process.Technology for making tobacco threds is to start from neck material, through vacuum conditioning, unpack, proportioning, stem-butts cutting off are cut point, beat leaf light stalk, leaves moisting is reinforced, storage leaf, chopping and steam stalk, press stalk, cut stalk, dry stalk, stem blending, a baking perfuming, store the operation (see figure 1)s such as silk.

The existing cigarette primary processing technique of China exists subject matter to be:

1. many, the Yan leaf of operation is made broken large.Special process threshing machine is beaten leaf light stalk, and large stretch of Yan leaf is smashed, and 5 millimeters of following vanelets account for 20%, and after chopping, short silk is many, is difficult for rolling, and easily causes cigarette short, actual situation inequality like this.The rate of smoke is simultaneously low, and single case consumption silk increases 2%.

2. through beating after leaf light stalk, ash damages in 2% left and right, causes like this waste of Yan leaf large.Account for 40% ratio according to cutting point, single case consumption leaf just increases 0.7 kilogram.

3. Yan obstructs through steaming, press, be cut into after stem, and Yan taste removes substantially, can only play filling effect.Yan stalk easily crushes simultaneously, and percentage of damage, 50%, causes a large amount of stalk sheets, stalk to check out existing, affects pipe tobacco purity, and cuts rear ash and damage in 07% left and right.

From above 3, the existing technology for making tobacco threds subject matter of China's production of cigarettes is that operation is many, and technique is unreasonable, causes the waste of Yan leaf, and tobacco quality is low, and single case cost is high, does not reach and consumes minimum, the maximum economic effect of producing effects.

More external countries, as Japan, for making full use of raw material, technology for making tobacco threds changes into after the pulverizing of Yan leaf complete stool, is reprocessed into smoked sheet, carries out chopping, has improved pipe tobacco purity, has reduced consumption, single case cost is declined.But it is smoked sheet after copying that this technology for making tobacco threds method also exists a greatest problem, and the natural loss of aroma of Yan is serious.Simultaneously, according to China's national situation, cigarette composition is to take " laterally " proportioning, and as in the use of second one-level cigarette composition standard three and upper two Yan leaves, Shandong Yan accounts for 30%, and Henan Yan accounts for 50%, and Kunming Yan accounts for 20%, three and upper two these two grade Yan in all will using.Here it is " laterally " consistent matching method." longitudinally " matching method and manufacture again after the pulverizing of Yan leaf complete stool.China is not also used.The cigarette primary processing technique itself that " complete stool pulverizing " manufactures again simultaneously also exists fruitless labour, the good Yan sheet that should not pulverize also companion is pulverized, then made blade.

Task of the present invention is exactly to solve the shortcoming that these two kinds of technology for making tobacco threds exist, and has invented a kind of new technology for making tobacco threds.Throwing new technology, removed cause broken large, consume high and pipe tobacco is impure beats leaf, steam stalk, press stalk, cut the operations such as stalk, Yan leaf through feeding intake, proportioning, leaves moisting, direct chopping.Then carry out pipe tobacco, the separation of stalk sheet.Pipe tobacco is through drying silk to storage silk.Offal, stalk that other operation of stalk sheet and production of cigarettes produces are signed, break cigarette, are pulverized, and make reconstituted tobacoo, and Yan leaf mixing chopping.Throwing new technology is shown in Fig. 2.

The enforcement of throwing new technology of the present invention, key has been to design a kind of new cigarette machine, silk stem separator apparatus.Its structure is shown in Fig. 3.Principal character has three parts to form, elater part, from silk part and wind portions.Silk stalk after chopping through elater rumble 1, by silk stalk upspring bullet from, divide 5 not siphon away and rotate and separate through thickness licker-in 3,4 containing stalk sheet pipe tobacco, remaining silk stalk through wind, then through elater rumble 2, by silk stalk upspring, bullet from, divide 6 pipe tobacco is siphoned away through wind, remaining stalk sheet.Reach pipe tobacco, the centrifugation of stalk sheet.

Throwing new technology major advantage of the present invention:

1. technology for making tobacco threds is simple.Remove that stem-butts cutting off is cut point, profit base, beats leaf light stalk, steams stalk, presses stalk, cuts stalk, dried stalk, stem is stored eight procedures such as blending, only increased and thread obstructed separation one procedure.Make throwing Shi Ba road master operation reduce 11 procedures.And technological process compact and reasonable.

2. reduce and consume.Owing to removing operations such as beating leaf, crush-cutting stalk, greatly reduce Yan leaf percentage of damage and ash damage, increased long filament rate simultaneously, improve filling capacity.These several effects are added, and can make single case consumption silk reduce by 2 kilograms, and single case cost declines 2 yuan.

3. improve pipe tobacco and volume Zhi Zhiliang.Separate with stalk sheet owing to having increased pipe tobacco, improved pipe tobacco purity.Because short silk, stalk are signed minimizing, make cigarette reduce bear, white point, cigarette is full evenly simultaneously, and the edge of a knife is neat, good looking appearance.

Throwing new technology is also brought a shortcoming, and due to the chopping simultaneously of leaf stalk, the wearing and tearing of chopping machine knife and cutter door will be accelerated, but this is very little compared with the effect of receiving.

Fig. 1 is existing cigarette primary processing process chart.

Fig. 2 is cigarette primary processing process chart of the present invention.

Fig. 3 is the silk stem separator apparatus figure that the present invention adopts.

Claims (1)

1, a kind of cigarette primary processing method comprises Yan storehouse, neck material, vacuum conditioning, unpacks, proportioning, broken leaf arrange.Leaves moisting is reinforced, chopping, baking silk, perfuming, storage wire process, it is characterized in that also comprising adopting silk stem separator apparatus to carry out the separation of silk stalk.The separation of silk stalk comprises elater, divides (siphoning away separated pipe tobacco) step from silk and wind.

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