CN100393463C - Aluminium plate shearing-coling production apparatus and method - Google Patents
Aluminium plate shearing-coling production apparatus and method Download PDFInfo
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- CN100393463C CN100393463C CNB2006100810697A CN200610081069A CN100393463C CN 100393463 C CN100393463 C CN 100393463C CN B2006100810697 A CNB2006100810697 A CN B2006100810697A CN 200610081069 A CN200610081069 A CN 200610081069A CN 100393463 C CN100393463 C CN 100393463C
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- stub bar
- straightener
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Abstract
The present invention discloses an aluminum plate shearing-coiling production device, which is characterized in that a production line is composed of an uncoiler, an elbow straightening machine, a feeding roller, an end head plate shearing machine, a straightening machine, an edge shearing machine, a straightening machine, a washing machine, a drying machine, a tensioning roller and a coiler according to the precedence sequence of the production procedure. The production device can improve labor productivity and rate of finished products, and can be used for producing quality products.
Description
Technical field
The present invention relates to aluminium sheet processing, what relate in particular to is the finishing process units and the production method of rolling aluminium sheet.
Background technology
In calendering aluminium sheet process, according to the different purposes of different industries and product, need carry out finishing, to align and to cut stub bar, material tail and the marginal portion, the left and right sides that thickness exceeds standard to the aluminium sheet that calendering is produced.
The at present preshearing and the finishing production line of rolling aluminium sheet, the function device layout is unreasonable, and production technology backwardness, labour intensive, product quality are relatively low, mainly show:
1) production routine is numerous and diverse: the coiled material that is rolled into by the uncoiling of pre-shearing machine row, is cut into the piece sheet of preliminary scale after arriving Runout area; And then enter that finishing soft or hard sheet machine row straightener is aligned, accurate sizing, printing, artificial turn-over inspection have the zero defect supervisor.The part sheet material also needs to list cleaning, drying at cleaning machine, enters packing shop then, turn-over shop paper again during packing, and program is various.
2) production efficiency is low: because of not being continuous production, operation is numerous and diverse, and the duplication of labour is many, and transportation and batch turning take a lot of times and labour, and production efficiency is difficult to improve.
3) yield rate is low: various because of production routine, sizing accuracy is low, in batch turning back and forth, cause inevitably between each program to wipe defective such as to scratch, damage during handling, and the back-end crop of decaptitating, cause integrated yield low-level.
4) because equipment machine row disperse, and operation is a lot, and labour intensive causes waste of manpower resource, can not adapt to the requirement of modern enterprise development.
5) because production equipment is half mechanical semi-automatic production status mostly, last slice, clean, aligning, buttress plate, packing turn over sheet etc. all needs the employee to pay more work, staff labor intensity is very big.
Because there are above-mentioned deficiency in existing aluminium sheet finishing production technology and equipment, so can not produce thick specification cold-reduced sheet, the Aero-Space plate that product quality is had relatively high expectations.And the product after the finishing is a plate, is difficult to satisfy the user to becoming the demand of web-like product.
Summary of the invention
At present aluminium sheet finishing production technology and the device above shortcomings, the object of the present invention is to provide a kind of collect multiple process be one, can cut the volume process units by the quantity-produced aluminium sheet.
A kind of aluminium sheet is cut the volume process units, it is characterized in that, this device has following equipment to form production line by the sequencing of production process successively:
(1) uncoiler is used for the aluminium strip uncoiling rolling;
(2) elbow straightener is positioned at the uncoiler downstream position, is used to pick the stub bar of uncoiler and stub bar is aligned;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) straightener is used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) edge-trimming machine is used for the band material left and right sides undesirable edge excision after tentatively aligning;
(7) straightener is used for the band material after cutting edge through edge-trimming machine is carried out the essence aligning;
(8) cleaning machine is used for the band material behind the smart aligning of straightener is cleaned, to remove the dirt of surface adhesion;
(9) dryer is used for the band material after cleaning is dried;
(10) idler roller is used for setting up tension force and feeding with the coiling machine in downstream;
(11) coiling machine is used for the continuous band material after the finishing is batched rolling.
After coiling machine, annealing device can also be arranged, be used for the band material of rolling is heat-treated.
The invention still further relates to a kind of aluminium sheet and cut the volume production method, comprise following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) predistortion aluminium sheet is tentatively aligned aluminium sheet band material with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) batch, be rolled into shape shape product with the continuous band material of coiling machine after with finishing.
Batch finish after, also can heat-treat the product of rolling, or directly the packing.
Employing by production line and production method that particular order is combined into, has following advantage by the said equipment:
(1) can realize the thick specification aluminium sheet of rolling first aligning, excision stub bar material tail, cut the serialization production of limit, smart aligning, cleaning, oven dry, lining paper overlay film, a plurality of finished machined processes of printed product mark, improved labor productivity.
(2) this particular device and operation layout order, make continuous aluminium sheet band material successively by each equipment, cut the limit, aligning, clean, oven dry, lining paper overlay films etc. are process continuously, therefore in whole process of production, need not semi-finished product are brought fortune between distinct device, except reducing the labour intensity, also having reduced intermediate products in blocks piles up, transportation is to the scuffing of product surface, damage, and can guarantee product centering and steadily during by each equipment in continuous band material mode, guaranteed product quality, yield rate can be improved more than 2.9%, and thick specification cold-reduced sheet of high-quality 2mm～6mm and Aero-Space plate can be produced.
(3) this production line and production method if do not drive cleaning machine and dryer, can make continuous strip directly by the said equipment, therefore can produce different products according to customer requirement.
(4) this aluminium sheet continuous, that integrate multiple working ability is cut volume process units and production method, because of equipment is continuous, compact layout, can effectively reduce occupation area of equipment, and can save human resources.
(5) continuous aluminium sheet band material continues by each process equipment, has reduced intermediate products and transport needed power consumption between distinct device.
(6) can satisfy the demand of user to the rolling product.
(7) product of rolling is heat-treated, and has made things convenient for heat treatment operation.
Description of drawings
Fig. 1 cuts volume process units schematic diagram for aluminium sheet of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments aluminium sheet of the present invention being cut volume process units and production method is described further.
Embodiment 1
As shown in Figure 1, be that a kind of aluminium sheet is cut the volume process units,
(1) comprise a uncoiler, be used to open the aluminium sheet band material of rolling, and feeding roller feeding downstream and set up tension force with feeding roller;
(2) elbow straightener is used to pick aluminium sheet band stub bar and aligns, and makes it can send into feeding roller downwards;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) five-roll machine: be used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) disk edge-trimming machine: be used for the marginal portion that the band material behind the preliminary aligning does not meet quality requirement is cut, and be transported in the waste material collection device after the slitter edge chopping that will downcut;
(7) straightener: be used for the band material after cutting edge through the disk edge-trimming machine is carried out the essence aligning;
(8) cleaning machine: be used for the band material behind the smart aligning of straightener is cleaned, with burs such as the greasy dirt on flush away surface, chips;
(9) dryer: be used for the band material after cleaning is dried;
(10) idler roller is used for setting up tension force and feeding with the crimping machine in downstream, batches that everything goes well with your work finishes so that make;
(11) coiling machine, the band material that is used for finishing is handled is rolled into web-like.
(12) annealing device: be used for the product of rolling is heat-treated.
Embodiment 2
A kind of aluminium sheet is cut the volume production method, comprises following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned, so that by the feeding roller feeding;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) the predistortion aluminium sheet is tentatively aligned aluminium sheet with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides, and the rim charge after will downcutting sends into waste material collection device, so that recycle;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) batch, be rolled into shape shape product, directly be packaged into finished product, perhaps heat-treat by annealing device again with the continuous band material of coiling machine after with finishing.
Claims (4)
1. an aluminium sheet is cut the volume process units, it is characterized in that, this device has following equipment to form production line by the sequencing of production process successively:
(1) uncoiler is used for the aluminium strip uncoiling rolling;
(2) elbow straightener is positioned at the uncoiler downstream position, is used to pick the stub bar of uncoiler and stub bar is aligned;
(3) feeding roller is used for setting up a upright and equipment feeding downstream with uncoiler;
(4) termination plate shearing machine is used to excise the stub bar, the material tail that do not meet quality requirement;
(5) straightener is used for the band material behind termination plate shearing machine excision stub bar, the material tail is tentatively aligned;
(6) edge-trimming machine is used for the band material left and right sides undesirable edge excision after tentatively aligning;
(7) straightener is used for the band material after cutting edge through edge-trimming machine is carried out the essence aligning;
(8) cleaning machine is used for the band material behind the smart aligning of straightener is cleaned, to remove the dirt of surface adhesion;
(9) dryer is used for the band material after cleaning is dried;
(10) idler roller is used for setting up tension force and feeding with the coiling machine in downstream;
(11) coiling machine is used for the continuous band material after the finishing is batched rolling.
2. aluminium sheet as claimed in claim 1 is cut the volume process units, it is characterized in that: also have annealing device after described coiling machine, be used for the product of rolling is heat-treated.
3. an aluminium sheet is cut the volume production method, it is characterized in that: comprise following process successively:
(1) uncoiling earlier with the uncoiler uncoiling of the supplied materials of rolling, and is set up tension force with feeding roller;
(2) material termination aligning is picked stub bar with the aluminium strip material after the uncoiling by the elbow straightener, and stub bar is aligned;
(3) cut away super thick stub bar, excise underproof stub bar, material portion with the termination plate shearing machine;
(4) predistortion aluminium sheet is tentatively aligned aluminium sheet band material with straightener;
(5) cut edge, the back band that cuts off preliminary aligning by edge-trimming machine is expected marginal portion, the underproof left and right sides;
(6) correct aluminium sheet, the band material is carried out the essence aligning with straightener;
(7) clean, the band material behind the essence aligning is cleaned, to remove impurity such as degreasing;
(8) oven dry is dried the band material after cleaning, to remove the moisture content on surface;
(9) batch, be rolled into shape shape product with the continuous band material of coiling machine after with finishing.
4. aluminium sheet as claimed in claim 3 is cut the volume production method, it is characterized in that: batch finish after, also the product of rolling is heat-treated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100810697A CN100393463C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate shearing-coling production apparatus and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100810697A CN100393463C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate shearing-coling production apparatus and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1850406A CN1850406A (en) | 2006-10-25 |
| CN100393463C true CN100393463C (en) | 2008-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006100810697A Expired - Fee Related CN100393463C (en) | 2006-05-23 | 2006-05-23 | Aluminium plate shearing-coling production apparatus and method |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI389747B (en) * | 2007-10-16 | 2013-03-21 | Ihi Metaltech Co Ltd | Recoiling facility for magnesium alloy sheet |
| CN101648294B (en) * | 2009-07-20 | 2011-06-22 | 西南铝业（集团）有限责任公司 | Trimming method of shearing machine |
| CN102837059A (en) * | 2011-06-22 | 2012-12-26 | 江苏长宏铝业有限公司 | Shearing method for aluminium, aluminium alloy belt and coiled material |
| CN102350612A (en) * | 2011-07-01 | 2012-02-15 | 云南钛业股份有限公司 | Transverse cutting and plate shearing method for titanium and titanium alloy strip coils |
| CN102553917A (en) * | 2012-02-17 | 2012-07-11 | 西南铝业（集团）有限责任公司 | Production method of aluminium alloy sheets |
| CN103506426A (en) * | 2012-06-25 | 2014-01-15 | 天津金邦建材有限公司 | Uncoiler automatic lineation system |
| CN102896476B (en) * | 2012-11-09 | 2015-07-08 | 福州宝井钢材有限公司 | Method for machining automobile outside panel steel strips |
| CN104128801B (en) * | 2014-07-09 | 2017-08-11 | 陕西省户县东方机械有限公司 | A kind of transformer shears unit with aluminium strip |
| CN104827117B (en) * | 2014-09-29 | 2017-03-15 | 北汽福田汽车股份有限公司 | Cut material device and the production line of material device is cut with this |
| CN104801924A (en) * | 2014-11-10 | 2015-07-29 | 北京星和众工设备技术股份有限公司 | Push-pull plate pretreatment production process |
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| GB989999A (en) * | 1962-09-04 | 1965-04-22 | Voss Engineering Company | Method and apparatus for flattening metal strip or sheet |
| JPS56114614A (en) * | 1980-02-15 | 1981-09-09 | Nippon Kokan Kk <Nkk> | Slit shearing method of flat steel plate or wide coil |
| CN2037358U (en) * | 1988-03-12 | 1989-05-10 | 国家机械委第七设计研究院 | Hydraulic energy-saving tension crispation device for foil, wire stock |
| JPH08224604A (en) * | 1994-12-22 | 1996-09-03 | Sundwiger Eisenhuette Mas Fab Gmbh & Co | Manufacture of cold-rolled steel belt and production line |
| CN1231307C (en) * | 2001-11-02 | 2005-12-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
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2006
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|---|---|---|---|---|
| GB989999A (en) * | 1962-09-04 | 1965-04-22 | Voss Engineering Company | Method and apparatus for flattening metal strip or sheet |
| JPS56114614A (en) * | 1980-02-15 | 1981-09-09 | Nippon Kokan Kk <Nkk> | Slit shearing method of flat steel plate or wide coil |
| CN2037358U (en) * | 1988-03-12 | 1989-05-10 | 国家机械委第七设计研究院 | Hydraulic energy-saving tension crispation device for foil, wire stock |
| JPH08224604A (en) * | 1994-12-22 | 1996-09-03 | Sundwiger Eisenhuette Mas Fab Gmbh & Co | Manufacture of cold-rolled steel belt and production line |
| CN1231307C (en) * | 2001-11-02 | 2005-12-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
Non-Patent Citations (2)
| Title |
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| 铝带材横切机组及飞剪的电气控制技术. 郝俊强，夏滨，何小书.轻合金加工技术，第29卷第3期. 2001 |
| 铝带材横切机组及飞剪的电气控制技术. 郝俊强，夏滨，何小书.轻合金加工技术，第29卷第3期. 2001 * |
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| CN1850406A (en) | 2006-10-25 |
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