CN100387762C - Polyacrylonitrile mesopore-macropore ultrafine carbon fiber and its preparation method - Google Patents

Polyacrylonitrile mesopore-macropore ultrafine carbon fiber and its preparation method Download PDF

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CN100387762C
CN100387762C CNB2006100523813A CN200610052381A CN100387762C CN 100387762 C CN100387762 C CN 100387762C CN B2006100523813 A CNB2006100523813 A CN B2006100523813A CN 200610052381 A CN200610052381 A CN 200610052381A CN 100387762 C CN100387762 C CN 100387762C
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carbon fiber
polyacrylonitrile
macropore
mesopore
ultrafine
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CN1884643A (en
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彭懋
沈烈
李大松
陈颖
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The present invention discloses a polyacrylonitrile mesopore-macropore ultrafine carbon fiber which is a solid carbon fiber or hollow carbon fiber with diameter of 10 to 5 micrometers, and holes with diameter of 1 to 200 nanometers hole are arranged on the carbon fiber. In the method, a polymer which can be fully pyrolyzed under a non-oxide atmosphere is dissolved in a cosolvent with a polyacrylonitrile or a polyacrylonitrile copolymer to prepare an ultrafine fiber by a high-pressure electrostatic spinning method; the ultrafine fiber is dried, is preoxidized under 100 to 300 DEG C and then is carbonized in the atmosphere of nitrogen or other inert gases at the temperature of 300 to 1800 DEG C, wherein the polymer which can be pyrolyzed is completely decomposed, and micropores with pore diameter of 1 to 200 nanometers are remained in the ultrafine fiber. The ultrafine carbon fiber of the present invention has the advantages of small fiber diameter, large specific surface area and easy adjustment of pore diameters and pore states; because the pore diameter of the ultrafine carbon fiber is within the range of a mesopore and a macropore, the ultrafine carbon fiber is especially suitable for adsorbing and separating some large-size particles (such as bacteria and viruses).

Description

A kind of polyacrylonitrile mesopore-macropore ultrafine carbon fiber and preparation method thereof
Technical field
The present invention relates to ultrafine carbon fiber that has mesoporous or macroporous structure and preparation method thereof, be specifically related to a kind of polyacrylonitrile mesopore or macropore ultrafine carbon fiber and preparation method thereof,
Background technology
Porous carbon fiber has important use and is worth at aspects such as material absorption, separation, catalyst carrier, hydrogen storage material, ultracapacitor special-purpose activated charcoals.Pore size and distribution have decisive influence to the character of porous carbon fiber.After the method for preparing at present porous carbon fiber mainly is the organic polymer fiber process high temperature cabonization that will be obtained by methods such as solvent spinning or melt spinnings, at high temperature with atmosphere such as steam, carbon monoxide, carbon dioxide to activating, various micromolecule additives such as metal ion, phosphoric acid (CN00117577.7), boric acid (CN99116239.0) or the like help to improve voidage, the specific area of carbon fiber.Another kind method is with natural fabric, makes as technologies such as process high temperature cabonization, activation such as coir fibres.But, usually the diameter of porous active carbon fiber that obtains with said method and hollow-fibre membrane mesopore less than 2 nanometers, belong to range of micropores.For problems such as the absorption of microorganisms such as bacterium, virus, filtration, the effect of micropore is very not obvious.Simultaneously, for the active carbon of ultracapacitor special use, when aperture during less than 2 nanometers, electrolyte solution can't soak into, and is unfavorable for improving its capacitance.Therefore, the carbon fiber with mesoporous (2 nanometers-50 nanometer) and macroporous structure (>50 nanometer) will have important effect at some specific area.The disclosed a kind of mixed solution by 70-80% polyacrylonitrile, 5-15% polymethyl methacrylate and 5-15% polyvinylpyrrolidone of Chinese patent CN02103749.3 prepares the method for hollow carbon fiber film.This retaining molecular weight is 5-15 ten thousand, belongs to the milipore filter scope.But its spinning process adopts solution spinning, and the fibre diameter that the solvent spinning method obtains is generally about 10 microns, does not belong to the scope of superfine fibre.
On the other hand, high-voltage electrostatic spinning is a kind of effective means for preparing high molecular superfine fiber, fibrofelt and nonwoven fabric.Fabric nonwoven cloth with this method preparation has advantages such as fibre diameter is little, homogeneity good, porosity is high, specific area is big.Be different from traditional solvent spinning and melt spinning, the resulting fibre diameter of high-voltage electrostatic spinning is generally tens nanometers to several microns, and is more much smaller than the fibre diameter that conventional spinning method obtains, and therefore has broad application prospects.Korean Patent KR2002008227 provides a kind of method with the special-purpose carbon nano-fiber of high-voltage electrostatic spinning manufacturing ultracapacitor, but its fiber does not have loose structure.Up to now, do not see that useful high-voltage electrostatic spinning method prepares the patent and the report of mesopore-macropore carbon fiber.
Summary of the invention
The object of the present invention is to provide a kind of polyacrylonitrile mesopore-macropore ultrafine carbon fiber and preparation method thereof.
Polyacrylonitrile mesopore-macropore ultrafine carbon fiber of the present invention is that diameter is the solid carbon fiber or the hollow carbon fiber of 10 nanometers~5 micron, has the mesoporous or macropore of aperture in 20~100 nanometers on the carbon fiber.
The shape of carbon fiber cross section can be the shape of circle, annular, ellipse, polygon or other all non-circles.
The preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber of the present invention may further comprise the steps:
1) macromolecule homopolymers or copolymer and polyacrylonitrile or polyacrylonitrile copolymer were dissolved in the organic solvent by weight 1: 10~10: 1, be made into uniform solution, wherein, the weight content of acrylonitrile in whole polymer is 1% to 99%, and the weight concentration of polymer is 0.5% to 60% in the solution;
2) adopt the high-voltage electrostatic spinning method to be prepared into superfine fibre above-mentioned solution, spinning voltage is at 1000-200, and 000 volt, spray silk speed is at 0.01 to 100 milliliter/hour, and the distance of spinning head and receiver is between 5 to 50 centimetres;
3) superfine fibre that makes is carried out drying under 50-150 ℃; then 200-300 ℃ of following pre-oxidation; under nitrogen or argon gas inert gas shielding, slowly be warming up to 600-1800 ℃ subsequently; and be incubated 0.1-10 hour; wherein the flow velocity of inert gas obtains polyacrylonitrile mesopore-macropore ultrafine carbon fiber between 0.1 ml/min to 100 ml/min.
In order further to improve the specific area of carbon fiber, the polyacrylonitrile mesopore-macropore ultrafine carbon fiber that obtains further can be activated with steam, carbon monoxide or carbon dioxide at 700~900 ℃.
Among the present invention, the selection of macromolecule homopolymers or copolymer needs to satisfy three conditions: one, can be dissolved in jointly in certain solvent with polyacrylonitrile or polyacrylonitrile copolymer; Two, after solvent evaporates, this polymer and polyacrylonitrile or polyacrylonitrile copolymer are separated; Three, fully thermal decomposition under nonoxidizing atmosphere.The copolymer that above-mentioned macromolecule homopolymers or copolymer can be selected the homopolymers that formed by the monomer that contains active unsaturated double-bond for use or form with various ratios with two kinds or the two or more monomers that contains active unsaturated double-bond.The above-mentioned monomer that contains active unsaturated double-bond can be acrylic ester monomer, acrylonitrile, styrene and derivative thereof, α-Jia Jibenyixi and derivative thereof, vinylacetate and derivative thereof, butadiene, isoprene, vinyl chloride, vinyl pyrrolidone, acrylamide monomers or vinylpyridine or the like.Wherein acrylic ester monomer preferably comprises methyl methacrylate, ethyl methacrylate, butyl methacrylate, hexyl methacrylate, hydroxyethyl methylacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, Hexyl 2-propenoate, hydroxy-ethyl acrylate or glycidyl methacrylate etc.
Among the present invention, said polyacrylonitrile copolymer is the copolymer that polyacrylonitrile and acrylic ester monomer, styrene and derivative thereof, α-Jia Jibenyixi and derivative thereof, vinylacetate and the derivative thereof that contains active unsaturated double-bond, butadiene, isoprene, vinyl chloride, vinyl pyrrolidone, acrylamide monomers or vinylpyridine form.
Among the present invention, said organic solvent is a dimethyl formamide, dimethylacetylamide or dimethyl sulfoxide (DMSO).
Beneficial effect of the present invention is: fibre diameter is little, specific area is big, and aperture and pore morphology are regulated easily because the aperture is in mesoporous and macropore scope, the absorption that fiber is particularly suitable for some large-size particles (as bacterium and virus) with separate.
Description of drawings
Fig. 1 is to be the electron scanning micrograph of polyacrylonitrile/acrylonitrile-electricity spinning fibre that the methyl methacrylate blend obtains of 40: 60 by ratio of components;
Fig. 2 is to be the electron scanning micrograph of polyacrylonitrile/acrylonitrile-mesopore-macropore ultrafine carbon fiber that the methyl methacrylate blend obtains of 40: 60 by ratio of components;
Fig. 3 is the electron scanning micrograph of polyacrylonitrile mesopore-macropore ultrafine carbon fiber.
The structure of mesopore-macropore carbon fiber scanning electronic microscope and transmission electron microscope observation.Fiber specific surface area is measured with the nitrogen adsorption method.
The specific embodiment
Embodiment 1
Polyacrylonitrile 4 grams and ratio of components are that 1: 9 acrylonitrile methyl meth acrylat copolymer 6 grams are dissolved in employing high-voltage electrostatic spinning acquisition superfine fibre, fibrofelt or nonwoven fabric in the 250 gram dimethyl formamide solutions.Spinning voltage is at 30,000 volts, and spray silk speed is at 0.5 milliliter/hour.The distance of spinning head and receiver is 15 centimetres.The electricity spinning fibre that obtains is seen Fig. 1, and the diameter of fiber approximately is 100 to 500 nanometers.The resulting fibrofelt of electrospinning 80 ℃ of vacuumizes, then 280 ℃ of pre-oxidation 2 hours, slowly is warming up to 800 ℃ subsequently, and is incubated 1 hour under protection of nitrogen gas, the flow velocity of nitrogen is 10 ml/min.Wherein but the polymer of pyrolysis decomposes fully, obtains mesopore-macropore ultrafine carbon fiber, and as shown in Figure 2, the diameter of carbon fiber is below 500 nanometers.Fibrous inside and surface are distributed with a large amount of micropores, and the diameter in hole is about 20 nanometers.Its specific area is measured as 50 meters squared per gram through the nitrogen adsorption method.
Embodiment 2
Polyacrylonitrile 2 grams and ratio of components are that acrylonitrile-methyl methacrylate-polystyrene copolymer 8 grams of 1: 8.5: 0.5 are dissolved in the 250 gram dimethyl sulphoxide solutions, adopt high-voltage electrostatic spinning to obtain fibrofelt.Spinning voltage is at 30,000 volts, and spray silk speed is at 2 milliliters/hour.The distance of spinning head and receiver is 15 centimetres.Dry, pre-oxidation is identical with embodiment 1, carbonization temperature is 700 ℃, the time is 2 hours.After the carbonization, fiber obviously is cellular, adhesion to some extent each other (seeing shown in Figure 3).Its specific area is measured as 92 meters squared per gram through the nitrogen adsorption method.The mesopore-macropore ultrafine carbon fiber that obtains is activated with carbon dioxide at 800 ℃, and specific area is measured as 245 meters squared per gram through the nitrogen adsorption method.
Embodiment 3
Polyacrylonitrile 5 grams and ratio of components are that acrylonitrile-methyl methacrylate-butyl methacrylate terpolymer 5 grams of 1: 8: 1 are dissolved in the 250 gram dimethylacetamide solutions, obtain fibrofelt with high-voltage electrostatic spinning.Spinning voltage is at 20,000 volts, and spray silk speed is 5 milliliters/hour.The distance of spinning head and receiver is 15 centimetres.Dry, pre-oxidation is identical with embodiment 1, carbonization temperature is 1000 ℃, the time is 2 hours.The diameter of fiber is 5 microns.Contain a large amount of micropores in the fiber, the diameter in hole is about 100 nanometers.Its specific area is measured as 54 meters squared per gram through the nitrogen adsorption method.
Embodiment 4
Polyacrylonitrile 5 grams and ratio of components are that acrylonitrile-ethyl acrylate copolymer 5 grams of 1: 9 are dissolved in the 250 gram dimethylacetamide solutions, obtain fibrofelt with high-voltage electrostatic spinning.30,000 volts of spinning voltage, spray silk speed is 0.5 milliliter/hour.The distance of spinning head and receiver is 15 centimetres.Dry, pre-oxidation is identical with embodiment 1, carbonization temperature is 1800 ℃, the time is 0.5 hour.The diameter of fiber is 0.4 micron.Contain a large amount of micropores in the fiber, the diameter in hole is about 20 nanometers.Its specific area is measured as 356 meters squared per gram through the nitrogen adsorption method.
Embodiment 5
Ratio of components is that acrylonitrile-methyl methacrylate-butyl methacrylate terpolymer 3 grams that 0.5: 9.5 poly acrylic acid-poly acrylonitrile bipolymer 7 gram and ratio of components are 1: 7: 2 are dissolved in the 250 gram dimethyl formamide solutions, adopts high-voltage electrostatic spinning acquisition fibrofelt.Spinning voltage is at 20000 volts, and spray silk speed is at 1 milliliter/hour.The distance of spinning head and receiver is 15 centimetres.Dry, pre-oxidation is identical with embodiment 1, carbonization temperature is 800 ℃, the time is 9 hours.The diameter of fiber is 2 microns.The diameter of micropore is about 20 nanometers in the fiber.Its specific area is measured as 132 meters squared per gram through the nitrogen adsorption method.
Embodiment 6
Ratio of components is that acrylonitrile-ethyl methacrylate copolymers 5 grams that 9: 1 PVP-polyacrylonitrile bipolymer 5 grams and ratio of components are 9: 1 are dissolved in the 200 gram dimethyl formamide solutions, adopts high-voltage electrostatic spinning acquisition fibrofelt.Little 30000 volts of spinning voltage, spray silk speed is at 0.5 milliliter/hour.The distance of spinning head and receiver is 12 centimetres.Dry, the pre-oxidation carbonization condition is identical with embodiment 1.The average diameter of fiber is 1.5 microns.The diameter of micropore is about 30 nanometers in the fiber.Its specific area is measured as 254 meters squared per gram through the nitrogen adsorption method.
Embodiment 7
Ratio of components is that acrylonitrile methyl meth acrylat copolymer 5 grams that 9: 1 polyacrylamide-polyacrylonitrile bipolymer 5 grams and ratio of components are 9: 1 are dissolved in the 200 gram dimethyl formamide solutions, adopts high-voltage electrostatic spinning acquisition fibrofelt.Little 30000 volts of spinning voltage, 0.8 milliliter/hour of spray silk speed.The distance of spinning head and receiver is 12 centimetres.Dry, the pre-oxidation carbonization condition is identical with embodiment 1.The average diameter of fiber is 2 microns.The diameter of micropore is about 30 nanometers in the fiber.Its specific area is measured as 203 meters squared per gram through the nitrogen adsorption method.

Claims (7)

1. polyacrylonitrile mesopore-macropore ultrafine carbon fiber, it is that diameter is the solid carbon fiber or the hollow carbon fiber of 10 nanometers~5 micron, it is characterized in that having on the carbon fiber the mesoporous or macropore of aperture in 20~100 nanometers.
2. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 1 is characterized in that may further comprise the steps:
1) macromolecule homopolymers or copolymer and polyacrylonitrile or polyacrylonitrile copolymer were dissolved in the organic solvent by weight 1: 10~10: 1, be made into uniform solution, wherein, the weight content of acrylonitrile in whole polymer is 1% to 99%, and the weight concentration of polymer is 0.5% to 60% in the solution;
2) adopt the high-voltage electrostatic spinning method to be prepared into superfine fibre above-mentioned solution, spinning voltage is at 1000-200, and 000 volt, spray silk speed is at 0.01 to 100 milliliter/hour, and the distance of spinning head and receiver is between 5 to 50 centimetres;
3) superfine fibre that makes is carried out drying under 50-150 ℃; then 200-300 ℃ of following pre-oxidation; under nitrogen or argon gas inert gas shielding, slowly be warming up to 600-1800 ℃ subsequently; and be incubated 0.1-10 hour; wherein the flow velocity of inert gas obtains polyacrylonitrile mesopore-macropore ultrafine carbon fiber between 0.1 ml/min to 100 ml/min.
3. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 2 is characterized in that the polyacrylonitrile mesopore-macropore ultrafine carbon fiber that will obtain activates with steam, carbon monoxide or carbon dioxide at 700~900 ℃.
4. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 2 is characterized in that said macromolecule homopolymers or copolymer are the homopolymers that formed by the monomer that contains active unsaturated double-bond or the copolymer that forms with two kinds or the two or more monomers that contains active unsaturated double-bond.
5. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 4 is characterized in that the said monomer that contains active unsaturated double-bond is acrylic ester monomer, acrylonitrile, styrene and derivative thereof, α-Jia Jibenyixi and derivative thereof, vinylacetate and derivative thereof, butadiene, isoprene, vinyl chloride, vinyl pyrrolidone, acrylamide monomers or vinylpyridine.
6. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 2 is characterized in that said polyacrylonitrile copolymer is the copolymer that polyacrylonitrile and acrylic ester monomer, styrene and derivative thereof, α-Jia Jibenyixi and derivative thereof, vinylacetate and the derivative thereof that contains active unsaturated double-bond, butadiene, isoprene, vinyl chloride, vinyl pyrrolidone, acrylamide monomers or vinylpyridine form.
7. the preparation method of polyacrylonitrile mesopore-macropore ultrafine carbon fiber according to claim 2 is characterized in that said organic solvent is a dimethyl formamide, dimethylacetylamide or dimethyl sulfoxide (DMSO).
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