CN1483649A - Integral screw propeller formation technology and special eguipment thereof - Google Patents
Integral screw propeller formation technology and special eguipment thereof Download PDFInfo
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- CN1483649A CN1483649A CNA031322166A CN03132216A CN1483649A CN 1483649 A CN1483649 A CN 1483649A CN A031322166 A CNA031322166 A CN A031322166A CN 03132216 A CN03132216 A CN 03132216A CN 1483649 A CN1483649 A CN 1483649A
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- planker
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Abstract
The present invention relates to a forming process of integrated helical blade for helically blades screw conveyer and its special-purpose equipment. Said forming process includes the following steps: a) blanking; b). shearing oblique angle in its head portion and drilling; c). holding and operating; d). removing the workpiece, inserting the formed workpiece into the groove of gripping device, loosening fastening bolt of movable gripper and backward withdrawing the workpiece and movable gripper together; and e) according to the defined length cutting excess portion so as to obtain qualified helical blade. Its special-purpose equipment includes machine tool body, on the machine tool body the power portion, transmission portion, control portion, main shaft, screw-rod and tail frame portion are mounted.
Description
Affiliated technical field
The present invention relates to a kind of processing and preparing technology and specialized equipment thereof of engineering goods, especially a kind of forming process of one-piece auger conveying blade and specialized equipment thereof.
Background technology
Spiral conveying blade can be used as the transfer unit in the equipment such as carrying grain, cement, fertilizer, also can be used for making the drilling rod of holing on earth of all size.Helicallobe commonly used is the segmentation welded structure,, length direction is welded by multistage.There is weld seam in such structure at blade surface, increased and object between friction, influenced the conveying effect, and welding the time can produce bulk deformation, also can exert an influence for whole rigidity and intensity, another is difficult to form large batch of production exactly, and production efficiency is low.Just can address the above problem well with the disposable one-piece auger blade of making of monoblock steel plate.
Summary of the invention
In order to overcome the deficiency of existing spiral conveying blade, the invention provides a kind of one-piece auger conveying blade forming process and specialized equipment thereof, can produce the one-piece auger conveying blade.
The technical solution adopted for the present invention to solve the technical problems is: a kind of one-piece auger conveying blade forming process has following technological process:
The sheet material that meets the material requirement is chosen in a, blanking, presses the width of blade and the length blanking of expansion, and blanking length is slightly larger than the length after the moulding;
Behind b, the blanking, head is cut oblique angle, boring;
The running of c, clamping is clamped in above-mentioned workpiece raw material on the frock clamp on the specialized equipment, adjusts the each several part position, starts running then;
D, dismounting workpiece, the workpiece after the moulding is embedded in the groove of frock clamp, and the binding bolt of floating holder is unclamped, and withdraws from getting final product backward together with workpiece;
E, with the length according to the rules of the workpiece after the moulding, slice off redundance end to end, promptly become up-to-standard helicallobe.
A kind of one-piece auger conveying blade moulding specialized equipment, has lathe bed, lathe bed is provided with power pack section, running part, control part, main shaft, screw mandrel and tailstock part, power pack section is with the transmission of power by running part, control by control part, drive the rotation of main shaft and screw mandrel, main shaft is provided with forming core shaft, mandrel is provided with fixedly spiral mould and movable spiral mould, fixedly have on spiral mould and the movable spiral mould and the corresponding spiral groove of workpiece, track is set on the lathe bed, track is provided with planker, planker is connected with wire rod thread, and planker is provided with support roller.
Further: described fixedly spiral mould is connected with movable spiral mould double-screw bolt.
For making workpiece steadily moulding in the spiral groove of fixedly spiral mould and movable spiral mould, more further: described planker is provided with spacing roller.
The invention has the beneficial effects as follows, technology advanced person, structure design is new reasonable, and the one-piece auger blade surface of making is bright and clean, and rigidity and intensity are better, can produce the production efficiency height in enormous quantities.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the blanking figure of one-piece auger blade of the present invention.
Fig. 4 is the working chart behind the one-piece auger blade blanking.
Fig. 5 is the scheme drawing of one-piece auger blade.
1. lathe beds among the figure, 2. power pack section, 3. running part, 4. control part, 5. main shaft, 6. screw mandrel, 7. tailstock part, 8. mandrel, 9. fixing spiral mould, 10. movable spiral mould, 11. spiral grooves, 12. plankers, 13. support rollers, 14. spacing rollers.
The specific embodiment
One-piece auger conveying blade forming process has following technological process:
One, blanking as shown in Figure 3, is chosen the sheet material that meets the material requirement, presses the width of blade and the length blanking of expansion, and blanking length must be greater than the length after the moulding.
Two, behind the blanking, as shown in Figure 4, head is cut oblique angle, boring, and head boring is for the clamping before the moulding, and it is in order to reduce the stressed of blade original shaping, to help moulding that head is cut the oblique angle.
Three, clamping running is clamped in above-mentioned workpiece raw material on the frock clamp on the specialized equipment, adjusts the each several part position, selects the change gear of the screw pitch consistent with workpiece, and low speed is machined then.Treat working properly after, raising speed of production slowly is to improve productive output.
Four, dismounting workpiece, workpiece after the moulding is embedded in the groove of frock clamp, thus after finishing, forming work needs workpiece is drawn off from anchor clamps, because frock clamp is made up of stationary fixture and floating holder, so, withdraw from getting final product backward together with workpiece as long as the binding bolt of floating holder is unclamped.
Five, with the length according to the rules of the workpiece after the moulding, slice off redundance end to end, promptly become up-to-standard helicallobe.
A kind of one-piece auger conveying blade make-up machine shown in Figure 2 as Fig. 1, has lathe bed 1, lathe bed 1 is provided with power pack section 2, running part 3, control part 4, main shaft 5, screw mandrel 6 and tailstock part 7, power pack section 2 is with the transmission of power by running part 3, by control part 4 controls, driving main shaft 5 rotates with screw mandrel 6, main shaft 5 is provided with forming core shaft 8, mandrel 8 is provided with fixedly spiral mould 9 and movable spiral mould 10, fixedly spiral mould 9 is connected with movable spiral mould 10 double-screw bolts, fixedly have on spiral mould 9 and the movable spiral mould 10 and the corresponding spiral groove 11 of workpiece, on the lathe bed 1 track is set, be provided with planker 12 in the track, planker 12 is threaded with screw mandrel 6, and planker 12 is provided with support roller 13 and spacing roller 14.
The lathe bed of make-up machine is a welded structure, fine limit work forms after de-stress is handled, guarantee the structural stability of lathe bed, also guaranteed operating accuracy, can the same chuck for installing on the main shaft with general machine tool, simultaneously frock clamp can be installed, particularly, be have one with the forming core shaft of the corresponding spiral groove of product, screw mandrel is installed on the lathe bed, screw mandrel is provided with planker, positive and negative rotation by screw mandrel, move back and forth before and after driving planker, the lathe bed head is provided with gear case, can be according to the pitch of product adjusting gear easily, to change the coupling of spindle speed and screw mandrel planker kinematic velocity, thereby adapt to the helicallobe production of different pitches, tailstock structure and universal machine tools are basic identical, just can be promoted to move forward and backward by cylinder, during work, move forward to control position, withstand mandrel work, during dismounting workpiece (or maintenance), can after move and the position of deactivating, main motor transmission part is the power importation, it drives motion of main shaft by buncher after by retarder, then, passes through gear transmission, the motion of drive screw mandrel, main motor speed scalable, to adapt to the needs of variety classes Workpiece shaping, electrical control division is divided into conventional relay control, major control is opened, stop, and the rapid movement of the screw mandrel planker of the rotating speed adjustment of main shaft and cooperation air operated control.
Frock clamp, particularly, be have one with the forming core shaft of the corresponding spiral groove of product, by be welded on the mandrel fixedly spiral mould and on mandrel the moveable spiral mould form, form certain clearance between two groups of moulds, with fixation workpiece, impel workpiece in plug helix around mandrel and moulding with the rotation of main shaft, movable spiral mould is when work, be fixed on the mandrel by double-screw bolt, form integral body with fixing spiral mould, workpiece unclamps bolt rotation activity spiral mould after moulding be detachable workpiece.The support roller parts are installed on the planker, and during work, workpiece leans against on the support roller, press the same moved further of workpiece pitch with the motion of planker, and the adjustable positions of support roller is whole, to obtain best molding effect.
Claims (4)
1. one-piece auger conveying blade forming process is characterized in that having following technological process:
The sheet material that meets the material requirement is chosen in a, blanking, presses the width of blade and the length blanking of expansion, and blanking length is slightly larger than the length after the moulding;
Behind b, the blanking, head is cut oblique angle, boring;
The running of c, clamping is clamped in above-mentioned workpiece raw material on the frock clamp on the specialized equipment, adjusts the each several part position, starts running then;
D, dismounting workpiece, the workpiece after the moulding is embedded in the groove of frock clamp, and the binding bolt of floating holder is unclamped, and withdraws from getting final product backward together with workpiece;
E, with the length according to the rules of the workpiece after the moulding, slice off redundance end to end, promptly become up-to-standard helicallobe.
2. one-piece auger conveying blade moulding specialized equipment, has lathe bed (1), lathe bed (1) is provided with power pack section (2), running part (3), control part (4), main shaft (5), screw mandrel (6) and tailstock part (7), power pack section (2) is with the transmission of power by running part (3), control by control part (4), driving main shaft (5) rotates with screw mandrel (6), it is characterized in that: main shaft (5) is provided with forming core shaft (8), mandrel (8) is provided with fixedly spiral mould (9) and movable spiral mould (10), fixedly have and the corresponding spiral groove of workpiece (11) on spiral mould (9) and the movable spiral mould (10), lathe bed is provided with track on (1), be provided with planker (12) in the track, planker (12) is threaded with screw mandrel (6), and planker (12) is provided with support roller (13).
3. one-piece auger conveying blade make-up machine according to claim 2 is characterized in that: described fixedly spiral mould (9) is connected with movable spiral mould (10) double-screw bolt.
4. one-piece auger conveying blade make-up machine according to claim 2 is characterized in that: described planker (12) is provided with spacing roller (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03132216 CN1278914C (en) | 2003-08-04 | 2003-08-04 | Integral screw propeller formation technology and special eguipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03132216 CN1278914C (en) | 2003-08-04 | 2003-08-04 | Integral screw propeller formation technology and special eguipment thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1483649A true CN1483649A (en) | 2004-03-24 |
| CN1278914C CN1278914C (en) | 2006-10-11 |
Family
ID=34154045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03132216 Expired - Fee Related CN1278914C (en) | 2003-08-04 | 2003-08-04 | Integral screw propeller formation technology and special eguipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1278914C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100408258C (en) * | 2004-06-04 | 2008-08-06 | 朱天文 | Integral screw blade winding and pressing formation apparatus and process |
| CN101941147A (en) * | 2010-08-31 | 2011-01-12 | 溧阳市正翔精密机械有限公司 | Auxiliary device for installation of helical blade |
| CN102632372A (en) * | 2012-04-20 | 2012-08-15 | 江苏华谊管件有限公司 | Process for forming helical transmission device and die for processing same |
| CN103157736A (en) * | 2013-03-19 | 2013-06-19 | 镇江宇诚机械有限公司 | Screw blade meshing forming method and forming device |
| CN103464984A (en) * | 2013-09-18 | 2013-12-25 | 江苏省水利机械制造有限公司 | Thick steel plate spiral sheet forming processing tooling with precise positioning holes and processing method of processing tooling |
| CN104708677A (en) * | 2015-02-15 | 2015-06-17 | 成都梓楠家具有限公司 | Automatic drilling device and processing method of bevel edge plate |
-
2003
- 2003-08-04 CN CN 03132216 patent/CN1278914C/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100408258C (en) * | 2004-06-04 | 2008-08-06 | 朱天文 | Integral screw blade winding and pressing formation apparatus and process |
| CN101941147A (en) * | 2010-08-31 | 2011-01-12 | 溧阳市正翔精密机械有限公司 | Auxiliary device for installation of helical blade |
| CN102632372A (en) * | 2012-04-20 | 2012-08-15 | 江苏华谊管件有限公司 | Process for forming helical transmission device and die for processing same |
| CN103157736A (en) * | 2013-03-19 | 2013-06-19 | 镇江宇诚机械有限公司 | Screw blade meshing forming method and forming device |
| CN103157736B (en) * | 2013-03-19 | 2015-07-08 | 镇江宇诚机械有限公司 | Screw blade meshing forming method and forming device |
| CN103464984A (en) * | 2013-09-18 | 2013-12-25 | 江苏省水利机械制造有限公司 | Thick steel plate spiral sheet forming processing tooling with precise positioning holes and processing method of processing tooling |
| CN103464984B (en) * | 2013-09-18 | 2016-08-10 | 江苏省水利机械制造有限公司 | Band is accurately positioned steel plate flight processing and forming frock and the processing method in hole |
| CN104708677A (en) * | 2015-02-15 | 2015-06-17 | 成都梓楠家具有限公司 | Automatic drilling device and processing method of bevel edge plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1278914C (en) | 2006-10-11 |
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Granted publication date: 20061011 |