CN100374748C - 90 single automatic wet-type serial clutch assembling production line - Google Patents
90 single automatic wet-type serial clutch assembling production line Download PDFInfo
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- CN100374748C CN100374748C CNB2005100570627A CN200510057062A CN100374748C CN 100374748 C CN100374748 C CN 100374748C CN B2005100570627 A CNB2005100570627 A CN B2005100570627A CN 200510057062 A CN200510057062 A CN 200510057062A CN 100374748 C CN100374748 C CN 100374748C
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Abstract
The present invention discloses an assembling production line of 90 single automatic moisture type clutches, which is formed by orderly connecting three working areas respectively comprising an electrical print housing mark and master set assembling working area 100, a housing and driving disc assembly cleaning working area 200 and a clutch assembling working area 300. The housing and driving disc assembly cleaning working area 200 is formed by installing a circular air rack 201 and a hanger rope 202 between the assembling working area 100 and the assembling working area 300 of the flow production line, a special cleaning area is arranged outside the flow line, and the special cleaning area is connected with the air rack and the hanger rope. Three links for assembling clutches are integrated into the same production line for organizing production in the assembling production line, so the present invention has the advantages of reasonable configuration, effective production efficiency improvement and quality assurance.
Description
Technical field:
The invention belongs to clutch manufacturing mechanism technical field, be specifically related to a kind of assembling line that is used for 90 single automatic wet-type serial clutch.
Background technique:
90 single automatic wet-type serial clutch are the bigger class clutches of output, as 90 series such as 90D, S125C.Its structure of 90 serial clutch is basic identical: the driving disc combination is supported by stage clip with outer cover and is linked together with screw, the damping spring of buffer function has been housed between driving disc combination and outer cover, and driving disc can be free to slide in the outer cover keyway, outer cover 11, driving disc combination 12, stage clip 13, damping spring 15 and screw combination 14 are assembled into the outer cover combination, see accompanying drawing 1A and Figure 1B.Referring to accompanying drawing 2, driving disc combination is by driving disc 24, stop ring 22, flies piece 23 and limited ring 21 constitutes, and flies piece and supports by stop ring, and the limited ring location is loaded on the driving disc together.Referring to accompanying drawing 3, the structure of clutch assembly is to put into lower plate 31, centering sliding sleeve combination 32, upper plate 33 in the keyway of outer cover combination 1 successively, between lower plate and upper plate, put into simultaneously and separate spring 35, with circlip 34 they are combined then, the main engine factory that have require to put waveform spring 36 between back-up ring and upper plate, this part forms clutch assembly.Referring to Fig. 4, the combination of centering sliding sleeve is made of centring sleeve 42, centering sliding sleeve 43, friction plate A41 and friction plate B44, and the sliding sleeve of wherein feeling relieved is loaded on the inner ring of centring sleeve, and two friction plate A and a friction plate B combine, and are put in the outer ring of centring sleeve.
The technology of producing 90 serial clutch at present is basic identical, and manufacturing mechanism is basically identical also.Mainly constitute by three parts, comprise two production lines and a clear area, promptly assemble a production line of driving disc combination, another is the production line of assembling clutch assembly, these two production lines are separately independently, and after earlier the assembling of article one production line being finished, again that electricity is printed outer cover and driving disc combined stream are to the clear area, flow into the second production line again after cleaning is finished and assemble, so just bring following problem:
1, because assembling line comprises three links, increased logistics transportation and the component temporary time at pilot process, manufacturing efficiency is difficult to improve.
If any one production link of 2 three links is out of joint, must be to occur in batches, because it is after finishing in batches, assemble at last again, this can cause in batches scraps, and brings bigger loss, and there is defective in batches in the clutch quality that also causes easily producing.
3, because the difficult quality guarantee of present supporting producer, the heavy component (as outer cover, driving disc, lower plate and friction plate A, B) in pass that particularly influence the clutch performance are if the quality instability is carried out portion's dress, when general assembly, must occur doing over again in batches, also must cause rolling up of cost of production.
4, in existing production line, general producer adorns clutch housing assembly and driving disc combination carrying out portion earlier, then outer cover assembly and driving disc combination is cleaned, and carries out general assembly at last, in logistics progress, and cleaning and difficult quality guarantee.
Summary of the invention
The problem that in Assembling Production, occurs at present 90 serial clutch, one of purpose of the present invention is to provide a kind of rational 90 serial clutch flowing water assembling lines, this production line is organized production with same production line of the comprehensive one-tenth of three links of clutch assembling, rationally distributed, can effectively improve production efficient, guarantee quality of product, and possess online measuring ability simultaneously.
According to the object of the invention, the structure of these 90 serial clutch assembling production lines is composed as follows: it comprises three working areas, is respectively electricity seal outer cover sign and driving disc assembly assembling work district 100, outer cover and driving disc assembly clean work area 200 (this district can be shared with other serial clutch assembly assembling) and clutch assembly assembling work district 300.
Electricity seal outer cover sign comprises in proper order with the work section in driving disc assembly assembling work district 100: wear and fly the piece section, reprocess driving disc section, inspection driving disc section, on fly piece section, dress limited ring section, inspection parallel error section, inspection dynamic balancing section, outer cover detection segment and electricity seal outer cover identification section are set on the opposite of above-mentioned section, make electricity seal outer cover sign assemble each section and carry out synchronously on the both sides of production line with the driving disc assembly.
Outer cover and driving disc assembly clean work area 200: between 100 assembly sections and 300 assembly sections of this production line, capable in the air frame of circuit and hanger rope are installed, and at production line with the special clear area of peripheral hardware, get in touch by aerial hanger rope, automatically transport by aerial hanger rope, guarantee the normal operation of cleaning.Part to be cleaned is delivered on the hanger rope of aerial capable frame at the ending segment of production line 100 assembly sections, after process is cleaned and fortune circles, gets back to this position then again, guarantees carrying out smoothly of production.Like this washing machine is separated with a specialized environment district and assembly section, the noise and the mist of oil that can make workman on the production line avoid washing machine cause bad working environment.
Clutch assembly assembling work district has in proper order: close driving disc and outer cover section, dress driving disc 12, dress stage clip section, screw combination section, fastening screw trip bolt combination section, dress damping spring section, press flexibly section, beat that end is jumped section, loaded the plate section, calibrating heart sliding sleeve combined altitudes section, dress friction A, B fragment, the sliding sleeve of will feel relieved incorporate into the outer cover section, dress separates the spring section, load onto the plate section, shooting property back-up ring section, survey the lift section, change the lift section, be installed circle and waveform spring section, cleaning section, pack section, they are connected in sequence.
In addition.The present invention also whole production line is provided with 9 keys or important station, and they are respectively: inspection parallel error section, inspection dynamic balancing section, outer cover check section, close driving disc and outer cover section, press flexibly section, load the plate section, calibrating heart sliding sleeve combined altitudes section, the sliding sleeve of will feeling relieved incorporate into outer cover section, survey lift section; These keys or important station are provided with the control knob, and these control knobs are got in touch by guide line and control centre.
Below work effect of the present invention is illustrated:
1, realized that from structure 3 links that 90 single automatic clutchs assemble have been incorporated in a line assembles, be convenient to process is controlled, reached the purpose of improving the quality of products with output.Wherein the electric front half part that is identified at assembly line that prints of the assembling of driving disc assembly and outer cover assembles, logistics arrives cleaning area to the cleaning of driving disc assembly and outer cover through the driving frame, clean after the space vehicle frame is got back to assembly line again, carry out last total process of assembling, as long as quality problems appear in any one link in the assembling link, assembly line will stop line, be convenient to find out the generation link of quality problems, and control of quality can not cause in batches scraps; Simultaneously not must in the middle of flow process or turnover, reduced temporary time of logistics transportation and pilot process, be convenient to enhance productivity.
2, change the localized production technology of production line, carried out effective quality control; For the inspection parallel error section of electricity seal outer cover sign with driving disc assembly assembling work district 100, if defective phenomenon, just can directly defective be turned back to and reprocess the driving disc section, after changing driving disc, again through inspection driving disc section, on fly piece section, dress limited ring section, get back to inspection parallel error section at last again, reach the purpose of improving the quality of products;
3, for quality of product is controlled and controlled effectively to these three production lines, be provided with the control knob at crucial or important station, so that they are control effectively; On whole production line, be provided with 9 keys or important station altogether, as long as these 9 keys or important station are controlled well, just can improve the quality of product of 90 single automatic clutchs effectively;
4, realize the online measuring ability of clutch assembling, increased the detection control point, can effectively improve the quality of products the purpose that reduces cost; On whole production line, be provided with 8 testing stations altogether, wherein examine the parallel error section, press flexible section and three control sections of calibrating heart sliding sleeve combined altitudes section for improving the control test point of clutch quality of product increase.
5, owing to the cleaning of component is carried out in special clear area, and do not need logistics to carry, all finish, all play positive impetus for the turbidity test of improving assembly environment and raising component but directly transport with aerial row frame; Because part cleaning is carried out in special clear area, the mist of oil that produces during the cleaning part just can be effectively and assembly interval isolate, play the effect that improves assembly environment; Owing to reduced the logistics link, treated that because of the unclean of container case the component cleaning band comes hidden danger simultaneously, also reduced component damaging in circular flow simultaneously for guaranteeing.
Description of drawings
Figure 1A and Figure 1B are the outer cover composite structure schematic representation of 90 serial clutch;
Fig. 2 is the driving disc composite structure schematic representation of 90 serial clutch;
Fig. 3 is 90 serial clutch assembly structure schematic representation;
Fig. 4 is the structural representation of the centering sliding sleeve combination of 90 serial clutch;
Fig. 5 is the schematic representation of 90 single automatic wet-type serial clutch assembling production lines.
Fig. 6 is capable in the air shelf structure schematic representation;
Fig. 7 is aerial hanger rope structural representation;
Embodiment
Referring to accompanying drawing 5, the structure of these 90 serial clutch assembling production lines is divided into three working areas, is respectively the electricity seal outer cover sign of leading portion and the clutch assembly assembling work district 300 of outer cover and the driving disc assembly clean work area 200 (this working area can be shared as the assembling of C100 serial clutch assembly with other series) and the back segment of driving disc assembly assembling work district 100, centre.The work section of each working area is arranged as follows:
Electricity seal outer cover sign and driving disc assembly assembling work district 100 fly piece section 101 by wearing, reprocess driving disc section 102, inspection driving disc section 103, on fly piece section 104, dress limited ring section 105, inspection parallel error section 106 and be connected successively to examine dynamic balancing section 107, the production line that outer cover check section 108 and electricity seal identification section 109 are arranged in above-mentioned section carries out on one side synchronously, and the particular content of each section is:
Wear and fly piece section 101: require to fly piece according to each main engine factory and penetrate in the stop ring, form and fly the piece combination four groups; Because it is different that each main engine factory requires, the main engine factory that have require one group to fly piece and constitute by 7, and four groups amount to 28 and fly piece; The main engine factory that have require one group to fly piece and constitute by 8, and four groups amount to 32 and fly piece; It is φ 3.2 that the main engine factory that have simultaneously require the stop ring diameter, and it is φ 3.0 that the main engine factory that have require the stop ring diameter;
Reprocess driving disc section 102: mainly be that the defective driving disc assembly of inspection parallel error section 106 stations is transported to this station, unload limited ring earlier, will fly piece combination then and from driving disc, take off, underproof driving disc is put into defective container case, and to flow into next station to be installed with fly piece combination and the limited ring unloaded down;
Inspection driving disc section 103: heavy size in the pass of driving disc and outward appearance are tested; The next station of qualified inflow carries out to be installed, underproofly puts into underproof container case;
On fly piece section 104: the piece combination of flying that will penetrate stop ring is divided into four groups, on go in the locating slot of driving disc, place, the location of stop ring will snap in the positioning hole of driving disc, to prevent the slip of stop ring in driving disc;
Dress limited ring section 105:, block the recess place that flies piece with limited ring with the first-class driving disc assembly that flies the piece combination;
Inspection parallel error section 106: check flies the parallelism that flies piece surface of contact and four legs of driving disc that piece is combined in the clutch assembly state of rest;
Inspection dynamic balancing section 107: check driving disc assembly is with the unbalancing value of driving disc splined hole location;
Outer cover check section 108: according to the check job instruction outer cover is checked, particularly tested to being covered with flawless, cold shut and outward appearance;
Electricity seal identification section 109: require on outer cover, to carry out electricity seal sign according to each big main engine factory, mainly know installation time and producer's code of clutch at the outer cover subscript.
Outer cover and driving disc assembly clean work area 200: between 100 assembly sections and 300 assembly sections of this production line, circuit is installed goes frame 201 and hanger rope 201 in the air, and at production line with the special clear area of peripheral hardware, get in touch by aerial capable frame and hanger rope.The driving disc assembly is after the inspection dynamic balancing section 107 of these production line 100 assembly sections, after examining the dynamic balancing that dynamically balanced operative employee examined the driving disc assembly, directly the driving disc assembly is put into hanger rope, same outer cover is behind electricity seal identification section 109, print the sign operator outer cover that electricity is printed by electricity and put into hanger rope, driving disc assembly and outer cover are transported to the clear area through aerial row frame like this, after process is cleaned and fortune circles, get back to this position then again, guarantee carrying out smoothly of production;
Clutch assembly assembling work district order: have the driving disc of closing and outer cover section 301, dress driving disc 302, dress stage clip section 303, screw combination section 304, fastening screw trip bolt combination section 305, dress damping spring section 306, press section 307 flexibly, beat end and jump section 308, load plate section 309, calibrating heart sliding sleeve combined altitudes section 310, dress friction A, B fragment 311, the sliding sleeve of will feeling relieved incorporates into outer cover section 312, dress separates spring section 313, load onto plate section 314, shooting property back-up ring section 315, survey lift section 316, change lift section 317, circle and corrugated gasket section 318 are installed, cleaning section 319, packing section 320 is formed by connecting; The particular content of its each section is:
Close driving disc and outer cover section 301: be that driving disc assembly and outer cover are mated, in outer cover, move no catching phenomenon flexibly to guarantee the driving disc assembly;
Dress driving disc section 302: this section also can with 301 merge.
Dress stage clip section 303:, on driving disc, put into 4 stage clips successively with the driving disc outer cover combination that matches;
Screw combination section 304: on screw, be inserted in plain cushion and spring pad successively, form the screw combination;
Fastening screw trip bolt combination section 305: on special-purpose Pneumatic fixture, compression press spring links together driving disc assembly and outer cover with screw, and fastening;
Dress damping spring section 306: an end of damping spring is leaned against on the leg of driving disc, and the other end leans against on another leg of outer cover, plays effective cushioning effect;
Beat end and jump section 308: go in the driving disc splined hole with tapering multiple key core axle sleeve, on the beat instrument, detect the end of outer cover and jump;
Load plate section 309: will load plate according to the assembling work guiding book in qualified driving disc, the cover member, check the sideshake of lower plate and outer cover simultaneously;
Calibrating heart sliding sleeve combined altitudes section 310: according to the requirement of each main engine factory, examine and determine the combined altitudes of heart sliding sleeve entirely, it is to be installed that eligible flows into next station, and the failure puts into red container case;
Dress friction A, B fragment 311: on qualified centering sliding sleeve, put into a friction A sheet, a friction B sheet and a friction A sheet successively, form the combination of centering sliding sleeve friction plate;
The sliding sleeve friction plate of will feeling relieved incorporates into outer cover section 312: outer cover is put in the centering sliding sleeve friction plate combination that will go up the operation assembling, and the sideshake of check friction B sheet and outer cover is in the claimed range of main engine factory's regulation;
Dress separates spring section 313: separate 4 bearing pins that spring is put into lower plate successively with 4;
Load onto plate section 314: upper plate is put into above the combination of centering sliding sleeve friction plate, and last board slot is put into the keyway of outer cover, and requires upper plate can be free to slide in the keyway of outer cover;
Shooting property back-up ring section 315: circlip is snapped in the keyway of outer cover;
Survey lift section 316: special tooling is placed in the centering sliding sleeve internal tooth that installs clutch assembly, detects its lift, and judge its lift whether in the qualified lift that main engine factory require, defective part flows into changes lift section 317 stations and changes; Right rail flows into the circle that is installed and carries out to be installed with corrugated gasket section 317 stations;
Change lift section 317: will not meet the clutch assembly that main engine factory's lift requires, take off back-up ring, upper plate, separation spring and the combination of centering sliding sleeve, more renewal of facing renewal is surveyed 316 sections of lifts again through 312 sections, 313 sections, 314 sections, 315 sections assemblings again, circulates with this;
Circle and corrugated gasket section 318 are installed: there is this requirement in the main engine factory that have, during assembling, put collar to special tooling after putting corrugated gasket earlier, under the effect of palm press machine, collar are pressed in the collar groove of centering sliding sleeve;
Cleaning section 319: clutch assembly is cleaned, and this station mainly is that its outward appearance is cleaned;
Packing section 320: require to pack according to each big main engine factory, fill out simultaneously and put the quality certification.
Simultaneously, whole production line is provided with 9 keys or important station, and they are respectively: inspection parallel error section 106, inspection dynamic balancing section 107, outer cover check section 108, close driving disc and outer cover section 301, press flexibly section 307, load plate section 309, calibrating heart sliding sleeve combined altitudes section 310, the sliding sleeve of will feeling relieved incorporate into outer cover section 312, survey lift section 316; These keys or important station are provided with the control knob, and these control knobs are got in touch with the control centre that production line is controlled by guide line.
Claims (2)
1.90 single automatic wet-type serial clutch assembling production line, it is characterized in that it is connected to form successively by three working areas, be respectively electricity seal outer cover sign and driving disc assembly assembling work district (100), outer cover and driving disc assembly clean work area (200) and clutch assembly assembling work district (300);
Electricity seal outer cover sign comprises in proper order with the work section in driving disc assembly assembling work district (100): dress flies piece section (101), reprocesses driving disc section (102), inspection driving disc section (103), on fly piece section (104), dress limited ring section (105), inspection parallel error section (106), inspection dynamic balancing section (107), outer cover detection segment (108) is set on the production line opposite of above-mentioned section and electricity prints outer cover identification section (109);
Outer cover and driving disc assembly clean work area (200): between the assembling work district (100) and assembling work district (300) of this flow production line, capable in the air frame (201) of circuit and hanger rope (202) are installed, and at production line with the special clear area of peripheral hardware, get in touch by aerial capable frame and hanger rope;
Clutch assembly assembling work district (300) order has: close driving disc and outer cover section (301), dress driving disc section (302), dress stage clip section (303), screw combination section (304), fastening screw trip bolt combination section (305), dress damping spring section (306), press section (307) flexibly, beat end and jump section (308), load plate section (309), calibrating heart sliding sleeve combined altitudes section (310), dress friction A, B fragment (311), the sliding sleeve of will feeling relieved incorporates into outer cover section (312), dress separates spring section (313), load onto plate section (314), shooting property back-up ring section (315), survey lift section (316), change lift section (317), circle and waveform spring section (318) are installed, cleaning section (319), packing section (320), they are connected in sequence.
2. clutch assembling production line according to claim 1, it is characterized in that being provided with 9 keys or important station altogether on whole production line, they are respectively: inspection parallel error section (1 06), inspection dynamic balancing section (107), outer cover check section (108), close driving disc and outer cover section (301), press flexibly section (307), load plate section (309), calibrating heart sliding sleeve combined altitudes section (310), the sliding sleeve of will feeling relieved incorporate into outer cover section (312), survey lift section (316); These keys or important station are provided with the control knob.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100570627A CN100374748C (en) | 2005-05-15 | 2005-05-15 | 90 single automatic wet-type serial clutch assembling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100570627A CN100374748C (en) | 2005-05-15 | 2005-05-15 | 90 single automatic wet-type serial clutch assembling production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1737392A CN1737392A (en) | 2006-02-22 |
| CN100374748C true CN100374748C (en) | 2008-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100570627A Expired - Fee Related CN100374748C (en) | 2005-05-15 | 2005-05-15 | 90 single automatic wet-type serial clutch assembling production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100374748C (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5054186A (en) * | 1990-10-12 | 1991-10-08 | Saturn Corporation | Clutch assembly method |
-
2005
- 2005-05-15 CN CNB2005100570627A patent/CN100374748C/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5054186A (en) * | 1990-10-12 | 1991-10-08 | Saturn Corporation | Clutch assembly method |
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| Publication number | Publication date |
|---|---|
| CN1737392A (en) | 2006-02-22 |
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Granted publication date: 20080312 Termination date: 20130515 |