Embodiment
1 about characteristic parameter
The characteristic parameter of usefulness has the characteristic parameter of time domain and frequency domain for feature judges.The characteristic parameter of frequency domain defines according to (list of references 1).([8] Chen Peng, the sharp husband of Toyota: utilize genetic programming to carry out the characteristic parameter of frequency domain from reorganization, Japanese mechanism collected works (C volume), Vol.65 No.633, pp.1946-1953,1998.) characteristic parameter to time domain here is elaborated.
In order to judge that object has or not the characteristic parameter of the time domain that changing features uses as described below.
1) nondimensional characteristic parameter
From the timing waveform data that record, utilize wave filter to extract the Wave data of basic, normal, high frequency domain out.With following formula the Wave data x (t) that extracts out is made normalized.
In the formula, x '
iBe the discrete value of the x after the A/D conversion (t), μ and S are respectively x '
iMean value and standard deviation.
Used in the past nondimensional characteristic parameter is shown in formula (2)~formula (13) ([9] Peng CHEN, ToshioTOYOTA, Yueton LIN, Feiyue Wang:FAILURE DIAGNOSIS OF MACHINERY BY SELF-REORGANIZATION OF SYMPTOM PARAMETERS IN TIME DOMAIN USING GENETICALGORITHMS, International Journal of Intelligent Control and System, Vol.3, No.4, pp.571-585,1999.)
The rate of change: p
1=σ/μ
Abs(2)
In the formula
Be absolute average, N is the sum of data.
Be standard deviation.
Degree of distortion:
Kurtosis:
p
4=μ
p/μ
abs (7)
μ in the formula
PMean value for the maximum value (peak value) of waveform.
p
5=|μ
max|/μ
p (8)
In the formula, | μ
Max| be 10 peaked mean values in the waveform.
p
6=μ
p/σ
p (9)
In the formula, σ
PStandard deviation value for maximum value.
p
7=μ
L/σ
L (10)
In the formula, μ
LAnd σ
LBe respectively the mean value and the standard deviation value of minimal value (trough value).
Formula (2)~formula (13) is existing characteristic parameter, but for the ease of doing high-speed computation in the numerical evaluation, suc as formula the such new proposition of (14)~formula (21) ' interval characteristic parameter '.
In the formula, x
i〉=k σ, k can set arbitrarily, for example k=0.5,1,2.μ
KiBe x
iMean value.T can set arbitrarily, for example t=0.5,1,2,3,4.
In the formula, x
h≤-h σ, h can set arbitrarily, for example h=0.5,1,2.μ
HiBe x
hMean value.T can set arbitrarily, for example t=0.5,1,2,3,4.
In the formula, h
oFor timing waveform is crossed 0 frequency, h in the unit interval
pNumber of peaks for timing waveform in the unit interval.
In the formula, h
N σCross the frequency that n σ is ordered for waveform in the unit interval, n can set arbitrarily, for example, and n=0.5,1,2.
In the formula, h
-n σBe the waveform frequency that mistake-n σ is ordered in the unit interval, n can set arbitrarily, for example, and n=0.5,1,2.
2) the dimension characteristic parameter is arranged
When calculating has the dimension characteristic parameter,, do not make the such normalized of formula (1) for the Wave data that records.
The absolute average of Wave data:
The effective value of Wave data:
The peak averaging value of Wave data absolute value:
In the formula, | x
i|
pPeak value (maximum value), N for the Wave data absolute value
pSum for peak value.
The peak value effective value of Wave data absolute value:
Also have, except that above-mentioned characteristic parameter, go back definable various features parameter, but when use this method, at first try by above-mentioned characteristic parameter, not good enough as if the effect of feature identification, then also can append the characteristic parameter that defines other.
2. Wave data and characteristic parameter are transformed into the probability distribution of appointment
Use x
i *The Wave data that expression records is used p
i *The characteristic parameter that expression is calculated according to Wave data.Using x
i *Or p
i *When carrying out feature judgement and signatures to predict, must know x in advance according to statistical theory
i *Or p
i *According to what kind of probability distribution.But most situation is not know x in advance
i *Or p
i *What kind of distribute according to probability.Therefore, as the known probability distribution function of establishing appointment is ∑, then can utilize following formula with x
i *Or p
i *Be transformed into probability variable x according to ∑
iOr p
i
In the formula, F
Xi(x
i *) or F
Pi(p
i *) be respectively x
i *And p
i *Cumulative probability distribute (or cumulative frequency distribution) ∑
-1It is the inverse function of ∑.For example: ∑ is normal distribution, Weibull distribution, exponential distribution, Gamma distribution etc.With x
i *Or p
i *Be transformed into x
iOr p
iAfter, utilize statistical test etc. to carry out feature and judge or signatures to predict.
Also has original Wave data x
i *Can be divided into four kinds as shown in Figure 1.Promptly big data x than mean value
I+, than the little data x of mean value
I-, according to the absolute value data after formula (1) normalization | x
i| and all Wave data x
IA *, F is used in cumulative probability distribution (or cumulative frequency distribution) separately
Xi+(x
I+), F
Xi-(x
I-), F
| xi|(| x
i|), and F
XiA(x
* IA) expression, below, specify as nothing, then unified with F
Xi(x
* i) expression.Characteristic parameter p in addition
i *Can be with the x after the normalization
I+And x
I-, | x
i|, x
* IAIn any calculating.
Here, as an example, being described in detail in and specifying ∑ is under the situation of normal distribution, to x
i *Or p
i *Carry out conversion and make its method according to normal distribution.
The probability density function f (t) of normal distribution can be represented by the formula.
In the formula, μ is the mean value of probability variable t, and σ is a standard deviation.
(1) situation of basis of reference feature
The reference characteristic of decision determination object, the feature when for example measuring for the 1st time is established the Wave data x of this moment
Io *Or characteristic parameter p
Io *Probability density function and cumulative distribution function be respectively f
Xo(x
* Io) and F
Xo(x
* Io) or f
Po(p
* Io) and F
Po(p
* Io).If the probability density function that average value mu is 0, standard deviation is 1 standardized normal distribution is φ (x
i), the probability distribution function of standardized normal distribution is Φ (x
i).Also have, though can be the x of discrete data also with ' frequency distribution function ' or ' histogram ' replacement
* IoOr p
* IoProbability density function, below, utilize ' probability density function ' to describe.
1) is transformed into method according to the mean value of normal distribution
Can be with the x of following formula with feature k
* IkAnd p
* IkBe transformed into separately μ according to normal distribution
XikoAnd μ
PikoAlso have, feature k is feature arbitrarily, also comprises reference characteristic.
In the formula, Φ
-1Be the inverse function of Φ, σ
XioAnd σ
PioFor being transformed into the x of normal distribution separately
* IkAnd p
* IkStandard deviation, can try to achieve with following formula.
Use average value mu
XikoAnd μ
PikoCarrying out feature judges and signatures to predict.
2) Direct Transform method
With the x of following formula with feature k
* IkAnd p
* IkBe transformed into the probability variable of normal distribution.
In the formula, S
XkAnd S
PkBe respectively x
* IkAnd p
* IkStandard deviation, μ
XkAnd μ
PkBe respectively x
* IkAnd p
* IkMean value.Utilize x '
IkoOr p '
IkoCarrying out feature judges and signatures to predict.
(2) situation of basis of reference feature not
At first, establish the Wave data x of feature k
* IkWith characteristic parameter p
* IkProbability density function (or frequency distribution) be respectively f
Xk(x
* Ik) and f
Pk(p
* Ik), establishing probability distribution function (or cumulative frequency distribution) is F
Xk(x
* Ik) and F
Pk(p
* Ik).
1) direct change of variable method
With following formula with Wave data x
* IkWith characteristic parameter p
* IkBe transformed into the probability variable of normal distribution.
In the formula, S
XkAnd S
PkBe respectively x
* IkAnd p
* IkStandard deviation, μ
XkAnd μ
PkBe respectively x
* IkAnd p
* IkMean value.Utilize x '
IkOr p '
IkCarrying out feature judges and signatures to predict.
2) be transformed into method according to the mean value of normal distribution
Mean value according to normal distribution can be obtained with following formula.
In the formula, σ
XikAnd σ
PikCan obtain with following formula.
Because μ
XikAnd μ
PikAccording to normal distribution, so utilize μ
XikOr μ
PikCarrying out feature judges and signatures to predict.
3) indirect conversion method
If M characteristic parameter p
Ik *Minimum value and maximal value be respectively (p
* Ik)
Min(p
* Ik)
MaxFrom (p
* Ik)
MinTo (p
* Ik)
MaxBe divided into N equally spaced interval.If each interval typical value (for example intermediate value) is p
* IkjHere, j=1~N.If use p
* IkjReplace p
* Ik, substitution formula (36) or (38) then can obtain N p "
IkOr μ '
PikUtilize p "
IkOr μ '
PikCarrying out feature judges and signatures to predict.
Equally, establish M waveform parameter x
Ik *Minimum value and maximal value be respectively (x
* Ik)
Min(x
* Ik)
MaxFrom (x
* Ik)
MinTo (x
* Ik)
MaxBe divided into N equally spaced interval.If each interval typical value (for example intermediate value) is x
* IkjHere, j=1~K.If use x
* IkjReplace x
* Ik, substitution formula (35) or (34) then can obtain K x "
IkOr μ '
XikUtilize x "
IkOr μ '
XikCarrying out feature judges and signatures to predict.
4) ask characteristic parameter p
* IkThe method of average value in interval
Obtain N characteristic parameter p
* IkAfterwards, be divided into the M group, the mean value of j group can followingly be tried to achieve like that.
In the formula, N
jFor being positioned at the p of j group
* IkQuantity.Because μ
k (j)Approx according to normal distribution, so, μ used
k (j)Carrying out feature judges and signatures to predict.
With formula (29), formula (33), formula (35), formula (37) with Wave data x
* IkBe transformed into the μ of the Wave data of normal probability paper distribution
Xiko, x '
Iko, x '
Ik, μ
Xik, x "
Ik, μ '
XikBe called ' Wave data of normal distribution '.In addition, use formula (30), formula (34), formula (36), formula (38) with characteristic parameter p
* iBe transformed into the μ of normal probability paper variable
Piko, p '
Iko, p '
Ik, μ
Pik, p "
Ik, μ '
Pik, μ
k (j)Be called ' characteristic parameter of normal distribution '.
3 utilize the feature method of discrimination of the characteristic parameter of normal distribution
Below, narration utilizes the characteristic parameter of normal distribution to differentiate the method for object feature.
(1) utilize statistical theory to differentiate
1) mean value of the characteristic parameter of check normal distribution
The characteristic parameter that is located at the normal distribution of trying to achieve under feature k and the feature y is respectively p
IkAnd p
IyHere, i=1~M, M represent the sum of the characteristic parameter of the normal distribution used.If p
IkAnd p
IyMean value be respectively μ
IkAnd μ
Iy, with p
IkAnd p
IyStandard deviation be respectively S
IkAnd S
IyUsually calculate J p with following formula
jAverage value mu and standard deviation S.
μ
IkAnd μ
Iy(with reference to list of references 3) carried out in the check that whether equates as described below.
(list of references 3) K.A.Brownlee.Statistical Theory and Methodology inScience and Engineering, Second Edition, The University Chicago, 1965
If
Set up, then judge ' μ according to level of signifiance α
IkAnd μ
Iy, not etc. '.In the formula, t
α/2(J-1) be the percentage point of the probability density function that distributes of the t of its degree of freedom J-1 for downside probability α/2.
2) characteristic parameter of check normal distribution is discrete
S
IkAnd S
Iy(with reference to list of references 4) carried out in the check that whether equates as described below
(list of references 4) K.A.Brownlee.Statistical Theory and Methodology inScience and Engineering, Second Edition, The University Chicago, 1965
If
Set up, then judge ' S according to level of signifiance α
IkAnd S
Iy, not etc. '.In the formula, F
α/2(J-1 J-1) is the percentage point of the probability density function that distributes of the F of its degree of freedom J-1 for downside probability α/2.
When changing level of signifiance α, whether satisfy formula (44) or formula (45), and decision feature y is to the degree of the changing features of feature k by affirmation.Utilize the example of level of signifiance α decision changing features degree to be shown in table 1.Also having, under the situation of Device Diagnostic, if establishing feature k is normal feature, is normal feature, attention characteristics, or dangerous feature for differentiating feature y, can be as shown in table 1, set ' normally ' (α for
1), ' attention ' (α
2), and ' danger ' (α
3) test.That is, formula (44) or formula (45) are at α
1Shi Ruo is false, and then is judged to be ' normally '.In addition, formula (44) or formula (45) are at α
2The time if set up, then be judged to be ' attention ', at α
3The time if set up, then be judged to be ' danger '.Also have, the numerical range of the α in the table 1 is an example, can be decided by the importance of equipment etc.
When utilizing a plurality of characteristic parameters to carry out the feature judgement, the result of judgement changes the result of determination of maximum characteristic parameter according to representation feature.For example use three characteristic parameter p
1, p
2, p
3When judging, at p
1Result of determination be ' attention ', p
2Result of determination be ' normally ', p
3Result of determination when being ' danger ', final result of determination is ' danger '.
Table 1
|
Feature no change (normally) |
In the changing features (attention) |
Changing features big (danger) |
The level of signifiance (example) |
α
1 (0.3~0.7)
|
α
2 (0.1~0.4)
|
α
3 (0.1~0.3)
|
(3) utilize fiducial interval to judge
If establishing the mean value of the characteristic parameter of the normal distribution that the Wave data that records constantly from benchmark obtains is μ
Io, the mean value of the characteristic parameter of the normal distribution that the Wave data that records from other moment is obtained is μ
Ik, μ then
IoFiducial interval can represent by following formula.
In the formula, t
α/2(J-1) be the percentage point of the probability density function that distributes of the t of its degree of freedom J-1 for downside probability α/2.S
I0Be the p that obtains from Wave data
I0Standard deviation.If μ
IkIn the interval that formula (46) illustrates, then we can say probability and μ with 1-α
IoBetween indifference exist.μ
I099% fiducial interval in J>10 o'clock, approximate become following.
Thereby, μ
IkAs exceed the scope of formula (47), then judge and μ with 99% probability
IoDifferent.The μ that obtains according to the Wave data that records is arranged again
IkFiducial interval can try to achieve by following formula.
In the formula, S
IkBe the p that obtains from Wave data
IkStandard deviation.
α substitution formula (46) with table 1 can get following fiducial interval.
The interval (normally) that does not have changing features:
Interval in the changing features (attention):
The interval that changing features is big (danger):
According to μ
IkWhether be positioned at these intervals and carry out the feature judgement.
Utilizing a plurality of characteristic parameters to carry out under the situation that feature judges, final result of determination and formula (49), (50), (51) described content are identical.
(2) differentiate according to possibility theory
1) generates probability distribution function
Calculate the characteristic parameter p of normal distribution with the Wave data of feature k
iValue after, with formula (52) from p
iProbability density function f
k(p
i) obtain probability distribution function P
k(p
i).According to possibility theory, no matter p
iAccording to what probability distribution, can both try to achieve its probability distribution function.At p
iUnder the situation according to normal distribution, the probability distribution function P of N section
k(p
i) can followingly obtain (with reference to list of references 5).
In the formula
But, in the following formula, p
Ix=min{p
i}+x * (max{p
i}-min{p
i)/N, x=1~N, S
iBe p
iStandard deviation, μ
iBe p
iMean value.
(list of references 5) L.Davis:HANDBOOK OF GENETIC ALGORITHMS, Van NostrandReinhold, A Division of wadsworth, Inc (1990)
2) acquiring method of possibility
As shown in Figure 2, be located at the characteristic parameter p of the normal distribution of trying to achieve under feature k and the feature y
iProbability distribution function be respectively P
k(p
i) and P
y(p
i), the value of establishing the characteristic parameter of the normal distribution of trying to achieve under the feature y is p '
i, then the possibility w of ' feature y is identical with feature k ' can try to achieve as follows.
A) a) according to p '
iMean value p '
iMean and P
k(p
i) between coupling decision w,
B) b) according to P
y(p
i) and P
k(p
i) between coupling decision w,
Also have, according to P
y(p
i) and P
k(p
i) between cooperation ask the formula of w to be expressed as follows.
3) differentiate changing features
Characteristic parameter p in the normal distribution that obtains obtaining under the feature k
iProbability distribution function pk (p
i) after, the probability distribution function (p of ' changing features is little ' of the left and right sides
C1(p
i) and p
C2(p
i)), and the probability distribution function (p of ' changing features is big '
D1(p
i) and p
D2(p
i)) decision as illustrated in fig. 2.Boundary value
μ
i±iS
i,μ
i±jS
i (56)
I, j decide by user's input, be made as i=3, j=6 as standard value.
Under the situation of Device Diagnostic, the probability distribution function of establishing normal feature is pk (p
i), the probability distribution function of attention characteristics is p
C1(p
i) and p
C2(p
i), the probability distribution function of dangerous feature is p
D1(p
i) and p
D2(p
i).' normally ', ' attention ' that Fig. 2 obtains when actual identification is shown, the possibility of ' danger '.In addition, when judging ' danger ', also can give the alarm.
(3) the feature diagnostic method of carrying out according to information theory
If the probability density function of the characteristic parameter of the normal distribution under the reference characteristic of object is f
Po(p
i), the probability density function of the characteristic parameter of the normal distribution beyond the reference characteristic is f
Pk(p
i).The feature in the moment beyond the reference characteristic is called ' test feature '.Can judge with ' Information Divergence (information discrete, ID) ' method whether test feature is the feature identical with reference characteristic according to following ' Kullback-Leibler Information (Ku Erbake quantity of information, KI) '.
According to KI
pAnd ID
pThe feature diagnostic method in [10], have a detailed description, so just repeat no more here.(the sharp husband of [10] Liu Jinfang, Toyota, Chen Peng, Feng Fang, two protect and know also: ' utilizing the discrete abnormity diagnosis that is rotated machinery of information ', accurate engineering can Chi, Vol.66, No.1,2000, p.157-162.)
(4) by the feature diagnostic method that a plurality of characteristic parameters are comprehensive
Also can a plurality of characteristic parameters are comprehensive, judge to have or not changing features or carry out signatures to predict.The integrated approach of characteristic parameter has the fundamental component analytic approach or the KL method of development etc., and the new characteristic parameter that utilizes the overall approach of characteristic parameter to try to achieve is called ' comprehensive characteristics parameter '.The example of fundamental component analytic approach is shown here.([11] Da Jin, chestnut field, Guan Tianzhu: pattern-recognition, towards storehouse bookstore, 1996.)
For example: during Device Diagnostic, for the nondimensional characteristic parameter (p that tries to achieve under the normal feature of equipment
1, p
2... p
m), m fundamental component can be expressed as follows.
z
1=a
11p
1+a
12p
2+…+a
1mp
m
z
2=a
21p
1+a
22p
2+…+a
2mp
m (59)
.
.
.
z
m=a
m1p
1+a
m2p
2+…+a
mmp
m
Each fundamental component z
1~z
mBe also referred to as ' comprehensive characteristics parameter '.
Relevant matrix can be obtained as follows.
In the formula, be { p if establish the n group data of including under the normal feature
1k, p
2k..., p
Mk, k=1,2 ..., n, then
If inherent vector λ=(λ of relevant matrix R
1, λ
2..., λ
m), λ
1〉=λ
2〉=... 〉=λ
m, then
Ask and eigenvalue λ
iThe coefficient of corresponding formula (59), i fundamental component can be tried to achieve as described below.
z
i=a
i1p
1+a
i2p
2+…+a
imp
m (63)
Utilize fundamental component to judge as shown in the formula carrying out feature like that.
In the formula, K is the number of the fundamental component of use, and α is the level of signifiance, χ
2(K α) is the χ of degree of freedom K
2The probability density function that distributes is for the percentage point of upside probability α.The determining method of α is with table 1.Also have, for K=3, α=0.05 o'clock, χ
2(3,0.05)=7.815.
Also have, except the decision method shown in the formula (64), also the comprehensive characteristics parameter that the integrated approach that utilizes characteristic parameter can be tried to achieve is after for example the fundamental component shown in the formula (63) is transformed into the probability variable of normal distribution, carries out feature according to statistical test or possibility theory and judges.
Here, represent a real example, Fig. 3 vibration acceleration Wave data that (Fig. 3 (b)) records when (Fig. 3 (a)) and rotating shaft do not overlap feature during for the normal feature of certain rotating machinery.Fig. 4 (a) and Fig. 5 (a) try to achieve 14 nondimensional characteristic parameters shown in formula (2)~formula (13) and formula (the 18)~formula (21) 60 times, before the normal distribution conversion, and the value (60) on formula (64) the right of obtaining during expression K=3.Fig. 4 (b) and Fig. 5 (b) expression is according to the value (9) on formula (64) the right of obtaining after formula (31) the normal distribution conversion, during K=3.According to these figure, can know that the result before result after the normal distribution conversion is than normal distribution conversion is good.Also have, the value that said ' good ' is meant formula (64) left side is little when normal feature, and is big when off-note.
4 utilize the feature diagnostic method of the Wave data of normal distribution
(1) utilizes the feature diagnostic method of characteristic parameter
Utilize formula (33) will to object measure Wave data x
i *(for example Fig. 6 (a), (c) are transformed into the Wave data x of normal distribution
Iko' after (for example Fig. 6 (b), (d)), can utilize the Wave data x of normal distribution
Iko' carry out feature according to the feature method of discrimination of the characteristic parameter of aforesaid normal distribution and judge.Also have, this method is applicable to the Wave data μ of normal distribution
XikoAnd x
Iko'.
(2) according to the feature diagnostic method of information theory
If the probability density function of the Wave data of the normal distribution of reference characteristic is f
Ko(x
i), the probability density function of the Wave data of the normal distribution in the moment beyond the reference characteristic is f
Xk(x
i).Also have, claim be characterized as ' test feature ' in the reference characteristic moment in addition.Can judge with ' Information Divergence (information discrete, ID) ' method whether test feature is the feature identical with reference characteristic with following ' Kullback-LeiblerInformation (Ku Erbake quantity of information, KI) '.
Because to utilizing KI
XAnd ID
XThe feature diagnostic method be described in detail, so repeat no more here.([12] Liu Xinfang, the sharp husband of Toyota, Chen Peng, Feng Fang, two protect and know also; ' utilizing the abnormity diagnosis of information discrete (Information Divergence) diagnosis rotating machinery ', accurate engineering Hui Chi, Vol.66, No.1,2000, p.157-162)
Here, represent a concrete instance, Fig. 6 (a) is the Wave data of the vibration acceleration that records when the normal feature of certain rotating machinery.The Wave data of Fig. 6 (c) for recording when same rotating machinery uneven.
Will be more than or equal to the Wave data x of mean value
I+, smaller or equal to the Wave data x of mean value
I-, and absolute value data | x
i| after being transformed into the Wave data of normal distribution, use x ' respectively
I+, x '
I-, | x
i| ' expression.X '
I+, x '
I-, | x
i| ' mean value and standard deviation as follows.
X '
I+: mean value=1.96 when mean value just often=0.69, imbalance
Standard deviation=2.37 when standard deviation just often=1.03, imbalance
X '
I-: mean value=-0.66 when mean value just often=-0.37, imbalance
Standard deviation=0.69 when standard deviation just often=0.47, imbalance
| x
i| ': mean value=3.29 when mean value just often=1.45, imbalance
Standard deviation=3.53 when standard deviation just often=1.52, imbalance
According to (list of references 8), established verification and measurement ratio α=0.15, loss β=0.15, if ' test feature is different from reference characteristic ' then judged according to the probability of 85%n in KI>1.21 or ID>2.43.Above-mentioned x '
I+, x '
I-, | x
i| ' KI and ID be as described below.
x’
i+:KI=0.519、ID=2.24
x’
i-:KI=0.53、ID=0.40
|x
i |’:KI=0.57、ID=2.67
According to | x
i| ' ID>2.43, can judge ' feature of Fig. 6 (a) is different from the feature of Fig. 6 (c) ' according to the probability of 85%n.
In addition, utilizing mean value shown in formula (44) and the formula (45) and discrete check to carry out feature judges.
Have again, also can utilize above-mentioned x '
I+, x '
I-, | x
i| ', ask characteristic parameter with formula (2)~formula (25), carry out feature according to the integrated approach of statistical test or possibility theory and characteristic parameter and judge.
5. signatures to predict
Obtain the characteristic parameter p of normal distribution
iAfter, utilize existing signatures to predict method, can predict determination object feature (very clear, the military rattan Bo Dao of [13] Ishikawa: Forecasting Methodology, measurement and control, 1982.3.[14] Ogawa, M.; Time series analysis and stochastic prediction, Bull.Math.Stat., 8,8-72,1958.[15] B. pick up Ni Aoer work, little village Yin two, Chai Shan palace favour translate: the statistics of prediction usefulness, the foreign Books of rolling shop, 1987.)
Fig. 7 representation feature Forecasting Methodology.Each is being measured (x constantly
1~x
7) characteristic ginseng value that records or fundamental component value according to the normal probability paper distribution transformation after, ask prediction curve and fiducial interval thereof according to regretional analysis, ask ' short life ', ' mean lifetime ', and ' MaLS ' at intersection point place with ' lifetime limitation '.
Fig. 8 is that certain rotating machinery is from the normal feature waveform example that 8 times record during uneven changing features.Measuring 1 is normal feature, and measuring 8 is the most severe uneven feature of uneven degree.The mean value of the characteristic parameter in each measurement that Fig. 9 represents to obtain with formula (2)~formula (13).From this example as can be known: characteristic parameter is along with the degree of off-note increases the weight of, and the dull characteristic parameter that increases of numerical value (p is for example arranged
4, p
5), the dull characteristic parameter that reduces of numerical value is also arranged (for example: p
2, p
8, p
9, p
10).In addition, the characteristic parameter that numerical value is almost constant even also there is the degree of off-note to increase the weight of (p for example
1, p
7).Thereby, must select the numerical value dullness to increase the characteristic parameter of (or dull minimizing), carry out life prediction.In addition, when utilizing the fundamental component bimetry, should only select the dull characteristic parameter that increases of numerical value (or the dull characteristic parameter that reduces of numerical value), obtain fundamental component, carry out life prediction.
Figure 16 (a) expression realizes above-mentioned Wave data and characteristic parameter are transformed into method, feature decision method, and the measurement used of signatures to predict method and the flow process of processing of the probability variable of normal distribution.In addition, Figure 17 represents to realize the Wave data measurement of Figure 16 (a) usefulness and the circuit of feature decision maker.
6. according to the detection method and the feature criterion of the special component of fluctuating signal
Here, utilize the example of the flame-out diagnosis of gas engine to describe.
Cylinder pressure Wave data when Figure 10 (a), Figure 11 (a), Figure 12 (a), Figure 13 (a) produce flame-out (the peak value exception among the figure) for gas engine.Also has the example that a plurality of anomaly peaks of Figure 12 (a), Figure 13 (a) expression produce continuously.For the local anomaly that produces in such fluctuating signal (special component), online flow process of carrying out distinguished point detection and feature judgement is shown in Figure 15.Its step below is described.
1) preparation (Figure 15 (a)) of diagnosis usefulness
(1) measures the fluctuating signal and the rotational pulse signal of diagnosis object simultaneously.Have, rotational pulse signal is also referred to as periodic pulse signal again, uses when the moment of each peak value of decision fluctuating signal.
(2) in order to remove denoising, carry out low-pass filtering.The cutoff frequency fL of low-pass filtering is determined by following formula.
In the formula, n is the rotating speed (rpm) of axle, and z is the peak value (change peak value/1) of revolution, and f0 is unnecessary frequency (>n/60 is decided by the noise effects of removing behind the observation filter).
(3) ask envelope Wave data or peak value Wave data or moving average Wave data after the low-pass filtering.
(4) as shown in the formula like that above-mentioned envelope Wave data or peak value Wave data or moving average Wave data being carried out normalized.
In the formula, x (t) is an x ' standard deviation (t) for x ' mean value, s (t) (t) for original Wave data, μ ' (t) for the Wave data after the normalization, x '.Also have, asking μ ' (t) and during s, the Wave data of normal feature preferably, but be not that the Wave data of normal feature also can.In addition, asking μ ' (t) and during s, operating condition (rotating speed or load) is being set for when judging identical as far as possible.Even but operating condition has some variations, result of determination also there are not much influences.
(5) investigate relative position relation between the peak value of the peak value of rotational pulse signal and fluctuating signal in advance, the threshold value of the unusual usefulness of decision identification.Setting about threshold value is now considered as follows. exists
|x(t)|>kσ (69)
During establishment, judge and take place unusually.In the formula, k (=2~4) depends on the diagnosis object thing.
At | x (t) | than k σ big during, judge that the peak value place of the fluctuating signal corresponding with rotational pulse signal has unusually.
2) inline diagnosis (Figure 15 (b))
(1) measures fluctuating signal and the rotational pulse signal of judging object simultaneously.
(2) carry out low-pass filtering.Determine the cutoff frequency fL of low-pass filter like that suc as formula (66).
(3) obtain envelope Wave data or peak value Wave data after the low-pass filtering.
(4) utilize formula (68) that above-mentioned envelope Wave data or peak value Wave data are made normalized.
(5) whether the absolute value of envelope Wave data after the supervision normalization or peak value Wave data is bigger than threshold value (k σ).As little, then be judged to be no abnormal.As greatly, then be judged to be take place unusual, at | x (t) | than k σ big during, utilize the relation between the peak value of surveying good rotational pulse signal and fluctuating signal in advance, judge unusual position.
Figure 10, Figure 11, Figure 12, Figure 13 represent the example according to the signal Processing of above-mentioned steps.Figure 10 (a) (b), Figure 11 (a) (b), Figure 12 (a) (b), Figure 13 (a) (b) the timing waveform data and the spectrogram of the cylinder pressure when representing that flame-out (the unusual position among the figure) takes place gas engine.
Figure 10 (c) (d), Figure 11 (c) (d), Figure 12 (c) (d), Figure 13 (c) is (d) for utilizing timing waveform data and spectrogram after low-pass filter removes denoising.
Figure 10 (e), Figure 11 (e), Figure 12 (e), Figure 13 (e) are rotary pulsed Wave data.
Figure 10 (f), Figure 12 (f) are the envelope Wave data.
Figure 11 (f), Figure 13 (f) are the peak value Wave data.
According to Figure 10,11,12,13 (f) as can be known: can judge when unusual (lack peak value or peak value diminishes) takes place its absolute value | x (t) | bigger than 2 σ.
In addition, can utilize absolute value | x (t) | big position and the corresponding relation between rotary pulsed Wave data than 2 σ, judge unusual position.
More than, the example of envelope Wave data and peak value Wave data is shown, but as shown in figure 14, as obtain moving average Wave data (u
i), then can utilize u (t) to replace x (t) and above-mentioned step similarly to detect the distinguished point of fluctuating signal.Also have, as utilize formula (67) to ask cutoff frequency (fc), then can obtain count (M) of moving average.
Figure 16 (b) expression realizes the special component detection of above-mentioned fluctuating signal and measurement and the treatment scheme that decision method is used.In addition, Figure 18 represents to realize the fluctuating signal measurement of Figure 16 (b) usefulness and the circuit of feature decision maker.
7. the treatment scheme of feature decision maker or online feature decision-making system
The treatment scheme of Figure 16 representation feature decision maker or online feature decision-making system.Shown in Figure 16 (a), from the measured waveform data, removing denoising, ask characteristic parameter, after this characteristic parameter is transformed into the probability variable of normal distribution, utilize the comprehensive of statistical test or possibility theory or characteristic parameter, judge to have or not changing features.These handle available computers or isolated plant is realized.In addition, shown in Figure 16 (b), in the special component detection and feature judgement according to fluctuating signal, its low-pass filter, envelope (or peak value) can be realized with hardware.Since numerical operation device (or computing machine) can carry out after the normalization x (t), | x (t)>k σ | judgement, the detection at special position and the demonstration of judgement and result of determination, so can carry out in real time.