CN100404141C - Atomizer structure - Google Patents

Atomizer structure Download PDF

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Publication number
CN100404141C
CN100404141C CNB2005100938075A CN200510093807A CN100404141C CN 100404141 C CN100404141 C CN 100404141C CN B2005100938075 A CNB2005100938075 A CN B2005100938075A CN 200510093807 A CN200510093807 A CN 200510093807A CN 100404141 C CN100404141 C CN 100404141C
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China
Prior art keywords
vibrations element
auxiliary
atomizer structure
spray nozzle
vibrations
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CN1923377A (en
Inventor
沈圣智
王郁仁
吴泰锋
程荣胜
邓吉雄
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Industrial Technology Research Institute ITRI
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Industrial Technology Research Institute ITRI
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Abstract

The invention relates to an atomizer which comprises a frame with liquid storage room, a water inlet and a water outlet; a support on the frame; a vibrator on the support; an auxiliary vibrator protruded on the support; an ejection plate with several ejectors on the auxiliary vibrator. Wherein, when the vibrator vibrates, the energy will be transmitted to the auxiliary vibrator, to vibrate the auxiliary one repeatedly; the ejection plate will fluctuate to compress the liquid of liquid storage room, to discharge the liquid via ejection hole into atom. The invention can reduce element cost, improve atomization and reduce noise.

Description

Atomizer structure
Technical field
The present invention is relevant for a kind of atomizer structure, be meant vibrations especially with vibrations element such as piezoelectric, make auxiliary vibrations element accept vibration energy and back and forth vibrations, and then make the liquid in the spray nozzle sheet fluctuating extruding fluid reservoir, make liquid discharge the atomizer structure that forms fog from spray orifice.
Background technology
Being seen on the market atomizer has two kinds of pressure type and mechanical concussion formulas.The former utilizes very big pressure differential with the atomization of liquid, though effect that can atomized amount, its shortcoming be particle big, need the bigger and cost of the machine, the noise that improve pressure than higher.The atomizer of machinery concussion formula is to utilize ultrasonic vibrations to come liquid is produced the cavitation corrosion phenomenon, and then allow cracked vacuole form droplet, produce the effect of atomizing, but this atomizing type has its shortcoming to exist, and for example: power consumption is big, need that fan provides that fog direction of transfer, volume are big, atomized drop is not of uniform size or the like.
In the atomizer based on piezoelectric, shown in Fig. 6 a~6b, except the mode of above-mentioned ultrasonic atomizing, the atomizer that the spray nozzle sheet 90 of arranging in pairs or groups in addition in addition uses, this spray nozzle sheet 90 has the jut 91 of cima shape, and jut 91 is provided with several spray orifices 92.Atomizer has added after the spray nozzle sheet 90, can reduce the electric energy of use greatly, and through the effect in aperture, makes granular size controlled.
Relevant at present patent or product roughly can be divided into two classes: the one, and utilize the piezoelectric vibrations that liquid is extruded spray nozzle sheet 90 and form fog, another is to utilize piezoelectric vibrations spray nozzle sheet 90, makes it to pat liquid, allows liquid discharge from spray orifice 92 and forms fog.The former needs bigger energy to go to drive the piezoelectric vibrations for producing short grained droplet, liquid could be extruded atomizing, with effect, a little less than the latter.
Yet the cost ratio of the element of this kind atomizer is the highest with the cost of spray nozzle sheet, accounts for about 30%.If can reduce the usable floor area of spray nozzle sheet, do not influence atomization quantity and atomizing effect simultaneously thus, then can promote its utilizability, cost of manufacture also can reduce a lot.In addition, at the spray nozzle sheet of electrotyping forming, because material is in the majority with nickel and copper, its resonant frequency can be lower, causes under some vibrations mode and can produce harsh noise.If be applied in the atomizer of medical purpose, then be not suitable for the patient and use, otherwise influence patient's mood easily, influence medical effect.
Shown in Fig. 6 a~6b, from machining angle, because the spray nozzle sheet of electrotyping forming 90 thickness are extremely thin, about about 30 μ m, remake projection processing, it is excessive and produce slight crack that the jut 91 of its cima shape is easy to stress, and part spray orifice 92 also can torsional deformation and influence the atomizing result.
Now that the relevant patent description of spray nozzle sheet is as follows:
US4605167 number: technical characterictic is that spray nozzle sheet is done convex design, the spray nozzle sheet area is relatively large; Its shortcoming is: 1. cost of manufacture is higher, comprises spray nozzle sheet moulding and projection processing.2. the spray nozzle sheet use amount is higher relatively.3. having noise when liquid is used up produces.
US5518179 number: technical characterictic is that spray nozzle sheet does not have convex design, the spray nozzle sheet area is relatively large; Its shortcoming is: 1. spray nozzle sheet use cost height.2. nebulization efficiency is limited.3. having noise when liquid is used up produces.
By the above as can be known, existing atomizer is unsatisfactory, and improved necessity is arranged.
Summary of the invention
The purpose of this invention is to provide a kind of atomizer structure that can reduce the element cost, improve atomization quantity, reduce noise, increase the service life.
A kind of atomizer structure provided by the invention includes:
One housing has fluid reservoir, is provided with a water inlet and an opening;
One auxiliary vibrations element has the inclined-plane, is located on the opening of housing, establishes a hole on it, and its periphery touches mutually with the vibrations element;
One described vibrations element is located on the auxiliary vibrations element periphery, which is provided with electrode, is connected with lead;
One spray nozzle sheet is tabular, and its tool is counted spray orifice, is located on the hole of auxiliary vibrations element;
Vibrations by the vibrations element, vibration energy is passed on the auxiliary vibrations element, because of making auxiliary vibrations element, the reciprocal amplitude of vibration that becomes overshooting shape to be amplified in the spray nozzle sheet on the auxiliary vibrations element back and forth shakes, spray nozzle sheet is risen and fallen thereupon push the interior liquid of fluid reservoir, liquid is discharged from spray orifice and is formed fog.
Preferably, be provided with one on the auxiliary vibrations element and hold part, be fixed on the housing will assist the vibrations element.
Preferably, holding part is that soft material is made.
Preferably, the vibrations element is a piezoelectric.
Preferably, auxiliary vibrations element is that rigid material is made.
Preferably, the peritreme of auxiliary vibrations element has the trapezoid cross section.
Preferably, the peritreme of auxiliary vibrations element has the acute angle cross section.
Preferably, the end of assisting the vibrations element to have the inclined-plane is the lug boss of arcuation.
Preferably, auxiliary vibrations element has the inclined-plane is changeed wide-angle by low-angle lug boss.
Preferably, auxiliary vibrations element has the inclined-plane is changeed low-angle lug boss by wide-angle.
Preferably, the lug boss of auxiliary vibrations element is located at outside the fluid reservoir.
Comprehensive the above, the present invention has the following advantages at least:
1. reduce the use cost of spray nozzle sheet.
2. atomization quantity is big.
3. reduce the generation of noise.
4. structural strength is bigger, can prolong the atomizer life-span.
Description of drawings
Fig. 1 is a stereogram of the present invention.
Fig. 2 is a cutaway view of the present invention.
Fig. 2 a~2b is the cutaway view of other embodiments of the invention.
Schematic diagram when Fig. 3 is auxiliary vibrations element vibrations of the present invention.
Fig. 4 a~4b is an auxiliary vibrations element of the present invention and the schematic diagram that combines of spray nozzle sheet.
Fig. 5 a~5f is the various enforcement illustrations of auxiliary vibrations element of the present invention.
Fig. 6 a~6b is the schematic diagram of existing spray nozzle sheet.
The main element symbol description
The present invention:
10...... housing 11...... fluid reservoir
12...... water inlet 13...... opening
20...... hold part 21...... hole
30...... vibrations element 31...... electrode
32...... the auxiliary vibrations of lead 40...... element
401...... 41...... hole, inclined-plane
41a...... 41b...... trapezoid cross section, ladder cross section
41c...... acute angle cross section 42a, 42b, 42c...... lug boss
50...... spray nozzle sheet 51...... spray orifice
Existing structure:
90...... spray nozzle sheet 91...... jut
92...... spray orifice
The specific embodiment
Shown in Fig. 1~3, the present invention includes: a housing 10 can be used to storaging liquid; One holds part 20, is used for being provided with related elements; One vibrations element 30 can produce shaking force; One auxiliary vibrations element 40 has the vibration amplitude of increase effect, and it can be flat board or tool inclined-plane 401 or has the ladder cross section; Inclined-plane 401 purposes are the spray nozzle sheets that are amplified in auxiliary vibrations element when vibration because of the inclined-plane geometrical relationship; One spray nozzle sheet 50 has several spray orifices 51; Vibrations with vibrations element 30 during use are passed on the auxiliary vibrations element 40 vibration energy, and the auxiliary vibrations of order element back and forth shakes, and spray nozzle sheet 50 liquid in the extruding housing 10 that thereupon rises and falls makes liquid discharge the formation fogs from spray orifice 51.Hereinafter will describe in detail:
Housing 10 is provided with fluid reservoir 11 can storaging liquid; Being provided with a water inlet 12 makes liquid can enter fluid reservoir 11; An and opening 13.
Hold part 20 and make with soft material, can prevent to leak, be located on the opening 13 of housing 10, its central authorities establish a hole 21.
Vibrations element 30 can be piezoelectric, is held part 20 and coats, and to avoid touching liquid, has electrode 31, and electrode 31 is connected with lead 32.
Auxiliary vibrations element 40 is provided with hole 41, and periphery touches mutually with vibrations element 30, and is held part 20 coatings and be located at and hold on the part 20.
Spray nozzle sheet 50, tool are counted spray orifice 51, are located on the auxiliary vibrations element 40.
Be passed to electrode 31 with the driving signal via lead 32 during use and impel 30 vibrations of vibrations element, its vibration energy is passed on the auxiliary vibrations element 40, makes to assist vibrations element 40 back and forth to shake.Liquid in the spray nozzle sheet 50 thereby the extruding fluid reservoir 11 that thereupon rises and falls makes liquid discharge from spray orifice 51 and forms fog.Shown in Fig. 1,3, auxiliary vibrations element 40 shakes in fluid reservoir 11.
Shown in Fig. 2 a, be another embodiment of the present invention, wherein auxiliary vibrations element 40 is located on the opening 11 of housing 10, establishes a hole 41 on it.Vibrations element 30 is located on auxiliary vibrations element 40 peripheries, which is provided with electrode 31, is connected with lead 32.
Shown in Fig. 2 b, be another embodiment of the present invention, the inclined-plane 401 (lug boss) of wherein auxiliary vibrations element 40 is located at outside the fluid reservoir.
If will reach the purpose that can carry, can make liquid can be stored to certain capacity fluid reservoir 11 space enlargement, make the atomizer operating independent, and convenient being with at one's side to the patient used.If need the occasion of long-time atomizing, for example indoor humidity control or gardening are irrigated, and then can connect liquid supply source at water inlet 12, so that atomizer moves for a long time.
Shown in Fig. 4 a~4b, the edge of spray nozzle sheet 50 of the present invention is fixed on the auxiliary vibrations element 40, with the existing spray nozzle sheet 90 shown in Fig. 6 a~6b comparatively speaking, the present invention has replaced most spray nozzle sheet 50 areas with the structure of auxiliary vibrations element 40, so the cost of atomizer can reduce widely; And because of auxiliary vibrations element 40 has the profile of projection, and can strengthen spray nozzle sheet 50 amplitudes of vibration, improve atomization quantity, and do not influence the effect of atomizing.
Can will assist vibrations element 40 and spray nozzle sheet 50 separately to make in addition, auxiliary vibrations element 40 can be made with general sheet metal punch die, and spray nozzle sheet 50 usefulness MEMS make, and it are assembled again.Therefore the area of spray nozzle sheet 50 (comparing without this method mode person) is less, so can reduce production costs.And the part of projection drops on the auxiliary vibrations element 40, can avoid spray orifice 51 to be twisted, and also can be by changing the thickness of auxiliary vibrations element 40, and the space of allowing material deformation is to solve the stress problem that process was produced.Because of auxiliary vibrations element 40 be the big material of rigidity, spray nozzle sheet of the present invention has upper resonance frequency and reaches than high structural strength again, so can solve the problem of noise and increase the service life.
Shown in Fig. 5 a~5c, the 41 edge places, hole of auxiliary vibrations element 40 have ladder cross section 41a, trapezoid cross section 41b or acute angle cross section 41c.
Shown in Fig. 5 d~5f, auxiliary vibrations element 40 has arcuation lug boss 42a, is changeed the lug boss 42b of wide-angle or changeed low-angle lug boss 42c by wide-angle by low-angle, because of the relation of inclined-plane geometry, make spray nozzle sheet 50 amplitudes strengthen the increase atomization quantity at auxiliary vibrations element 40.

Claims (11)

1. an atomizer structure is characterized in that, includes:
One housing has fluid reservoir, is provided with a water inlet and an opening;
One auxiliary vibrations element has the inclined-plane, is located on the opening of housing, establishes a hole on it, and its periphery touches mutually with the vibrations element;
One described vibrations element is located on the auxiliary vibrations element periphery, which is provided with electrode, is connected with lead;
One spray nozzle sheet is tabular, and its tool is counted spray orifice, is located on the hole of auxiliary vibrations element;
Vibrations by the vibrations element, vibration energy is passed on the auxiliary vibrations element, because of making auxiliary vibrations element, the reciprocal amplitude of vibration that becomes overshooting shape to be amplified in the spray nozzle sheet on the auxiliary vibrations element back and forth shakes, spray nozzle sheet is risen and fallen thereupon push the interior liquid of fluid reservoir, liquid is discharged from spray orifice and is formed fog.
2. atomizer structure as claimed in claim 1 is characterized in that, is provided with one on the auxiliary vibrations element and holds part, is fixed on the housing will assist the vibrations element.
3. atomizer structure as claimed in claim 2 is characterized in that, holding part is that soft material is made.
4. atomizer structure as claimed in claim 1 is characterized in that, the vibrations element is a piezoelectric.
5. atomizer structure as claimed in claim 1 is characterized in that, auxiliary vibrations element is that rigid material is made.
6. atomizer structure as claimed in claim 1 is characterized in that, the peritreme of auxiliary vibrations element has the trapezoid cross section.
7. atomizer structure as claimed in claim 1 is characterized in that, the peritreme of auxiliary vibrations element has the acute angle cross section.
8. atomizer structure as claimed in claim 1 is characterized in that, the end that auxiliary vibrations element has the inclined-plane is the lug boss of arcuation.
9. atomizer structure as claimed in claim 1 is characterized in that, auxiliary vibrations element has the inclined-plane is changeed wide-angle by low-angle lug boss.
10. atomizer structure as claimed in claim 1 is characterized in that, auxiliary vibrations element has the inclined-plane is changeed low-angle lug boss by wide-angle.
11. atomizer structure as claimed in claim 1 is characterized in that, the lug boss of auxiliary vibrations element is located at outside the fluid reservoir.
CNB2005100938075A 2005-08-30 2005-08-30 Atomizer structure Active CN100404141C (en)

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CNB2005100938075A CN100404141C (en) 2005-08-30 2005-08-30 Atomizer structure

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CN100404141C true CN100404141C (en) 2008-07-23

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101306412B (en) * 2007-05-17 2011-04-20 研能科技股份有限公司 Fluid spray actuating structure
CN102641816A (en) * 2011-02-18 2012-08-22 微邦科技股份有限公司 Orifice piece and atomization assembly with same
CN105618317B (en) * 2014-10-31 2018-11-16 研能科技股份有限公司 Spray nozzle sheet module
CN105618318B (en) * 2014-10-31 2018-11-06 研能科技股份有限公司 Spray nozzle sheet module
CN107626020B (en) * 2016-07-19 2024-05-31 微邦科技股份有限公司 Micro-atomizing device
CN109091374A (en) * 2018-08-22 2018-12-28 南京新生医疗科技有限公司 A kind of herbal fumigation care instrument for hair nursing

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1347349A (en) * 1999-03-08 2002-05-01 约翰逊父子公司 Improved attachment method for piezoelectric elements
US6554201B2 (en) * 2001-05-02 2003-04-29 Aerogen, Inc. Insert molded aerosol generator and methods
CN1190273C (en) * 2000-06-19 2005-02-23 约翰逊父子公司 Equipment and method for maintaining control of liquid flow in vibratory atomizing device
US6915962B2 (en) * 2002-05-20 2005-07-12 Aerogen, Inc. Apparatus for providing aerosol for medical treatment and methods

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1347349A (en) * 1999-03-08 2002-05-01 约翰逊父子公司 Improved attachment method for piezoelectric elements
CN1190273C (en) * 2000-06-19 2005-02-23 约翰逊父子公司 Equipment and method for maintaining control of liquid flow in vibratory atomizing device
US6554201B2 (en) * 2001-05-02 2003-04-29 Aerogen, Inc. Insert molded aerosol generator and methods
US6915962B2 (en) * 2002-05-20 2005-07-12 Aerogen, Inc. Apparatus for providing aerosol for medical treatment and methods

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