Background technology
As well-known in the prior art, the seat safety belt assembly that is used for vehicle is a kind of device that is used for the accident protection passenger of for example collision.Seat safety belt assembly mainly comprises safety strap, be used to guide the guide anchor of safety strap, be used for safety strap and guide anchor be supported in vehicle frame pillar, be used for the passenger is remained this mode--promptly when the collision moment ground fixedly safety strap also allow the tractor that move and the free tightening device of safety strap by power being reverted to normal state simultaneously according to the passenger.
In these parts, guide anchor is equipped with in order to the pillar that allows vehicle frame when the guiding safety strap when passing guide anchor forward or the parts that freely swing on the direction backward.Guide anchor has multiple structure according to builder's difference.
Fig. 1 shows a kind of typical structure of traditional direction anchor.It is unsettled open that the guide anchor of Fig. 1 is disclosed in the 2001-63517 Japanese Patent.
As shown in Figure 1, guide anchor comprises the guide metal 11 that is used for supported weight, and safety strap passes the guide 12 of its slip, and is molded in resinite 6 on guide plate 11 and the guide 12 with stationary state.
At this,, therefore in molded, probably between these parts, produce misalignment owing to remarkable unsettled engaging force because guide plate 11 was pressed into cooperation by elasticity and is connected in guide 12 before injecting resin temporarily.
Fig. 2 shows the structure of another kind of traditional direction anchor.It is unsettled open that the guide anchor of Fig. 2 is disclosed in the 2002-104133 Japanese Patent.
As shown in Figure 2, guide anchor comprises the guide metal 2 that is used for supported weight, and safety strap passes the guide 3 of its slip, and is molded in molding part 6 on guide plate 2 and the guide 3 with stationary state.
Moldedly carry out in this state, that is, guide 3 is temporarily fixed before molded to guide plate 2.As a result, can prevent that guide 3 from separating with guide plate 2 in molded or transport process.Below will the structure of this guide anchor be described in detail.
Guide 3 is formed with flange in its underpart, and each flange has sweep.The safety strap leader 5 of guide plate 2 is formed with latch projection.Thus, when guide 3 is fitted into guide plate 2, guide 3 is distortion flexibly, and sweep and the wedge effect between the latch projection (wedge effect) by flange is connected to guide plate 2 then, and guide 3 is fixedly secured to guide plate 2 provisionally thus.
Yet, in the described guide anchor of the disclosure, owing to must on guide metal 2, form latch projection earlier, therefore comparatively difficult when making guide anchor.In addition, because the engaging force between the sweep of the latch projection of guide plate 2 and guide 3 is not enough, therefore between them, may have slight misalignment in engaging process.
Fig. 3 a shows the structure of another traditional direction anchor.It is unsettled open that the guide anchor of Fig. 3 a is disclosed in the 2003-89345 Japanese Patent.
Shown in Fig. 3 a, guide anchor has a plurality of projections 25 that are formed at a certain angle on the sliding surface 24b, produces skew to prevent safety strap 23 in collision.At this moment, the tilt angle theta of projection 25
1Angle θ with the perforation direction of the guide hole 24a of safety strap 23
bBe associated.
Fig. 3 b shows the unsettled open middle a kind of guide anchor that discloses of (Hei) 5-44719 Japanese Utility Model.This guide anchor also has the skewed slot 23 that is formed on the steel guide 22, and the angle of the angle of inclination of groove 23 and safety strap S is basic identical.
Though above open in suggestion by suitably guide being installed on the guide plate then that it is molded or by using metal or the integrally manufactured guide of resin and guide plate to come the guide anchor of shop drawings 3a and Fig. 3 b, in these disclose, all do not set forth its detailed process and structure.
Summary of the invention
The present invention is suggested to address the above problem, an object of the present invention is to provide a kind of method of the guide anchor that is used to make seatbelt and the guide anchor of making by this method, described method allows with guide plate working fastening molded guide plate and guide to guide, thus the frequency that reduces the misalignment between the parts in the molding process significantly and faulty goods occurs.
Another object of the present invention provides a kind of method that is used for the guide anchor of seatbelt and is used to make this guide anchor, it allows the lid and second molding part in the guide to engage securely each other, thereby prevents that the two is separated from one another in final molding process.
According to an aspect of the present invention, provide a kind of guide anchor that is used for safety belt for car seat at this, described guide anchor comprises: the guide plate that is formed with obturator hernia and slip guide hole in it; The guide that engages with the following peripheral of described slip guide hole; And first molding part that is used to connect described guide plate and described guide, second molding part that wherein said guide comprises lid and is formed on the lower surface below of described lid, described second molding part has the depression that is formed on its lower surface along the longitudinal direction, so that described depression is assembled on the described guide plate and described lid is formed with the lid eaves (cover eave) that extends from the bottom of described lid.
Preferably, each described lid eaves is on its end portion ground or integrally curve inwardly, and supports the lower side of described second molding part.
Preferably, vertical end of each of each described lid eaves and described second molding part all are cut into predetermined length.
Preferably, the vertical end of each of each described lid eaves contacts with the cross rib of described second molding part and is supported by described cross rib.
Preferably, described lid has the latch groove that forms at its rear side.
Preferably, described lid has the groove or the projection of surface formation thereon, and described groove or projection form diagonally with respect to the longitudinal direction of described guide.
Preferably, described groove or projection are mutually symmetrical with respect to the longitudinal center of described guide.
Preferably, be formed with projection on the front surface of described guide plate or rear surface, and each side of the described depression of described second molding part is formed with fitting recess, described projection is assembled to described fitting recess.
Preferably, described lid is formed with two or more friction openings, so that described second molding part exposes by described friction opening.
Preferably, described lid has the shape of symmetry, and described second molding part ends at the lower surface of described lid.
Therefore preferably, the side surface of described lid has different height, and when described second molding part ended at the lower surface of long side of described lid, it stopped with exposed state in weak point one side of described lid.
Preferably, the described friction opening of each of described lid tilts towards the direction of vertical center line.
Preferably, the described friction opening of each of described lid has circular outer surface.
Preferably, the described friction opening of each of described lid has reclinate periphery.
Preferably, on the surface of described second molding part, be formed with projection by the described friction opening exposure of described lid.
Preferably, described projection is extended along the length direction of the described friction opening of described lid.
Preferably, be formed with projection on the rear surface of described guide plate or front surface, and described its each side that is recessed in of described second molding part of described guide is formed with fitting recess, described projection is assembled to described fitting recess.
Preferably, described second molding part has the depression that is formed at its lower surface along the longitudinal direction, it can be assembled on the guide plate thus, described being recessed in alternately is formed with projection and recessed along the longitudinal direction on its lower surface, and the slip guide hole of guide plate alternately forms along the longitudinal direction in its following peripheral and remains to be assembled to described projection and recessed recessed portion and oncus.
Preferably, the described projection of described second molding part and the recessed described oncus of the female partial sum that is tightly fitted into described guide plate.
Preferably, at least a portion of the described projection of described second molding part is longer than the described oncus of described guide plate.
According to another aspect of the present invention, a kind of method of guide anchor of the seatbelt that is used to make vehicle may further comprise the steps: be molded into a lid; Described lid is installed in the injection molding (injectionmould), forms guide then,, on the lower surface of described second molding part, form depression simultaneously so that second molding part combines with the lower surface of described lid; Described guide is fitted into the following peripheral of the slip guide hole of described guide plate by the described depression of described guide; And the assembly of described guide plate and described guide is installed in the described injection molding, form first molding part then.
Preferably, described method further is included in and forms the friction opening on the surface of described lid.
Preferably, described method further comprises the outer surface of described friction opening is made circle or it is bent downwardly.
When forming described second molding part by the described lower surface below that is injected at described lid, on the described friction opening exposed portions of described second molding part, form projection simultaneously by described lid.
The specific embodiment
Describe embodiment preferred in detail hereinafter with reference to accompanying drawing.
Embodiment 1
Fig. 4 to Fig. 9 shows first preferred embodiment of the present invention.
As shown in Figure 4, the guide anchor 1000 that is used for the seatbelt of vehicle comprises the guide metal 100 that is used for support safety band weight, is used to guide the guide 200 of safety strap and first molding part of being made up of resin 300 that is used to connect guide plate 100 and guide 200.
At first, as shown in Figure 5, guide plate 100 is made by metallic material.Guide plate 100 has formation obturator hernia 110 at an upper portion thereof, and the slip guide hole 120 that is formed on the transverse extension of its underpart.Obturator hernia is lockable by the pillar (not shown) that is fixed on the vehicle frame, and is used for guide anchor 1000 is remained on vehicle frame.Safety strap passes slip guide hole 120, and slip guide hole 120 need have the width greater than seatbelt.
Projection 103 is formed on the front surface and rear surface of guide plate 100.
Simultaneously, to shown in Figure 10, guide 200 is a kind of like this parts as Fig. 6, that is, it is provided in the following peripheral of the slip guide hole 120 of the bottom that is formed on guide plate 100, and seatbelt directly is in contact with it and is slipped over by it.
Guide 200 comprises and covers 230 and by making a bet into formed second molding part 240 of resin at lid 230 lower surface.
Lid 230 and safety strap direct contact, and make (for example chromium-plated steel) can withstand friction by metallic material with predetermined hardness.The surface of lid 230 is formed with groove 239, to prevent the seatbelt skew.Alternatively, the surface of lid 230 can be formed with projection rather than groove 239.
Wish to make groove 239 or projection to form diagonally with respect to the length of guide 200.In addition, wish to make groove 239 or projection to form symmetrically, the pressure that comes from safety strap is distributed equably with respect to the longitudinal center of covering 230.
In addition, has depression 241 by second molding part 240 that forms into resin of making a bet at the lower surface of lid 230, depression 241 is formed at the lower surface of second molding part 240 in a longitudinal direction, and depression 241 has the width corresponding to the thickness of the following peripheral of the slip guide hole 120 in the guide plate 100.Like this, the depression 241 of second molding part 240 is suitable for being tightly fitted into the following peripheral of the slip guide hole 120 of guide plate 100.
Each side of the depression 241 of guide 200 all is formed with the fitting recess 280 that engages with the projection 103 of guide plate 100.Result as engaging between projection 103 and the fitting recess 280 can prevent reliably that guide 200 is separated in a longitudinal direction.
Simultaneously, lid 230 has from the downward lid eaves 238 that extends in bottom that covers 230.Because lid eaves 238 is finally impaled by first molding part 300, so they can not be seen from the outside.Certainly, second molding part 240 also extends downwards with lid eaves 238, and is retained as and covers the state that eaves 238 engages.Thereby, realized covering the simpler and firm joint between 230 and first molding part 300.
The lower end of each lid eaves 238 curves inwardly to support the lower side of second molding part 240.As a result, can prevent reliably that second molding part 240 from down separating with lid 230.
The rear side of lid 230 is formed with a plurality of latch groove 233 (being 5 latch groove) in the present embodiment, can more effectively prevent second molding part 240 in a longitudinal direction thus.
In addition, each of each lid eaves 238 is vertically terminal and second molding part 240 is cut into predetermined length.Thus, guide anchor 1000 can be formed smoothly in its each lower end and circular be had a size that reduces by molded simultaneously.
The vertically terminal cross rib 247 that contacts and support second molding part 240 respectively of each of each lid eaves 238.As a result, can prevent that second molding part 240 from separating with lid in a longitudinal direction.
Second molding part 240 is formed with a plurality of mobile grooves 242 on its lower surface, be used to make injecting material easily to move.
A kind of illustrative methods that is used to make according to the guide anchor of the seatbelt of the vehicle of embodiment of the present invention will be described below.
At first, by being pushed, the plate of being made by chromium-plated steel so that its bending, and forms as shown in Figure 8 lid 230.
Along with lid 230 is fixed on the mould (not shown), resin is injected into and covers in 230 the lower surface, forms second molding part 240 thus.That is to say to have that the lid 230 of connected second molding part 240 is manufactured to come out.Like this, depression 241 also is formed at the lower surface of second molding part 240, thereby has the width corresponding to the thickness of the following peripheral of the slip guide hole 120 of guide plate 100.
As a result, as shown in Figure 6 and Figure 7, lid 230 and second molding part 240 is combined into one to form guide 200.
Then, as shown in figure 10, the depression 241 of second molding part 240 is assembled into the following peripheral of the slip guide hole 120 of guide plate 100.At this moment, the latch groove 233 of guide 200 is assembled on the projection 103 of guide plate 100, prevents the misalignment between guide plate 100 and the guide 200 thus.
At last, under the assembly of guide plate 100 and guide 200 is installed in situation in the mould, carries out injection molding (injection molding) forming first molding part 300, thereby final product is provided.
Embodiment 2
Figure 10 to 16 shows second embodiment of the present invention.
As shown in figure 11, this guide anchor 1000 that is used for the seatbelt of vehicle comprises the guide plate 100 that is used for support safety band weight, is used to guide the guide 200 of safety strap and first molding part of being made up of resin 300 that is used to connect guide plate 100 and guide 200.
At first, as shown in figure 11, guide plate 100 is made by metallic material.Guide plate 100 has formation obturator hernia 110 at an upper portion thereof, and be formed on its underpart walking crosswise the slip guide hole 120 that extends on the direction.Obturator hernia is lockable by the pillar (not shown) that is fixed on the vehicle frame, and is used for guide anchor 1000 is remained on vehicle frame.Safety strap passes slip guide hole 120, and slip guide hole 120 need have the width of being wider than seatbelt.
Projection 103 is formed on the front surface and the rear surface of guide plate 100.
Simultaneously, shown in Figure 12 to 16, guide 200 is a kind of like this parts, that is, it is provided in the following peripheral of the slip guide hole 120 of the bottom that is formed on guide plate 100, and seatbelt directly contacts and slipped over by it with guide 200.
Guide 200 comprises having towards the lid 230 of the two or more friction openings of vertical center line bevelled and by making a bet into formed second molding part 240 of resin at the lower surface of lid 230.Certainly, lid 230 and nonessentially have a friction opening.
Lid 230 and safety strap direct contact, and make (for example chromium-plated steel) by metallic material with predetermined hardness.
Has depression 241 by second molding part 240 that forms into resin of making a bet at the lower surface of lid 230, the lower surface that depression 241 is formed at second molding part 240 in a longitudinal direction has the width corresponding to the thickness of the following peripheral of the slip guide hole 120 in the guide plate 100 thus.Like this, the depression 241 of second molding part 240 is suitable for being tightly fitted into the following peripheral of the slip guide hole 120 of guide plate 100.In addition, guide 200 is formed with the fitting recess 280 that engages with the projection 103 of guide plate 100.
When observing the cross section of guide 200, Figure 14 a and 14b show two exemplary structures of guide.
At first, the guide 200 shown in Figure 14 a comprises the lid 230 with symmetrical section, and second molding part 240 ends at the lower surface of lid.
Secondly, the guide 200 shown in Figure 14 b comprises and cover 230, and the side of lid 230 has different height, thus, when second molding part when the lower surface of long side of lid stops, its weak point one side at lid stops with exposed state.Therefore, guide anchor is adjusted to and can makes seatbelt not only contact but also contact with second molding part 240 with lid 230 when bumping.So because second molding part has increased the friction force of safety strap, so further reduced safety strap when bumping towards the oblique tendency of a lateral deviation.
In addition, shown in Figure 13 a to 13d, wish before forming second molding part 240, to process or become the outer surface of each friction opening 231 of female cap 230, reduce damage thus safety strap by the injection resin.
For this purpose, shown in Figure 15 a, the outer surface of the friction opening 231 of lid 230 is made into circle.This measure can realize by using proper tools that this part is polished.
Alternatively, shown in Figure 15 b, the periphery of the friction opening 231 of lid 230 can be bent downwardly.This measure can be punched on press and realize by after covering the formation concave shape.
In addition, as shown in figure 16, second molding part 240 is formed with a plurality of projections 242 by the surface of covering 230 friction opening 231 and exposing.Projection 242 is extended on the longitudinal direction of friction opening 231, and is mainly used in and absorbs impulsive force in such a way, that is, the load that produces when it can be bumped destroys.
The rear surface of lid 230 is formed with groove, can prevent more effectively that thus second molding part 240 is separated in a longitudinal direction.
Hereinafter with reference to Figure 13 a to 13d a kind of illustrative methods that is used to make according to the guide anchor of the described seatbelt that is used for vehicle of the present embodiment is described.
Shown in Figure 13 a, a kind of plate of being made by chromium-plated steel is carried out bending and punching by compacting, has two or more lids 230 towards vertical center line bevelled friction opening 231 with formation.
Shown in Figure 13 b, 230 be fixed under the situation of mould (not shown) at lid, resin is injected into and covers in 230 the lower surface, forms second molding part 240 thus.That is to say to have that the lid 230 of connected second molding part 240 is manufactured to come out.In this case, depression 241 also is formed on the lower surface of second molding part 240 simultaneously, thereby has the width corresponding to the thickness of the following peripheral of the slip guide hole 120 of guide plate 100.
Lid 230 and second molding part 240 is combined into one to form guide 200.
Then, shown in Figure 13 c, the depression 241 of second molding part 240 is assembled into the following peripheral of the slip guide hole 120 of guide plate 100.As a result, in injection molded process subsequently, the misalignment between guide plate 100 and the guide 200 can be prevented fully.
At last, shown in Figure 13 d, be installed in the mould under the situation, carry out injection molding forming first molding part 300, thereby final product is provided at the assembly of guide plate 100 and guide 200.
Embodiment 3
Figure 17 a to 17c shows according to the guide of the guide anchor of embodiment of the present invention and the connected structure between the guide plate.
As shown in the figure, the depression 241 that is formed at the lower surface of second molding part 240 alternately is formed with projection 241a and recessed 241b along the longitudinal direction at its lower surface.In addition, 120 following peripheral alternately is formed with recessed portion 101 and oncus (ridge) 102 to the slip guide hole 120 of guide plate 100 along the longitudinal direction in the hole, in order to be fitted into projection 241a and recessed 241b respectively.
At this moment, shown in Figure 17 a, be formed on recessed portion 101 and oncus 102 that projection 241a on the lower surface of depression 241 of second molding part 240 and recessed 241b are tightly fitted into guide plate 100 respectively, and do not produce any slit between them.
Shown in Figure 17 b, the projection 241a of second molding part 240 can be longer than the oncus 102 of guide plate 100, allows to produce between the two the slit thus.In this case, the projection 241a of second molding part 240 can partly be damaged when bumping, thereby absorbs bump.
Alternatively, shown in Figure 17 c, the projection 241a of second molding part 240 also can have consistent height, and the oncus 102 of guide plate 100 then can have incomparable inconsistent height.
In addition, the rear side of lid 230 is formed with groove, thereby prevents that more effectively second molding part from being separated in a longitudinal direction.
Though in above-mentioned first and second embodiments, be formed on the lower surface that depression 241 on the lower surface of second molding part 240 has flat pattern, but the 3rd embodiment is owing to have said structure 241 lower surfaces with this flat pattern that therefore do not need to cave in.As a result, need not to use the front surface of guide plate 100 can safely prevent promptly that with projection 103 on the rear surface guide 200 from separating with guide plate 100.
Because manufacturing is identical with the method for second embodiment according to the method for the guide anchor that is used for safety strap of the present embodiment, therefore will omit its detailed description at this.
Can clearly be seen that from the above description according to the present invention, depression is formed on second molding part in order to be assemblied on the guide plate, allow thus to realize simply assembling and the frequency of lower appearance faulty goods by accurate molding process.
The lid eaves is extended by the bottom of lid, thereby realizes between the lid and first molding part more simply and more firm joint.
The lower end of each lid eaves all curves inwardly, and supports the lower side of second molding part, thereby prevents that second molding part from separating with lid.
The cross rib that each covers vertical end in contact of eaves and supports second molding part, thus prevent that second molding part from separating with lid in a longitudinal direction.
Lid has the latch groove that is formed on its rear side, thereby prevents that more effectively second molding part from separating with lid in a longitudinal direction.
Vertical end and second molding part of each lid eaves are cut into predetermined length, thereby prevent owing to cover the increase of the guide anchor volume that eaves causes.
When projection is formed on the surface that second molding part exposes by the friction opening that covers, projection can be when bumping because seatbelt and passenger's weight and partly damaging, thereby partly absorb bump.
When a side of second molding part stopped during with exposed state, the friction force of safety strap increased, thus more effective minimizing safety strap when bumping to the tendency of lopsidedness.
The lower surface that is recessed in of second molding part alternately is formed with projection and recessed in a longitudinal direction, and be assembled on the guide plate that alternately is formed with recessed portion and oncus, thereby allow to realize simple assembling and reduce the frequency that faulty goods occurs by the accurate molding process of firm interim joint utilization.
In addition, the projection of second molding part is longer than the oncus of guide plate, and the projection of second molding part is partly damaged when bumping thus, thereby absorbs bump.
Should be appreciated that embodiment described above and accompanying drawing are the purposes of property presented for purpose of illustration, and the present invention is only limited by claims.In addition, one skilled in the art would recognize that under the situation of the scope and spirit that do not deviate from claims and proposed, can carry out various modifications, interpolation and replacement.