CN100417778C - Press-bonding hanging type decorative board and its producing method - Google Patents

Press-bonding hanging type decorative board and its producing method Download PDF

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Publication number
CN100417778C
CN100417778C CNB2006101144439A CN200610114443A CN100417778C CN 100417778 C CN100417778 C CN 100417778C CN B2006101144439 A CNB2006101144439 A CN B2006101144439A CN 200610114443 A CN200610114443 A CN 200610114443A CN 100417778 C CN100417778 C CN 100417778C
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sheet
suspension member
surface layer
sheet surface
buried suspension
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CN1966905A (en
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侯建群
于华新
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BEIJING TSINGSHI INNOVATIVE CURTAIN WALL SYSTEM Co Ltd
Architectural Design and Research Institute of Tsinghua University
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BEIJING TSINGSHI INNOVATIVE CURTAIN WALL SYSTEM Co Ltd
Architectural Design and Research Institute of Tsinghua University
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Publication of CN1966905A publication Critical patent/CN1966905A/en
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Abstract

The sticky pendent ornament veneer comprises a surface plate, with sheet mesh cement sticking to the back of the surface plate. It also relates to the built in pendent ornament inside the cement and combining with the outer wall. It starts by cutting the surface plate into specified plates, burying the bottom of the pendent ornament using glues at the back of the surface layer forming a cement material base, spreading sheet mesh and coating it with cement and solidifying and drying the coating with the surface plate. It is safe, fine in performance, simple, easy in process, low in cost, material saving, and particularly suitable for big thin plates, especially new constructing plates.

Description

The preparation method of press-bonding hanging type decorative board
(1) technical field
The invention belongs to the New Building Materials preparation field, particularly a kind of preparation method of press-bonding hanging type decorative board.
(2) background technology
Adopt the decoration of decorative panel of stone material, have the quality top grade as the building indoor and outdoor, the effect nature, the characteristics of good endurance are widely used.
Early stage used for building exterior wall decorative panel of stone material all adopts wet type extension subsides method to be connected with outer body of wall, owing to there are a lot of problems, at present, adopts dry-hang stone technology more, and for example the pin formula connects, chip connects or the Back-bolt type connection.Wherein, the pin formula connects as shown in Figure 1, and this form of construction work is to open the pin-and-hole 12 of certain depth at the end face of decorative panel of stone material 11, a pin 13 is inserted wherein and with structure glue make dowel fixes in the hole, and the pin exposed portions serve is enclosed within the hole of a plate 14.Be connected with the suspension member of outer body of wall by another hole on the junction plate 14 decorative panel of stone material and outer body of wall are combined into one.Chip connects as shown in Figure 2, and this form of construction work is to open the slotted eye 22 of certain depth at the end face of decorative panel of stone material 21, with in the arm insertion slotted eye 22 of a T template 23 and with structure glue it being fixed, has hole 24 on the plate of T template 23 exposed portions serve.Be connected with the suspension member of outer body of wall by this hole decorative panel of stone material and outer body of wall are combined into one.Back-bolt type is connected with two kinds of forms: form 1 as shown in Figure 3, this form of construction work is that the back side at decorative panel of stone material 31 is in conjunction with a honeycomb aluminium sheet 32, open the slotted eye 33 of certain depth on the surface of honeycomb aluminium sheet 32, one bolt 34 inserted wherein and be filled in the chemical anchoring agent bolt 34 is fixed in the hole, the bolt exposed portions serve can be enclosed within the hole of fastening devices 35 and with nut and fix.By fastening devices 35 decorative panel of stone material and outer body of wall are combined into one.Form 2 as shown in Figure 4, bore with interior big outer little boring 42 at the back side of decorative panel of stone material 41, special use is expanded fasten 43 implantation, and be fixed on the stone material, exposed portions serve and fastening devices 44 usefulness nuts are fixed, and by fastening devices 44 decorative panel of stone material and outer body of wall are combined into one.
All there is distinct disadvantage in these mounting processs, hang the subsides method as wet type, because stone decoration board directly contacts with cement wall, occur phenomenons such as white China, the accumulation of salt in the surface soil and general tide easily, have had a strong impact on the stone decoration effect; Pin formula, chip dry-hanging are punching in the middle of the stone material section, fluting, and be stressed for the level that guarantees stone material, requires the thickness of stone material thicker, is generally 25~35 millimeters thick.Because stone material thickness is big, weight is big, and is unfavorable to constructure body structure safety, particularly for highrise building, shortcoming is more obvious; It is a kind of newer technology that the back of the body is fastened the formula dry-hanging, has solved wet type and has hung the problem that the subsides method need be used thicker stone material, and the stone decoration board that is adopted is thinner, but because the front wind pressure only concentrates on several points, when wind pressure is bigger, form easily when stone material is thin and penetrate fragmentation, there is hidden danger of quality.And above technology is execute-in-place, limit by equipment, personnel, material, and quality is very unstable, and these problems are perplexing numerous designers and user always, influenced being extensive use of of stone decoration board.
At the problems referred to above, the applicant has proposed a kind of embedding suspension member formula decorative panel of stone material and preparation method thereof (China Patent No.: 02123424.8), the structure of this facing plate as shown in Figure 5, be to have mounting groove 53, be embedded with the pre-buried suspension member 51 that can combine at this groove with outer body of wall at 52 back sides, stone material top layer.Safety is good though this decorative panel of stone material has, function admirable, plurality of advantages such as quick and easy for installation, but owing to must open the mounting groove of certain depth at the stone material back side, stone material itself will reach the thickness requirement of 10-15mm at least, not only need special-purpose instrument at stone material back side fluting in addition, and certain technology difficulty is arranged, make its application be subjected to certain restriction.Particularly building materials industry constantly puts out a new product at present, for example, it is thick that the stone material plate can be processed into 3mm, area is the big plate of 600mm * 800mm or bigger specification, it is thick that porcelain plate is also produced 3mm, area is the big plate of 1200mm * 2400mm or bigger specification, these again the sheet material of Bao Youda then can't adopt above-mentioned technology, make these new sheet materials be difficult to promote the use of.
(3) summary of the invention
The objective of the invention is for overcoming the weak point of prior art, a kind of press-bonding hanging type decorative board and preparation method thereof is proposed, this plate has not only that safety is good, function admirable, plurality of advantages such as quick and easy for installation, and the manufacture craft difficulty is low, cost is low, top layer sheet material materials are few, are specially adapted to big light sheet, opened the road of practicability for new building sheet material.
The present invention designs a kind of press-bonding hanging type decorative board, comprises sheet surface layer, it is characterized in that, and the bonding agglutination material bed of material that has the sheet-like web material at this sheet surface layer back side, and press the pre-buried suspension member that can combine that is bonded in this agglutination material bed of material with outer body of wall.
The described agglutination material bed of material is successively by forming with top layer at the bottom of the described sheet surface layer back side bonding cementitious materials bottom, sheet-like web material and the cementitious materials.
Described pre-buried suspension member was made up of with bonding bottom of the described agglutination material bed of material and the connecting portion that combines with outer body of wall integrally formed being used for.
The connecting portion that described pre-buried suspension member can be made of a stripe shape notch workpiece and form with the bottom that plate that this stripe shape notch workpiece one side extends constitutes.
The connecting portion that described pre-buried suspension member also can be made of a T type notch workpiece and form with the bottom that the plate that extends this grooved workpiece bottom constitutes.
The connecting portion that described pre-buried suspension member also can be made of a cylinder that has bolt hole and form with the bottom that plectane that this cylinder one end extends outside constitutes.
This facing plate can be at the sheet surface layer back side compound one deck insulation layer, also can compound one deck protection decorative layer at the insulation layer back side.
The preparation method of facing plate of the present invention, described facing plate comprises sheet surface layer, the bonding agglutination material bed of material that has the sheet-like web material at the sheet surface layer back side, pre-buried suspension member is pressed and is bonded in the agglutination material bed of material and can combines with exterior wall, and pre-buried suspension member was made up of with bonding bottom of the agglutination material bed of material and the connecting portion that combines with outer body of wall integrated being used for; Be characterised in that the step of described preparation method is as follows:
1) elder generation cuts into sheet surface layer the sheet material of required specification;
2) stick with glue the bottom of pre-buried suspension member then at sheet surface layer back side suitable position;
3) coat cementitious materials at the sheet surface layer back side and form the cementitious materials bottom;
4) spread the sheet-like web material then, the sheet-like web material is pushed down the bottom of pre-buried suspension member, and the connecting portion of pre-buried suspension member then exposes on the sheet-like web material;
5) again on the sheet-like web material adhesive material form the cementitious materials top layer;
6) dry solidification, make adhesive material, sheet-like web material and pre-buried suspension member be bonded as one whole and with the sheet surface layer secure bond.
On the basis of above-mentioned steps, also can increase and make insulation layer and protection decorative layer, its step is as follows:
7) at cementitious materials top layer applying one deck insulation layer; Compound one deck protection decorative layer at the insulation layer back side.
The present invention and existing embedding suspension member formula facing plate also have following characteristics on the basis that keeps existing advantage:
1, is more convenient for processing and installing.
2, further alleviated the weight of sheet surface layer, helped antidetonation, the cost of reduction building that simultaneously can be by a relatively large margin;
3, because the sheet-like web material is arranged, improve the adhesive fastness of pre-buried suspension member greatly in glued layer, strengthened the intensity of thin plate simultaneously, more can integral body not break, come off, improved the safety of building curtain wall greatly; Make resistance to plucking, shearing resistance, flexural strength height, improved the mechanical property of material greatly.
4, make the big New-type sheet material of area realize practical application widely.
5, because sheet metal thickness reduces greatly, the utilization rate of top layer sheet material is improved greatly, saved natural resource; Because the back side increases one deck insulation layer, has saved the energy; Because adopt batch production prefabricated, waste residue, waste water can focus on, and help environmental protection;
(4) description of drawings
Fig. 1 is the pin formula connection layout of prior art, and a is a schematic perspective view, and b is the A-A cross-sectional view of a.
Fig. 2 is the chip connection layout of prior art, and a is a schematic perspective view, and b is the A-A cross-sectional view of a.
Fig. 3 is one of Back-bolt type type of attachment of prior art figure, and a is a schematic perspective view, and b is the A-A cross-sectional view of a.
Fig. 4 is two figure of the Back-bolt type type of attachment of prior art, and a is a schematic perspective view, and b is the A-A cross-sectional view of a.
Fig. 5 is the embedding suspension member formula facing plated construction schematic diagram of prior art, and wherein a is a schematic perspective view, and b is the A-A cross-sectional view of a.
Fig. 6 is the structural representation of the embodiment of the invention one, and wherein a is a schematic perspective view, and b is the A-A cross-sectional view of a, and c is pre-buried suspension member structural representation, and d is a sheet-like web equipment structure schematic diagram, and e is the a-a cross-sectional view of d.
Fig. 7 is the structural representation of the embodiment of the invention two, and wherein a is a schematic perspective view, and b is the B-B cross-sectional view of a, and c is pre-buried suspension member structural representation, and d is a sheet-like web equipment structure schematic diagram.
Fig. 8 is the structural representation of the embodiment of the invention three, and wherein a is a schematic perspective view, and b is the C-C cross-sectional view of a, and c is pre-buried suspension member structural representation.
Fig. 9 is that the present invention embeds pre-buried suspension member formula connection diagram, and wherein a is a schematic perspective view, and b is the A-A cross-sectional view of a, c.
(5) specific embodiment
Press-bonding hanging type decorative board of the present invention's design and preparation method thereof reaches accompanying drawing in conjunction with the embodiments and is described in detail as follows:
The present invention designs a kind of press-bonding hanging type decorative board, comprises sheet surface layer, it is characterized in that, and the bonding agglutination material bed of material that has the sheet-like web material at this sheet surface layer back side, and press the pre-buried suspension member that can combine that is bonded in this agglutination material bed of material with outer body of wall.
The described agglutination material bed of material is successively by forming with top layer at the bottom of the described sheet surface layer back side bonding cementitious materials bottom, sheet-like web material and the cementitious materials.
Described pre-buried suspension member was made up of with bonding bottom of the described agglutination material bed of material and the connecting portion that combines with outer body of wall integrally formed being used for.
The connecting portion that described pre-buried suspension member can be made of a stripe shape notch workpiece and form with the bottom that plate that this stripe shape notch workpiece one side extends constitutes.
The connecting portion that described pre-buried suspension member also can be made of a T type notch workpiece and form with the bottom that the plate that extends this grooved workpiece bottom constitutes.
The connecting portion that described pre-buried suspension member also can be made of a cylinder that has bolt hole and form with the bottom that plectane that this cylinder one end extends outside constitutes.
The bottom of described pre-buried suspension member is pressed and is bonded under described cementitious materials bottom and the sheet-like web material.
The thickness of the described agglutination material bed of material can be decided according to the size of the thickness of plastic structure material of selecting for use and sheet surface layer, and its effect is pre-buried suspension member can be bonded in the sheet surface layer back side securely, and the rigidity that makes monoblock facing plate have practical application gets final product; Generally can be between 1mm-10mm.
In facing plate of the present invention, can embed one or more pre-buried suspension members, can combine with corresponding exterior wall connector easily in the pre-buried suspension member.
Pre-buried suspension member of the present invention can adopt metal material, engineering plastics or other rigid material with higher-strength to make.
Sheet-like web material of the present invention can be wire lath or fleece.
This sheet surface layer can extensively adopt metal sheet, plastic plate according to practical application, stone material plate, ceramic wafer, crystallite slabstone, fiber cement board and various artificial board, it is all applicable that the thickness of sheet material is not less than 1mm, can select its thickness between 1mm-30mm according to the area size of existing sheet material.
This facing plate can be at the sheet surface layer back side compound one deck insulation layer, also can compound one deck protection decorative layer at the insulation layer back side.
The said insulation layer of the present invention can be selected heat insulating materials such as foamed polyurethane or extrusion molding foam for use.It with lightweight, high-strength, high tenacity, water-fast, be incubated, be easy to performances such as processing and be integrated in one, make it become multi-functional facing plate.Set up insulation layer and can make glue-line and air almost isolated, thereby from solved glue failure in a long time, easy shortcoming such as aging at all.
The purpose that the present invention sets up the protection decorative layer is to be the softer insulation layer of protection material, and makes it attractive in appearance.
The preparation method of facing plate of the present invention may further comprise the steps:
1) elder generation cuts into sheet surface layer the stock board of engine request;
2) stick with glue the bottom of pre-buried suspension member then at the suitable parts in the sheet surface layer back side;
3) coat adhesive material at the surface plate back side and form the cementitious materials bottom;
4) spread the sheet-like web material then, on the bottom wafer-like net material with pre-buried suspension member, the connecting portion of pre-buried suspension member then exposes on the sheet-like web material;
5) again on the sheet-like web material adhesive material form the cementitious materials top layer;
6) baking and curing, make adhesive material, sheet-like web material and pre-buried suspension member be bonded as one whole and with the sheet surface layer secure bond.
On the basis of above-mentioned steps, also can increase and make insulation layer and protection decorative layer, its step is as follows:
7) at cementitious materials top layer applying one deck insulation layer; Compound one deck protection decorative layer at the insulation layer back side.
Embodiment one
Present embodiment is the facing plate that stone material surface layer plate combines with suspension member, its structure as shown in Figure 6, wherein top layer sheet material 101 is natural granite, length 1200mm, width 600mm, thickness are 4mm; Pre-buried suspension member 102 has four to split around plate for the connecting portion 1021 that is made of a T type notch workpiece and the aluminium alloys suspension member formed with the bottom 1022 that the plate that extends on this grooved workpiece base constitutes; The agglutination material bed of material is the cement sand bed 103 that has sheet metal net 104, and wherein sheet metal net 104 is for to hob the sheet material that is drawn into rectangular mesh 1041 and has protruding rib 1042 by metal sheet.
Concrete preparation method is as follows: the stock board that earlier stone material sheet surface layer 101 is cut into engine request, stick with glue pre-buried suspension member 102 at the stone material sheet surface layer back side then, next at stone material sheet surface layer 101 back sides spraying 4mm solid cement screed 103, film releasing shape wire lath 104 is pushed down the bottom of pre-buried suspension member 102 then, next step is spraying 4mm solid cement screed 103 on sheet metal net 104 again, there is the cement mortar glued layer of one deck sheet metal net the thick centre of final formation 8mm, with stone material sheet surface layer 101 secure bond, tightly push down pre-buried suspension member 102 after this glued layer air dry knot is hard.
Embodiment two
Present embodiment is the facing plate that the porcelain plate sheet surface layer combines with suspension member.Its structure such as Fig. 7 show that wherein sheet surface layer 201 is artificial porcelain plate, length 900mm, width 450mm, thickness 3mm; Pre-buried suspension member 202 has four dual-sides that split at plate for the connecting portion 2021 that is made of a stripe shape notch workpiece and the stainless steel suspension member formed with the bottom 2022 that plate that this stripe shape notch workpiece one side extends constitutes; The agglutination material bed of material is the cement sand bed 203 that has sheet metal net 204, and wherein sheet metal net 204 is a kind of mesh sheet material of being made by wire 2041 welderings.
Concrete preparation method is as follows: the stock board that earlier porcelain plate sheet surface layer 201 is cut into engine request, stick with glue the bottom 2022 of pre-buried suspension member 202 then at the porcelain plate sheet surface layer back side, next be coated with the thick agglutination material bed of material 203 of 5mm at porcelain plate sheet surface layer 201 back sides, then wire gauze 204 is pressed in the coating 203, push down the plate 2022 of the extension of pre-buried suspension member 202, next step is coated with the 5mm agglutination material bed of material 203 again on wire gauze, the agglutination material bed of material that the layer of metal silk screen is arranged in the middle of final the formation, with porcelain plate 201 secure bond, tightly push down pre-buried suspension member 202 after this agglutination material bed of material knot is hard.
Embodiment three
Present embodiment is the facing plate that the fiber cement panel combines with suspension member.Its structure such as Fig. 8 show: wherein sheet surface layer 301 is fiber cement wood-based plate, length 1800mm, width 900mm, thick and 5mm; Pre-buried suspension member 302 is the connecting portion 3021 that is made of a cylinder that has bolt hole and the engineering plastics suspension member formed with the bottom 3022 that plectane that this cylinder one end extends outside constitutes, have six split around the plate and in the middle part of.The agglutination material bed of material is made of carbon cloth 304, epoxide-resin glue 305 and glue cement sand bed 303.The insulation layer 306 that on the agglutination material bed of material, bonds in addition, compound one deck aluminium sheet protection decorative layer 307 at insulation layer 306 back sides.
Concrete preparation method is as follows: the stock board that earlier the fiber cement panel is cut into engine request; stick with glue pre-buried suspension member 302 then at the sheet surface layer back side; next be coated with the thick epoxide-resin glue 305 of 1mm; affixing carbon fabric 304 is pushed down the bottom 3022 of suspension member 302 on it; next step is coated with the thick glue cement sand bed 303 that adds of 5mm again on cloth; sticking 5mm thick insulation layer 306 on glued layer, compound one deck aluminium sheet protection decorative layer 307 at insulation layer 306 back sides.
Decorative panel of the present invention is connected one of implementation as shown in Figure 9 with body of wall, and pre-buried suspension member 92 is pressed and is bonded in the middle of panel and the agglutination material bed of material, installation securing member 95, by T-slot with bolt 94 be fastened on pre-buried suspension member 92 in.With two tommyhead bolts 94, can prevent securing member 95 deflections, and improve stressing conditions; Pre-buried suspension member 92 is than the long 20mm of securing member, adjusts the space about securing member is had.

Claims (3)

1. the preparation method of a press-bonding hanging type decorative board, described facing plate comprises sheet surface layer, the bonding agglutination material bed of material that has the sheet-like web material at the sheet surface layer back side, pre-buried suspension member is pressed and is bonded in the agglutination material bed of material and can combines with exterior wall, and pre-buried suspension member was made up of with bonding bottom of the agglutination material bed of material and the connecting portion that combines with outer body of wall integrated being used for; Be characterised in that the step of described preparation method is as follows:
1) elder generation cuts into sheet surface layer the sheet material of required specification;
2) stick with glue the bottom of pre-buried suspension member then at sheet surface layer back side suitable position;
3) coat cementitious materials at the sheet surface layer back side and form the cementitious materials bottom;
4) spread the sheet-like web material then, the sheet-like web material is pushed down the bottom of pre-buried suspension member, and the connecting portion of pre-buried suspension member then exposes on the sheet-like web material;
5) again on the sheet-like web material adhesive material form the cementitious materials top layer;
6) dry solidification, make adhesive material, sheet-like web material and pre-buried suspension member be bonded as one whole and with the sheet surface layer secure bond.
2. method according to claim 1 is characterized in that, also comprises:
7) at cementitious materials top layer applying one deck insulation layer; Compound one deck protection decorative layer at the insulation layer back side.
3. method as claimed in claim 1 or 2 is characterized in that the thickness of described sheet surface layer is between 1mm-30mm, and the thickness of the agglutination material bed of material is between 1mm-10mm.
CNB2006101144439A 2006-11-10 2006-11-10 Press-bonding hanging type decorative board and its producing method Active CN100417778C (en)

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Application Number Priority Date Filing Date Title
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CN100417778C true CN100417778C (en) 2008-09-10

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