CN100412158C - White light fluorescent powder excited by blue light and its use, manufacturing process and manufacturing device - Google Patents

White light fluorescent powder excited by blue light and its use, manufacturing process and manufacturing device Download PDF

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CN100412158C
CN100412158C CNB2004100417849A CN200410041784A CN100412158C CN 100412158 C CN100412158 C CN 100412158C CN B2004100417849 A CNB2004100417849 A CN B2004100417849A CN 200410041784 A CN200410041784 A CN 200410041784A CN 100412158 C CN100412158 C CN 100412158C
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manufacturing process
fluorescent powder
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light excited
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CN1597841A (en
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王海波
戚发鑫
朱宪忠
崔燕
王苏
黄如喜
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Nanjing Tech University
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Abstract

The invention discloses white light fluorescent powder excited by blue light, and application, a manufacturing process and a device thereof. The molecular formula of the fluorescent powder is aY2O3·bGd2O3·(1.5-a-b)Re2O3·2.5Al2O3·xSiO2Wherein: re is one or more of Ce, Eu, Tm and Tb; a is more than or equal to 1.02 and less than 1.5, b is more than or equal to 0 and less than 1.5, and x is more than 0 and less than 3; the fluorescent powder can be used for manufacturing white light LEDs. The process comprises the steps of precursor solution preparation, ventilation, atomization, reaction, collection and post-treatment. The device comprises a liquid adding device, an atomization generating device, a gas supply device, a gas flow control device, a reaction furnace, a powder collecting device and a purification treatment device. The invention has simple process, high efficiency and manufactured fluorescenceThe powder has good quality and is suitable for industrial large-scale production; the manufacturing equipment has low cost and high efficiency.

Description

Blue-light excited white emitting fluorescent powder and uses thereof, manufacturing process and manufacturing installation
Technical field
The present invention relates to a kind of fluorescent material, particularly relate to a kind of blue-light excited white emitting fluorescent powder, the invention still further relates to its purposes, manufacturing process and manufacturing installation.
Background technology
Yttrium aluminum garnet Y 3Al 5O 12(being called for short YAG) has good thermal conductivity and physical strength and good physicochemical property.Be widely used as laser and luminous substrate material.Ce 3+The activated yttrium aluminium garnet YAG: the Ce excitation wavelength can absorb the blue light that GaN sends effectively near 460nm.The emission wavelength of YAG:Ce can constitute high-brightness white-light with the blue light of LED is compound about 540nm, can obtain the white light source that luminous efficiency is high and be suitable for throwing light on.The energy consumption of this class LED (photodiode) white light pipe is about 20% of a head light commonly used, is rising energy-conserving light source.The traditional synthetic method of this class material is again through ball mill pulverizing behind the employing high temperature solid state reaction, its drawback is that synthesis temperature is too high, the product particle diameter is bigger than normal and size-grade distribution is wide, be difficult to the granularity that reaches satisfied, and the utmost point is difficult to obtain monophasic cube of garnet structure.
Prepare the softening length of schooling Preparation Methods such as sol-gel method, coprecipitation method, hydrothermal method in addition of YAG fluorescent material at present both at home and abroad, though can obtain the powder of better performances, be easy to generate reunion, cost is higher, is not suitable for shortcomings such as scale operation.
Summary of the invention
The purpose of this invention is to provide between a kind of particle and to form the blue-light excited white emitting fluorescent powder that identical, particle mostly is spherical, good fluidity, powder tap density height, luminosity height, is fit to industrial mass production.
Another object of the present invention provides the purposes of above-mentioned fluorescent material.
A further object of the invention provides the manufacturing process of above-mentioned fluorescent material.
A further object of the invention provides the device of above-mentioned fluorescent material manufacturing process.
Technical scheme of the present invention be form vapor phase solvent according to atomizing droplet size relatively evenly, have large surface area to react, principle that reaction efficiency is high, design a kind of technology of gas-phase reaction manufactured fluorescent material, utilize a kind of gas-phase reaction device to synthesize blue-light excited white emitting fluorescent powder, solid sphere, narrow diameter distribution, brightness height, tap density that institute's synthetic fluorescent material is rule are big, can be applicable to white light LEDs aspects such as (photodiodes).
The objective of the invention is to realize by following measures:
A kind of blue-light excited white emitting fluorescent powder, its molecular formula can be written as:
aY 2O 3·bGd 2O 3·(1.5-a-b)Re 2O 3·2.5Al 2O 3·xSiO 2
Wherein:
Re is Ce, Eu, Tm, one or more among the Tb;
1.02≤a<1.5,0≤b<1.5,0<x<3。
Described blue-light excited white emitting fluorescent powder manufacturing process, this technology may further comprise the steps:
(1) takes by weighing by corresponding cationic stoichiometric ratio in the fluorescent material and contain corresponding cationic soluble compound dissolving and be mixed with certain density precursor solution, in the mist generating device of packing into;
(2) feed inertia or reducing gas or oxidizing gas in reactive system, the gas flow of maintenance is at 1-100L/min;
(3) start atomisation unit, precursor solution begins to be atomized into mist, crosses reaction chamber with air flow stream, and reaction generates the presoma or the finished product of fluorescent material under 500-1800 ℃ of temperature, collects;
(4) presoma or the finished product of collecting can be obtained satisfactory fluorescent material through aftertreatment.
Described manufacturing process, wherein said soluble compound are to contain in Nitrates, Sulfates, chloride-based and the organic salt thereof of Y, Gd, Al, Si, Ce, Eu, Tm, Tb element or one or more of other soluble compound.
Described manufacturing process wherein also can add certain quantity of additive in the precursor solution, and additive is a polyoxyethylene glycol, and add-on is that every ml soln adds the 0-1g additive.
Described manufacturing process, wherein in the precursor solution cationic concentration range at 0.01-4.0mol/L.
Described manufacturing process, wherein collected diameter of particle is along with the increase of the cation concn of precursor solution increases to 8.0 μ m by 0.1 μ m.
Described manufacturing process, gas wherein comprises N 2, Ar, He, Ne, CO, H 2, O 2, airborne one or more.
Described manufacturing process, wherein aftertreatment comprises: at 900-1800 ℃, calcination 0.5-5h under the reducing atmosphere also comprises and fluorescent material is washed for several times dewatered drying in deionized water or in the weak acid.
Described manufacturing process, wherein weak acid can be mineral acid or organic acid, pH value scope is at 3-7.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, this covering device comprises liquid-adding device, mist generating device, gas supply device, gas flow control device, Reaktionsofen, powder collection device, purifying processing device.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, wherein the gas supply device air outlet is being connected with the supersonic atomizer inlet mouth through behind the gas flow control device, the liquid-adding device liquid outlet is connected with the mist generating device fluid inlet, controls liquid feeding by the fluid level control device of atomisation unit inside; The outlet of atomisation unit is connected with the opening for feed of Reaktionsofen, and the discharge port of Reaktionsofen is connected with the powder collection device, and the gas that comes out from the powder collection device passes through to arrange to atmosphere behind the purifying processing device.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, wherein mist generating device can be a supersonic atomizer; Supersonic atomizer is made up of container, ultrasonic atomization wafer, PCB (printed circuit board (PCB)) Controlling System, fluid level control device.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, wherein Reaktionsofen can be a tubular react furnace; Tubular react furnace includes crystal reaction tube, cylinder bodily form burner hearth, and hearth outer wall twines the resistance heating wire, and light fire brick, insulating cotton have also been built in the outside, and temperature of reaction is between 200-1500 ℃; This tubular react furnace is many warm area controls, includes 1-40 independent heating warm area, and each warm area is furnished with a point for measuring temperature.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, wherein collection device is a kind of in folded filter paper formula collection device, filter bag type collection device, tornado collection device, the electrostatic collection device.
The device of described blue-light excited white emitting fluorescent powder manufacturing process, wherein the angle of Reaktionsofen and horizontal plane is adjustable in 0-180 °, the length 0.5-30m of Reaktionsofen.
The described blue-light excited application of white emitting fluorescent powder in LED (photodiode).
Advantage of the present invention:
The fluorescent material of the present invention's preparation can send white light under blue-light excited, be particularly useful for white light LEDs (photodiode) manufacturing; Manufacturing process adopts gas-phase reaction method technology simple, and solute is separated out at short notice, and composition is identical between the fluorescent powder grain of manufacturing, and it is spherical that particle mostly is, good fluidity, and powder tap density height, the brightness height is fit to advantages such as industrial mass production; The producing apparatus cost is low, efficient is high.
Description of drawings
Fig. 1 is that gas-phase reaction method prepares fluorescent material equipment synoptic diagram.
Embodiment
The invention will be further elaborated by following examples in conjunction with Figure of description.
Embodiment 1:
Take by weighing Y 2O 328.2404g, Gd 2O 3Become the clarification rare earth nitrate aqueous solution 8.1947g be dissolved in an amount of nitric acid, add Al (NO again 3) 39H 2O 189.4611g, H 2SiO 33.9050g, Ce (NO 3) 36H 2O2.5502g adds deionized water dilution 2000ml, and this mixing solutions is the precursor solution of reaction to be atomized, and solution is added automatic liquid feeder 1.Many warm areas tubular react furnace 6 is warming up to 1300 ℃, and temperature is by temperature control system 7 controls.Tubular react furnace includes crystal reaction tube, cylinder bodily form burner hearth, hearth outer wall twines the resistance heating wire, also build the outside light fire brick, insulating cotton, this tubular react furnace is many warm area controls, include 4 independent heating warm areas, each warm area is furnished with a point for measuring temperature, and Reaktionsofen keeps level, and the length of Reaktionsofen is 2m.Open valve 2 injects supersonic atomizer 3 to certain liquid level with precursor solution, supersonic atomizer is made up of container, ultrasonic atomization wafer, PCB Controlling System, fluid level control device, ultrasonic atomization wafer number is 10, and operating frequency is 1.7 ± 0.1MHz.With N in the gas supply device 4 2The feeding system in, make the air emptying in supersonic atomizer 3, many warm areas tubular react furnace 6, the tornado collection device 8, keep N by gas flow control device 5 2Flow at 20L/min.Open supersonic atomizer 3, precursor solution begins to be atomized into mist, and with the too much warm area tubular react furnace 6 of air communication, the fluorescent material that reaction obtains is collected by tornado collection device 8 and entered in the container 10, and residual air then purifies the back by purifying processing device 9 and discharges.Fluorescent material deionized water wash 3 times with collecting promptly obtain consisting of 1.245Y behind dewatered drying 2O 30.225Gd 2O 32.5Al 2O 30.03CeO 20.5SiO 2Finished product.With its pattern of scanning electron microscopic observation, be solid sphere, D 50Be 2 μ m, its size distribution is better than comparative example, and its brightness the results are shown in Table 1 apparently higher than comparative example.
Implement comparative example: take by weighing Y 2O 328.2404g, Al 2O 325.4928g, SiO 23.0045g, Gd 2O 38.1947g, CeO 21.0396g add an amount of solubility promoter ball milling,, and, obtain consisting of 1.245Y through dewatered drying with deionized water wash 3 times in the calcining two hours down of 1600 ℃ of reducing atmospheres 2O 30.225Gd 2O 32.5Al 2O 30.03CeO 20.5SiO 2Fluorescent material.
Each material purity is: Y 2O 3: 99.56%; Gd 2O 3: 99.54%; Al (NO 3) 39H 2O>99%; Ce (NO3) 36H 2O:CeO 2: 40.5%; Al 2O 3: 99.99%; SiO 2:: 99.99%.
Table 1 gas-phase reaction method and solid reaction process synthetic product are relatively
(1.245Y 2O 3·0.225Gd 2O 3·2.5Al 2O 3·0.03CeO 2·0.5SiO 2)
Classification Solid phase method is synthetic Vapor phase process is synthetic
Relative brightness (%) 100 124
Emission main peak (nm) 541 538
Size distribution Wide Narrow
Pattern Irregular Solid sphere
Dispersed Reunite and lump, need ball milling Be uniformly dispersed
Embodiment 2
Take by weighing Y 2O 3231.3673g, Gd 2O 3Become the clarification rare earth nitrate aqueous solution 163.8944g be dissolved in an amount of nitric acid, add Al (NO again 3) 39H 2O 1894.6110g, H 2SiO 339.0500g, Ce (NO 3) 36H 2O25.5020g adds deionized water dilution 5000ml, and this mixing solutions is the precursor solution of reaction to be atomized, and solution is added automatic liquid feeder 1.Many warm areas tubular react furnace 6 is warming up to 800 ℃, and temperature is by temperature control system 7 controls.Tubular react furnace includes crystal reaction tube, cylinder bodily form burner hearth, hearth outer wall twines the resistance heating wire, also build the outside light fire brick, insulating cotton, this tubular react furnace is many warm area controls, include 10 independent heating warm areas, each warm area is furnished with a point for measuring temperature, and the angle of Reaktionsofen and horizontal plane is 15 °, and the length of Reaktionsofen is 5m.Open valve 2 injects supersonic atomizer 3 to certain liquid level with precursor solution, supersonic atomizer is made up of container, ultrasonic atomization wafer, PCB Controlling System, fluid level control device, ultrasonic atomization wafer number is 30, and operating frequency is 1.7 ± 0.1MHz.In the feeding system with He in the gas supply device 4, make the air emptying in supersonic atomizer 3, many warm areas tubular react furnace 6, the filter bag collection device 8, keep N by gas flow control device 5 2Flow at 70L/min.Open supersonic atomizer 3, precursor solution begins to be atomized into mist, and with the too much warm area tubular react furnace 6 of air communication, the fluorescent material that reaction obtains is collected by filter bag collection device 8 and entered in the container 10, and residual air then purifies the back by purifying processing device 9 and discharges.With the fluorescent material collected calcination 1h under 1500 ℃, reducing atmosphere, be washing 2 times in rare nitric acid of 3 in the pH value, again with deionized water wash once, dewatered drying promptly gets and consists of 1.02Y 2O 30.45Gd 2O 32.5Al 2O 30.03CeO 20.5SiO 2Finished product.With its pattern of scanning electron microscopic observation, be solid sphere, D 50Be 5 μ m, its size distribution is better than comparative example, and its brightness the results are shown in Table 2 apparently higher than comparative example.
Implement comparative example: take by weighing Y 2O 3231.3673g, Al 2O 3254.9280g, SiO 230.0450g, Gd 2O 3163.8944g, CeO 210.396g add an amount of solubility promoter ball milling, in the calcining two hours down of 1600 ℃ of reducing atmospheres, in being rare nitric acid of 3, pH value washs 2 times, more once, obtain consisting of 1.02Y through dewatered drying with deionized water wash 2O 30.45Gd 2O 32.5Al 2O 30.03CeO 20.5SiO 2Fluorescent material.
Each material purity is: Y 2O 3: 99.56%; Gd 2O 3: 99.54%; Al (NO 3) 39H 2O>99%; Ce (NO3) 36H 2O:CeO 2: 40.5%; Al 2O 3: 99.99%; SiO 2:: 99.99%.
Table 2 gas-phase reaction method and solid reaction process synthetic product are relatively
(1.02Y 2O 3·0.45Gd 2O 3·2.5Al 2O 3·0.03CeO 2·0.5SiO 2)
Classification Solid phase method is synthetic Vapor phase process is synthetic
Relative brightness (%) 100 129
Emission main peak (nm) 551 557
Size distribution Wide Narrow
Pattern Irregular Solid sphere
Dispersed Reunite and lump, need ball milling Be uniformly dispersed

Claims (14)

1. blue-light excited white emitting fluorescent powder, its molecular formula can be written as:
aY 2O 3·bGd 2O 3·(1.5-a-b)Re 2O 3·2.5Al 2O 3·xSiO 2
Wherein:
Re is Ce, Eu, Tm, one or more among the Tb;
1.02≤a<1.5,0≤b<1.5,0<x<3。
2. blue-light excited white emitting fluorescent powder manufacturing process as claimed in claim 1, this technology may further comprise the steps:
(1) takes by weighing by corresponding cationic stoichiometric ratio in the fluorescent material and contain corresponding cationic soluble compound dissolving and be mixed with certain density precursor solution, in the mist generating device of packing into;
(2) feed inertia or reducing gas or oxidizing gas in reactive system, the gas flow of maintenance is at 1-100L/min;
(3) start atomisation unit, precursor solution begins to be atomized into mist, crosses reaction chamber with air flow stream, and reaction generates the presoma or the finished product of fluorescent material under 500-1800 ℃ of temperature, collects;
(4) presoma or the finished product of collecting can be obtained satisfactory fluorescent material through aftertreatment.
3. manufacturing process according to claim 2 is characterized in that described compound is to contain in Nitrates, Sulfates, chloride-based and the organic salt thereof of Y, Gd, Al, Si, Ce, Eu, Tm, Tb element one or more.
4. manufacturing process according to claim 2 is characterized in that also can adding certain quantity of additive in the precursor solution, and additive is a polyoxyethylene glycol, and add-on is that every ml soln adds the 0-1g additive.
5. manufacturing process according to claim 2 is characterized in that cationic concentration range is at 0.01-4.0mol/L in the precursor solution.
6. manufacturing process according to claim 2 is characterized in that collected diameter of particle is along with the increase of the cation concn of precursor solution increases to 8.0 μ m by 0.1 μ m.
7. manufacturing process according to claim 2 is characterized in that described gas comprises N 2, Ar, He, Ne, CO, H 2, O 2, airborne one or more.
8. manufacturing process according to claim 2, it is characterized in that described aftertreatment comprises: at 900-1800 ℃, calcination 0.5-5h under the reducing atmosphere, also comprise fluorescent material is washed in deionized water or in the weak acid for several times, weak acid can be mineral acid or organic acid, pH value scope is at 3-7, dewatered drying.
9. the device of the described blue-light excited white emitting fluorescent powder manufacturing process of claim 2 is characterized in that this covering device comprises liquid-adding device, mist generating device, gas supply device, gas flow control device, Reaktionsofen, powder collection device, purifying processing device; Wherein the gas supply device air outlet is being connected with the supersonic atomizer inlet mouth through behind the gas flow control device, and the liquid-adding device liquid outlet is connected with the mist generating device fluid inlet, controls liquid feeding by the fluid level control device of atomisation unit inside; The outlet of atomisation unit is connected with the opening for feed of Reaktionsofen, and the discharge port of Reaktionsofen is connected with the powder collection device, and the gas that comes out from the powder collection device passes through to arrange to atmosphere behind the purifying processing device.
10. the device of blue-light excited white emitting fluorescent powder manufacturing process according to claim 9 is characterized in that described mist generating device can be a supersonic atomizer; Supersonic atomizer is made up of container, ultrasonic atomization wafer, plated circuit Controlling System, fluid level control device.
11. the device of blue-light excited white emitting fluorescent powder manufacturing process according to claim 9 is characterized in that described Reaktionsofen can be a tubular react furnace; Tubular react furnace includes crystal reaction tube, cylinder bodily form burner hearth, and hearth outer wall twines the resistance heating wire, and light fire brick, insulating cotton have also been built in the outside, and temperature of reaction is between 200-1800 ℃; This tubular react furnace is many warm area controls, includes 1-40 independent heating warm area, and each warm area is furnished with a point for measuring temperature.
12. the device of blue-light excited white emitting fluorescent powder manufacturing process according to claim 9 is characterized in that described collection device is a kind of in folded filter paper formula collection device, filter bag type collection device, tornado collection device, the electrostatic collection device.
13. the device according to claim 9 or 11 described blue-light excited white emitting fluorescent powder manufacturing process is characterized in that the angle of described Reaktionsofen and horizontal plane is adjustable in 0-180 °, the length 0.5-30m of Reaktionsofen.
14. the described blue-light excited application of white emitting fluorescent powder in LED of claim 1.
CNB2004100417849A 2004-08-25 2004-08-25 White light fluorescent powder excited by blue light and its use, manufacturing process and manufacturing device Expired - Fee Related CN100412158C (en)

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CN1312252C (en) * 2005-11-28 2007-04-25 广州有色金属研究院 Method and apparatus for preparing PDP fluorescent material
KR100939936B1 (en) * 2006-06-21 2010-02-04 대주전자재료 주식회사 Thullium Containing Fluorescent Substance For White Light Emitting Diode And Manufacturing Method Thereof
CN101210181B (en) * 2006-12-29 2010-05-19 财团法人工业技术研究院 Fluorescent material, white light luminescent device and false proof coating
CN101126024B (en) * 2007-09-07 2010-06-09 江苏博睿光电有限公司 Fluorescent powder for white light emitting diode and preparation method thereof
CN101705095B (en) * 2009-09-21 2011-08-10 四川新力光源有限公司 Yellow light afterglow material and preparation method thereof as well as LED illuminating device using same
CN103217016B (en) * 2013-04-09 2015-10-07 南京信息职业技术学院 Inorganic powder material synthesizer

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