CN100408258C - Integral screw blade winding and pressing formation apparatus and process - Google Patents
Integral screw blade winding and pressing formation apparatus and process Download PDFInfo
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- CN100408258C CN100408258C CNB2004100412027A CN200410041202A CN100408258C CN 100408258 C CN100408258 C CN 100408258C CN B2004100412027 A CNB2004100412027 A CN B2004100412027A CN 200410041202 A CN200410041202 A CN 200410041202A CN 100408258 C CN100408258 C CN 100408258C
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Abstract
The present invention relates to an integral spiral blade winding and pressing forming device and technology. The special device is provided with a device body, and a power part, a driving part, a control part, a main shaft and a guide rail are arranged on the device body. A carriage is arranged on the guide rail; the power part drives the power through the driving part to drive the main shaft to rotate by the control of the control part; a fixing spiral mold and a movable spiral mold are arranged in the device body and are connected through a screw rod. The processing technological process comprises the following steps: a. baiting; b. shearing corners and bending; c. loading and clamping a workpiece; d. rolling, pressing and forming; e. disassembling the workpiece; and f. finishing and forming. The present invention has the advantages of advanced technology, novel and reasonable structural design, raw material saving,; moreover, the manufactured integral spiral blade has the advantages of smooth and clean surface, good mechanical performance, capability of mass production and high productive efficiency.
Description
Technical field
The present invention relates to a kind of former of the bit blades that is used to hole, especially a kind of one-piece auger blade molding equipment.
Background technology
Helical blade can be used as mine drilling well boring and mass transport blade.Common helical blade is the segmentation Welding Structure, is welded by the multistage blade in the longitudinal direction, takes raw material.Can there be the many places weld seam in such structure at blade surface, thereby influenced the fineness of blade surface, and blade carried out multistage when welding, also can influence the integral installation precision of blade, the rigidity of blade integral and intensity also can reduce, and this blade is difficult to be competent to being used for high strength required precision workplaces such as mine drilling well, moreover, because this blade adopts the segmentation welding, production efficiency is low, is difficult to form produce in enormous quantities.
Summary of the invention
In order to overcome many deficiencies that existing helical blade adopts the segmentation welding to be brought, the invention provides a kind of one-piece auger blade molding equipment, whole helical blade can be produced by this production equipment special, mine drilling well boring and mass transport blade can be used as.
Basic ideas of the present invention are: according to the bolt and nut principle that is connected, forming similar bolt and nut by special mould is connected, processing work is inserted in gap between two flanks of cooperation place, utilizes bolt and nut with two flanks of workpiece contact the extruding force of workpiece to be rolled up pressure when rotating relatively and forms and the consistent helical blade of flank shape.
The technical solution adopted for the present invention to solve the technical problems is: a kind of one-piece auger blade molding equipment, has lathe bed, lathe bed is provided with power section, running part, control section, main shaft and guide rail, guide rail is provided with planker, power section is with the transmission of power by running part, control by control section, the drive main shaft rotates, on main shaft, be fixedly connected with fixedly spiral mould, planker is provided with the mould installing sleeve, be provided with movable spiral mould in the mould installing sleeve, the mould installing sleeve is provided with spacing card article, and movable spiral mould is provided with spacing preiection.
Further: described fixedly spiral mould is connected with movable spiral mould double-screw bolt.
For making workpiece can steadily enter fixedly spiral mould and gap, movable spiral mould junction, more further: described planker is provided with support roller and regulates roller.
Specifically: described power section is a buncher, and described running part is a reductor, and buncher is coaxial with reductor.
A kind of one-piece auger blade molding technology is characterized in that in having following technological process:
A, blanking: choose the sheet material that meets the material requirement, press the width of blade and the length blanking of expansion, blanking length is slightly larger than the length after the moulding;
B, shear angle bending:, and carry out bending with workpiece one termination portion front bevel angle;
C, clamping workpiece: the work end that will carry out the shear angle bending is fixed in fixedly spiral mould one end near movable spiral mould with fastening bolt, and workpiece one is sidelong in the stopper slot that places support roller, adjusts the inclination angle that workpiece stretches into mould by regulating roller;
D, molding: starter motor, regulate control section, being maintained fixed the spiral mould rotating speed is 2～5 rev/mins, workpiece is rolled up with movable spiral mould junction at fixing spiral mould and is pressed into and the spiral-shaped consistent workpiece of mould;
E, dismounting workpiece: disable motor, unclamp the fixedly fastening bolt of spiral mould front end, the reversing motor, being maintained fixed the spiral mould rotating speed is 5～8 rev/mins, when fixedly spiral mould withdraws from movable spiral mould fully, takes off workpiece;
F, finishing moulding: with the length according to the rules of the workpiece after the moulding, cut away redundance end to end, the one-piece auger blade.
Technology advanced person of the present invention, structural design is new reasonable, saves raw material, and the one-piece auger blade surface of making is bright and clean, and mechanical performance is excellent, can produce the production efficiency height in enormous quantities.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the blanking figure of one-piece auger blade of the present invention.
Fig. 4 is the manuscript behind the one-piece auger blade blanking.
Fig. 5 is the schematic diagram of one-piece auger blade.
Among the figure: 1. lathe bed 2. power sections 3. running parts 4. control sections 5. main shafts 6. guide rails 7. fixedly movable spiral mould 11. spacing card article 12. spacing preiections 13. support rollers 14. of spiral mould 8. plankers 9. mould installing sleeves 10. regulate rollers
The specific embodiment
A kind of one-piece auger blade molding equipment as shown in Figure 1 and Figure 2, has lathe bed 1, lathe bed 1 is provided with power section 2, running part 3, control section 4, main shaft 5 and guide rail 6, power section 2 adopts buncher to drive, running part 3 adopts reductor, the buncher output shaft is directly linked to each other with the power shaft of reductor, make running more steady like this.Mould is made up of fixed and movable spiral mould 10 two parts, its fixed form is: fixedly spiral mould 7 adopts bolt to fixedly connected with the disk on the main shaft 5, make like this act on main shaft and fixedly the power between spiral mould 7 contact-making surfaces more disperse, connect more firm; Movable spiral mould 10 is installed in the mould installing sleeve 9, mould installing sleeve 9 is installed on the planker 8 of guide rail 6, mould installing sleeve 9 qualification activity spiral moulds 10 are done axially-movable, in order to limit its circumferential rotation, and can there be certain adjustment space, so that an installation site is preferably arranged when workpiece is installed, be provided with spacing card article 11 at mould installing sleeve 9, movable spiral mould 10 stretches out the outer mould of mould installing sleeve and is provided with spacing preiection 12, so both having guaranteed has certain adjustment space, has also carried out spacing to movable spiral mould 10 circumferential movement simultaneously.The frock clamp that is used for holding workpiece, its critical piece is support roller 13 and regulates roller 14, support roller 13 is provided with and the corresponding stopper slot of thickness of workpiece, play supporting to workpiece, and guarantee that workpiece is along the charging of stopper slot direction, regulating roller 14 mainly is the adjustment at inclination angle when being used for the workpiece charging, by regulating roller 14, guarantee workpiece workpiece planarization and the applying of mould helicoid when charging, reduced the charging resistance as far as possible, support roller 13 and adjusting roller 14 are installed on the planker 8, with planker 8 motions.
The concrete molding technological process of one-piece auger blade is:
One, blanking: as shown in Figure 3, choose satisfactory workpiece, carry out blanking according to the width of blade with length of run, blanking length must be greater than the length of run after the moulding.
Two, shear angle bending: the oblique angle is cut by one termination portion with workpiece, and carries out bending, and as shown in Figure 4, it is in order to reduce blade stressed at original shaping, to help moulding that head is cut the oblique angle, and bending is clamping for workpiece before the moulding;
Three, clamping workpiece: the work end that will carry out the shear angle bending is fixed in fixedly spiral mould 7 one ends of close movable spiral mould 10 with fastening bolt, and workpiece one is sidelong in the stopper slot that places support roller 13, adjust the inclination angle that workpiece stretch into mould by regulating roller 14;
Four, molding: starter motor, regulate control section 4, being maintained fixed spiral mould 7 rotating speeds is 2～5 rev/mins, workpiece is rolled up with movable spiral mould 10 junctions at fixing spiral mould 7 and is pressed into and the spiral-shaped consistent workpiece of mould;
Five, dismounting workpiece: disable motor, unclamp the fixedly fastening bolt of spiral mould 7 front ends, reverse motor, being maintained fixed spiral mould 7 rotating speeds is 5～8 rev/mins, when fixing spiral mould 7 withdraws from movable spiral mould 10 fully, takes off workpiece;
Six, finishing moulding: with the length according to the rules of the workpiece after the moulding, cut away redundance end to end, the one-piece auger blade.
Claims (4)
1. one-piece auger blade molding equipment, has lathe bed (1), lathe bed (1) is provided with power section (2), running part (3), control section (4), main shaft (5) and guide rail (6), guide rail (6) is provided with planker (8), power section (2) is with the transmission of power by running part (3), control by control section (4), driving main shaft (5) rotates, it is characterized in that: on main shaft (5), be fixedly connected with fixedly spiral mould (7), planker (8) is provided with mould installing sleeve (9), be provided with movable spiral mould (10) in the mould installing sleeve (9), mould installing sleeve (9) is provided with spacing card article (11), and movable spiral mould (10) is provided with spacing preiection (12).
2. one-piece auger blade molding equipment according to claim 1 is characterized in that: described fixedly spiral mould (7) is connected with movable spiral mould (10) double-screw bolt.
3. one-piece auger blade molding equipment according to claim 1 is characterized in that: described planker (8) is provided with support roller (13) and regulates roller (14).
4. one-piece auger blade molding equipment according to claim 1 is characterized in that: described power section (2) is a buncher, and described running part (3) is a reductor, and buncher is coaxial with reductor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100412027A CN100408258C (en) | 2004-06-04 | 2004-06-04 | Integral screw blade winding and pressing formation apparatus and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100412027A CN100408258C (en) | 2004-06-04 | 2004-06-04 | Integral screw blade winding and pressing formation apparatus and process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1706571A CN1706571A (en) | 2005-12-14 |
| CN100408258C true CN100408258C (en) | 2008-08-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100412027A Expired - Fee Related CN100408258C (en) | 2004-06-04 | 2004-06-04 | Integral screw blade winding and pressing formation apparatus and process |
Country Status (1)
| Country | Link |
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| CN (1) | CN100408258C (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521667B (en) * | 2013-09-22 | 2015-05-20 | 桂林新艺制冷设备有限责任公司 | Rotating rolling device for helical baffle |
| CN104085654B (en) * | 2014-07-16 | 2017-04-19 | 黑龙江辉桐农业机械制造有限公司 | Auger blade |
| CN107931385A (en) * | 2017-12-22 | 2018-04-20 | 新乡市振英机械设备有限公司 | A kind of making frock of Shaftless spiral blade |
| CN111889978B (en) * | 2020-08-03 | 2022-02-25 | 郑州九冶三维化工机械有限公司 | Manufacturing method of spiral supporting plate of large vertical mill |
| CN112846678A (en) * | 2021-01-05 | 2021-05-28 | 北京动力机械研究所 | Spiral adapter and preparation method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2276141A1 (en) * | 1974-06-26 | 1976-01-23 | Mas Expl Ateliers Fernand | Machine for the auto mfr. of endless screws from thin laminate - obtains the cyclic introduction of glue between successively placed blades |
| SU632452A2 (en) * | 1977-06-01 | 1978-11-15 | Полтавский Проектно-Конструкторский Технологический Институт | Conveyer screw coiling apparatus |
| JPS60128173A (en) * | 1983-12-14 | 1985-07-09 | Shoichi Yasuoka | Method of continuously producing screw blade |
| CN2139486Y (en) * | 1992-05-30 | 1993-08-04 | 山西省机械设计院 | Spiral vane forming machine |
| CN1119135A (en) * | 1994-09-23 | 1996-03-27 | 黑龙江省宾西水泥厂 | Method for manufacturing screw blades and stretching machine for screw blades |
| US6443040B1 (en) * | 1997-12-23 | 2002-09-03 | Wam S.P.A. | Process for manufacturing screws and a device for actuating the process |
| CN1483649A (en) * | 2003-08-04 | 2004-03-24 | 李志祥 | Integral screw propeller formation technology and special eguipment thereof |
| CN2700018Y (en) * | 2004-06-04 | 2005-05-18 | 朱天文 | Reel pressing former for integral helical blade |
-
2004
- 2004-06-04 CN CNB2004100412027A patent/CN100408258C/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2276141A1 (en) * | 1974-06-26 | 1976-01-23 | Mas Expl Ateliers Fernand | Machine for the auto mfr. of endless screws from thin laminate - obtains the cyclic introduction of glue between successively placed blades |
| SU632452A2 (en) * | 1977-06-01 | 1978-11-15 | Полтавский Проектно-Конструкторский Технологический Институт | Conveyer screw coiling apparatus |
| JPS60128173A (en) * | 1983-12-14 | 1985-07-09 | Shoichi Yasuoka | Method of continuously producing screw blade |
| CN2139486Y (en) * | 1992-05-30 | 1993-08-04 | 山西省机械设计院 | Spiral vane forming machine |
| CN1119135A (en) * | 1994-09-23 | 1996-03-27 | 黑龙江省宾西水泥厂 | Method for manufacturing screw blades and stretching machine for screw blades |
| US6443040B1 (en) * | 1997-12-23 | 2002-09-03 | Wam S.P.A. | Process for manufacturing screws and a device for actuating the process |
| CN1483649A (en) * | 2003-08-04 | 2004-03-24 | 李志祥 | Integral screw propeller formation technology and special eguipment thereof |
| CN2700018Y (en) * | 2004-06-04 | 2005-05-18 | 朱天文 | Reel pressing former for integral helical blade |
Non-Patent Citations (4)
| Title |
|---|
| 一种简便高效的螺旋叶片成形模具. 高立义.农村机械化，第6期. 2000 |
| 一种简便高效的螺旋叶片成形模具. 高立义.农村机械化，第6期. 2000 * |
| 整体冷拉螺旋输送机叶片工艺的探讨. 李永祥.郑州粮食学院学报，第16卷第4期. 1995 |
| 整体冷拉螺旋输送机叶片工艺的探讨. 李永祥.郑州粮食学院学报，第16卷第4期. 1995 * |
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| Publication number | Publication date |
|---|---|
| CN1706571A (en) | 2005-12-14 |
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Granted publication date: 20080806 Termination date: 20100604 |