CN203557102U - Full-automatic disc assembler - Google Patents

Full-automatic disc assembler Download PDF

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Publication number
CN203557102U
CN203557102U CN201320763263.9U CN201320763263U CN203557102U CN 203557102 U CN203557102 U CN 203557102U CN 201320763263 U CN201320763263 U CN 201320763263U CN 203557102 U CN203557102 U CN 203557102U
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CN
China
Prior art keywords
unit
manipulator
assembling
led
cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320763263.9U
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Chinese (zh)
Inventor
张臻
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAIZHOU FAREAST TIEMA AUTOMATION CO Ltd
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TAIZHOU FAREAST TIEMA AUTOMATION CO Ltd
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Priority to CN201320763263.9U priority Critical patent/CN203557102U/en
Application granted granted Critical
Publication of CN203557102U publication Critical patent/CN203557102U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a full-automatic disc assembler, belongs to the technical field of mechanical and electronic integration and solves the current problems of low LED lamp assembling efficiency and low assembling precision. The full-automatic disc assembler comprises a frame, a worktable arranged on the frame and a rotating disc arranged on the worktable. A plurality of evenly distributed clamps are arranged at an edge of the rotating disc. A motor divider for driving the rotating disc to rotate is arranged in the frame. An aluminum casing assembling structure, a revise center, a plastic insulation sleeve assembling structure, an LED aluminum substrate assembling structure, a lamp filament organizing unit, a lamp holder assembling unit, two adjacent lamp holder rotating units, high voltage measuring unit, a lamp testing unit, a lamp filament cutting unit, a riveting unit, a rivet pressing unit, a screwing and next screw fetching unit and an overturning unit are sequentially arranged at an edge of the worktable and correspond to the clamps, and a gluing unit, a bulb assembling unit and a bulb disassembling unit which are corresponding to the overturning unit are arranged at the edge of the worktable. The full-automatic disc assembler has the advantages of high assembling precision, high assembling efficiency and the like.

Description

Fully automatic disk assembly machine
Technical field
The utility model belongs to electromechanical integration technology area, relates to a kind of assembly machine, particularly a kind of fully automatic disk assembly machine.
Background technology
Traditional electricity-saving lamp production process is screwed, is cut the master operations such as filament, upper rivet, pressure rivet, qualified detection, lamp holder nailing and forms by compression moulding part, upper lamp holder, lamp holder.But these production processes still can not reach full-automatic production operation, some operations or by completing by hand, such as upper, arrange filament, upper lamp holder, upper rivet, get the operations such as lamp.And its each operation station of energy-saving lamp automatic assembly line is close to and arranges before and after being, is a rectangular linear pattern streamline, has following problem: be mainly that this streamline takies place, workshop larger; Because frock is many, while changing kind, contrast of regulating speed trouble, is unfavorable for production management simultaneously; This energy-saving lamp automatic assembly line can only assemble electricity-saving lamp, can not realize the automatic assembling of LED lamp, has certain limitation.
For this reason, the applicant is called " illuminating lamp automatic assembling machine " (application number is: patent 2013204499039), comprises frame in previously having declared a key name, be located at the discoid workbench in frame and be located at the discoid rolling disc on workbench, rolling disc and workbench be coaxial to be arranged and the diameter of rolling disc is less than the diameter of workbench, in frame, be provided with the motor dispenser for driving turn disc, the edge of rolling disc is provided with some for clamping the fixture of semi-finished product lamp, work edge of table be provided with successively with fixture one by one corresponding setting for semi-finished product lamp being transported to the upper modulated structure of fixture, be used for the correction center of the center of proofreading and correct semi-finished product lamp, for by the stretching filament filament unit that draws, for packing lamp holder into upper holder structure on semi-finished product lamp, two adjacent settings revolve lamp holder unit, LED surveys high voltage unit, examination lamp unit, cut filament unit, upper rivet arrangement, pressure rivet unit, nailing is got sub-cell, roll-over unit, beat glue unit, and upper ball bubble structure, lower LED lamp unit and get modulated structure, fixture is evenly arranged on the edge of rolling disc.
LED aluminium base illuminator mainly comprises aluminium shell, insulated plastic cover and LED aluminium base light source, its structure is different from common LED modulated structure, obviously the illuminating lamp automatic assembling machine of the previous utility model of the applicant is not suitable for the assembling of this LED aluminium base illuminator, need to propose a kind of assembly machine of LED aluminium base illuminator.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed the fully automatic disk assembly machine that a kind of automaticity is high, be applicable to the assembling of LED aluminium base illuminator.
The purpose of this utility model can realize by following technical proposal:
This fully automatic disk assembly machine, comprise frame, be located at the discoid workbench in frame and be located at the discoid rolling disc on workbench, described rolling disc is provided with some equally distributed fixtures with the edge of the coaxial setting of workbench and rolling disc, in described frame, be provided with the motor dispenser for driving turn disc, it is characterized in that, described work edge of table is provided with the upper aluminium shell mechanism with the corresponding setting of above-mentioned fixture successively, correction center, upper insulated plastic nested structure, upper LED aluminum substrate structure, reason filament unit, upper lamp holder unit, two adjacent settings revolve lamp holder unit, survey high voltage unit, examination lamp unit, cut filament unit, upper rivet unit, pressure rivet unit, nailing is got sub-cell and roll-over unit, described work edge of table be also provided with the corresponding setting of roll-over unit beat glue unit, upper ball bubble He Xiadeng unit, unit.
The operation principle of all the other operations is with reference to the patent of declaring before the applicant.
In above-mentioned fully automatic disk assembly machine, described upper aluminium shell mechanism comprises column, be located on column be charging tray and for aluminium shell being delivered to the vibrating disc being in charging tray, the described end that is charging tray has Dai Shang district one, is also provided with for by the location structure of aluminium shell location, for the aluminium shell after having good positioning being pushed into pushing cylinder to and capturing and be delivered to upper the manipulator one on fixture for the aluminium shell in Jiang Daishang district one of Dai Shang district one on described column.
Manually aluminium shell is put in vibrating disc, vibrating disc is continuously aluminium shell mechanism on this aluminium shell is provided.Aluminium shell arrives and is in charging tray under the promotion of vibrating disc, by location structure, positions, and after having good positioning, pushes cylinder to aluminium shell is pushed in Dai Shang district one, and upper manipulator one is put into fixture by aluminium shell.
In above-mentioned fully automatic disk assembly machine, the bottom of described aluminium shell has locating hole, described location structure comprises being located at and is the position rotating jaw of charging tray top and is located at the alignment pin that is charging tray below, the described top that is charging tray is also provided with the positioning motor for driving position rotating jaw to rotate, described in be charging tray below also there is the promotion cylinder that promotes alignment pin lifting.
Aluminium shell is issued to and is in charging tray in the promotion of vibrating disc, position rotating jaw declines and clamps shell, under the driving of positioning motor, drive the rotation of aluminium shell, when the locating hole on aluminium shell combines with the alignment pin of below, shell stops the rotation, and aluminium shell rotating 360 degrees just can be located successfully with interior in theory.
In above-mentioned fully automatic disk assembly machine, described upper insulated plastic nested structure comprises support bar, be located at chute on support bar, be located at the locating slot He Daishang district two of chute bottom, and described support bar is provided with for insulated plastic cover being captured and put into the manipulator one of locating slot, for the insulated plastic cover of locating slot being captured and put into the manipulator two in Zhi Daishang district two and overlapping upper the manipulator two that captures and put into above-mentioned fixture for the insulated plastic in Jiang Daishang district two.
Manually insulated plastic cover is put into chute, manipulator one captures and puts into insulated plastic cover to locating slot, and after having good positioning, manipulator two captures and put into Zhi Daishang district two by the insulated plastic cover in locating slot, and upper manipulator two completes last upper part action.
In above-mentioned fully automatic disk assembly machine, described chute is two and is set up in parallel, and above-mentioned locating slot He Daishang district two is also two, and above-mentioned manipulator one and manipulator two are two, and described manipulator two lays respectively at the both sides of two locating slots.
In above-mentioned fully automatic disk assembly machine, described workbench is provided with holder, described holder is provided with the steel wire bar being obliquely installed for LED aluminium base is cascaded, and described holder is provided with the keeper for preventing that LED aluminium base from coming off from steel wire bar.
In above-mentioned fully automatic disk assembly machine, described upper LED aluminum substrate structure comprises the traversing cylinder pushing to cylinder, push to cylinder transverse shifting and for the LED aluminium base on steel wire bar being captured and is delivered to the upset taking mechanical hand of pushing on cylinder, the described top of pushing to cylinder is provided with the sizing unit for the surface of LED aluminium base being carried out to gluing, and in basis, LED aluminum substrate structure also comprises the automatic screw loading unit that is positioned at aluminium shell below.
While needing pickup, keeper unclamps, LED aluminium base landing from steel wire bar, upset taking mechanical hand is put into this LED aluminium base to push on cylinder, sizing unit carries out gluing to LED aluminium base surface, after gluing finishes, traversing cylinder is pushed to cylinder action, shift LED aluminium sheet onto corresponding aluminium shell below, LED aluminium base is put into aluminium shell pushing under cylinder action, automatic screw loading unit moves upward, and realizes the operation of tightening up a screw, and now LED aluminium base is connected with aluminium shell.
Compared with prior art, this fully automatic disk assembly machine has following advantage:
This assembling function is assembled LED aluminium base illuminator, and working (machining) efficiency is high; Workbench is arranged to discoid, the shared area of assembling flow path is little, saves place; Be provided with correction center, LED survey high voltage unit and nailing and get sub-cell, underproof product is got rid of in time, assembly precision is high; Workman only needs to carry out material loading, and simple to operate, automaticity is high, saves labour cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment of providing of the utility model.
Fig. 2 is the structural representation of upper aluminium shell mechanism.
Fig. 3 is the structural representation of location structure.
Fig. 4 is the structural representation of upper insulated plastic nested structure.
Fig. 5 is the structural representation of upper LED aluminum substrate structure.
In figure, 1, frame; 2, workbench; 3, rolling disc; 4, fixture; 5, upper aluminium shell mechanism; 6, correction center; 7, upper insulated plastic nested structure; 8, upper LED aluminum substrate structure; 9, reason filament unit; 10, upper lamp holder unit; 11, revolve lamp holder unit; 12, survey high voltage unit; 13, examination lamp unit; 14, cut filament unit; 15, upper rivet unit; 16, pressure rivet unit; 17, nailing is got sub-cell; 18, roll-over unit; 19, beat glue unit; 20, upper ball bubble unit; 21, lower lamp unit; 22, holder; 23, steel wire bar; 24, keeper; 50, promote cylinder; 51, column; 52, be charging tray; 53, vibrating disc; 54, Dai Shang district one; 55, push cylinder to; 56, upper manipulator one; 57, position rotating jaw; 58, alignment pin; 59, positioning motor; 71, support bar; 72, chute; 73, locating slot; 74, Dai Shang district two; 75, manipulator one; 76, manipulator two; 77, upper manipulator two; 81, push to cylinder; 82, traversing cylinder; 83, upset taking mechanical hand; 84, sizing unit; 85, the unit of tightening up a screw.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
Fully automatic disk assembly machine as shown in Figure 1, comprise frame 1, be located at the discoid workbench 2 in frame 1 and be located at the discoid rolling disc 3 on workbench 2, rolling disc 3 is provided with some equally distributed fixtures 4 with the edge of the coaxial setting of workbench 2 and rolling disc 3, is provided with the motor dispenser for driving rolling disc 3 to rotate in frame 1.
As shown in Figure 1, the edge of workbench 2 be provided with successively with the upper aluminium shell mechanism 5 of fixture 4 corresponding settings, correction center 6, on insulated plastic nested structure 7, on LED aluminum substrate structure 8, reason filament unit 9, on the revolving lamp holder unit 11, survey high voltage unit 12 of lamp holder unit 10, two adjacent settings, examination lamp unit 13, cut filament unit 14, on rivet unit 15, pressure rivet unit 16, nailing get sub-cell 17 and roll-over unit 18, the edge of workbench 2 be also provided with roll-over unit 18 corresponding settings beat glue unit 19, upper ball steeps unit 20 and lower lamp unit 21.
As shown in Figure 2, upper aluminium shell mechanism 5 comprises column 51, be located on column 51 be charging tray 52 and for aluminium shell being delivered to the vibrating disc 53 being in charging tray 52, the end that is charging tray 52 has Dai Shang district 1, is also provided with for by the location structure of aluminium shell location, for the aluminium shell after having good positioning being pushed into pushing cylinder 55 to and capturing and be delivered to upper the manipulator 1 on fixture 4 for the aluminium shell in Jiang Daishang district 1 of Dai Shang district 1 on column 51.
Manually aluminium shell is put in vibrating disc 53, vibrating disc 53 is continuously aluminium shell mechanism 5 on this aluminium shell is provided.Aluminium shell arrives and is in charging tray 52 under the promotion of vibrating disc 53, by location structure, positions, and after having good positioning, pushes cylinder 55 to aluminium shell is pushed in Dai Shang district 1, and upper manipulator 1 is put into fixture 4 by aluminium shell.
As shown in Figure 3, the bottom of aluminium shell has locating hole, location structure comprises being located at and is the position rotating jaw 57 of charging tray 52 tops and is located at the alignment pin 58 that is charging tray 52 belows, as shown in Figure 2, the top that is charging tray 52 is also provided with the positioning motor 59 for driving position rotating jaw 57 to rotate, and the below that is charging tray 52 also has the promotion cylinder 50 that promotes alignment pin 58 liftings.
Aluminium shell is issued to and is in charging tray 52 in the promotion of vibrating disc 53, position rotating jaw 57 declines and clamps shell, under the driving of positioning motor 59, drive the rotation of aluminium shell, when the locating hole on aluminium shell combines with the alignment pin 58 of below, shell stops the rotation, and aluminium shell rotating 360 degrees just can be located successfully with interior in theory.
As shown in Figure 4, upper insulated plastic nested structure 7 comprises support bar 71, be located at chute 72 on support bar 71, be located at the locating slot 73He Daishang district 2 74 of chute 72 bottoms, and support bar 71 is provided with for insulated plastic cover being captured and put into the manipulator 1 of locating slot 73, for the insulated plastic cover of locating slot 73 being captured and put into the manipulator 2 76 in Zhi Daishang district 2 74 and overlapping upper the manipulator 2 77 that captures and put into fixture 4 for the insulated plastic in Jiang Daishang district 2 74.
Manually insulated plastic cover is put into chute 72, manipulator 1 captures and puts into insulated plastic cover to locating slot 73, after having good positioning, manipulator 2 76 captures and puts into Zhi Daishang district 2 74 by the insulated plastic cover in locating slot 73, and upper manipulator 2 77 completes last upper part action.
In the present embodiment, as shown in Figure 4, chute 72 is two and is set up in parallel, and locating slot 73He Daishang district 2 74 is also two, and manipulator 1 and manipulator 2 76 are two, and manipulator 2 76 lays respectively at the both sides of two locating slots 73.
As shown in Figure 5, be provided with holder 22 on workbench 2, holder 22 is provided with the steel wire bar 23 being obliquely installed for LED aluminium base is cascaded, and holder 22 is provided with the keeper 24 for preventing that LED aluminium base from coming off from steel wire bar 23.
As shown in Figure 5, upper LED aluminum substrate structure 8 comprises to be pushed to cylinder 81, pushes to the traversing cylinder 82 of cylinder 81 transverse shiftings and for the LED aluminium base on steel wire bar 23 being captured and is delivered to the upset taking mechanical hand 83 of pushing on cylinder 81, the top of pushing to cylinder 81 is provided with the sizing unit 84 for the surface of LED aluminium base being carried out to gluing, and in basis, LED aluminum substrate structure 8 also comprises the automatic screw loading unit 85 that is positioned at aluminium shell below.
While needing pickup, keeper 24 unclamps, LED aluminium base landing from steel wire bar 23, upset taking mechanical hand 83 is put into this LED aluminium base to push on cylinder 81, sizing unit 84 carries out gluing to LED aluminium base surface, after gluing finishes, traversing cylinder 82 is pushed to cylinder 81 and is moved, shift LED aluminium sheet onto corresponding aluminium shell below, LED aluminium base is put into aluminium shell pushing under cylinder 81 effect, automatic screw loading unit 85 moves upward, and realizes the operation of tightening up a screw, and now LED aluminium base is connected with aluminium shell.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.

Claims (7)

1. a fully automatic disk assembly machine, comprises frame (1), be located at the discoid workbench (2) in frame (1) and be located at the discoid rolling disc (3) on workbench (2), described rolling disc (3) coaxially arranges with workbench (2) and the edge of rolling disc (3) is provided with some equally distributed fixtures (4), in described frame (1), be provided with the motor dispenser for driving rolling disc (3) to rotate, it is characterized in that, the edge of described workbench (2) is provided with the upper aluminium shell mechanism (5) with the corresponding setting of above-mentioned fixture (4) successively, correction center (6), upper insulated plastic nested structure (7), upper LED aluminum substrate structure (8), reason filament unit (9), upper lamp holder unit (10), two adjacent settings revolve lamp holder unit (11), survey high voltage unit (12), examination lamp unit (13), cut filament unit (14), upper rivet unit (15), pressure rivet unit (16), nailing is got sub-cell (17) and roll-over unit (18), the edge of described workbench (2) be also provided with the corresponding setting of roll-over unit (18) beat glue unit (19), upper ball steeps unit (20) and lower lamp unit (21).
2. fully automatic disk assembly machine according to claim 1, it is characterized in that, described upper aluminium shell mechanism (5) comprises column (51), be located at being charging tray (52) and being the interior vibrating disc (53) of charging tray (52) for aluminium shell is delivered on column (51), the described end that is charging tray (52) has Dai Shang district one (54), on described column (51), be also provided with the location structure for aluminium shell is located, for the aluminium shell after having good positioning being pushed into pushing cylinder (55) to and capturing and be delivered to upper the manipulator one (56) on fixture (4) for the aluminium shell in Jiang Daishang district one (54) of Dai Shang district one (54).
3. fully automatic disk assembly machine according to claim 2, it is characterized in that, the bottom of described aluminium shell has locating hole, described location structure comprises being located at and is the position rotating jaw (57) of charging tray (52) top and is located at the alignment pin (58) that is charging tray (52) below, the described top that is charging tray (52) is also provided with the positioning motor (59) for driving position rotating jaw (57) to rotate, described in be charging tray (52) below also there is the promotion cylinder (50) of promotion alignment pin (58) lifting.
4. according to the fully automatic disk assembly machine described in claim 1 or 2 or 3, it is characterized in that, described upper insulated plastic nested structure (7) comprises support bar (71), be located at the chute (72) on support bar (71), be located at locating slot (73) the He Daishang district two (74) of chute (72) bottom, described support bar (71) is provided with for insulated plastic cover is captured and put into the manipulator one (75) to locating slot (73), for the insulated plastic cover in locating slot (73) being captured and is put into the manipulator two (76) in Zhi Daishang district two (74) and overlapping upper the manipulator two (77) that captures and put into above-mentioned fixture (4) for the insulated plastic in Jiang Daishang district two (74).
5. fully automatic disk assembly machine according to claim 4, it is characterized in that, described chute (72) is two and is set up in parallel, above-mentioned locating slot (73) He Daishang district two (74) is also two, above-mentioned manipulator one (75) and manipulator two (76) are two, and described manipulator two (76) lays respectively at the both sides of two locating slots (73).
6. according to the fully automatic disk assembly machine described in claim 1 or 2 or 3, it is characterized in that, described workbench (2) is provided with holder (22), described holder (22) is provided with the steel wire bar (23) being obliquely installed for LED aluminium base is cascaded, and described holder (22) is provided with the keeper (24) for preventing that LED aluminium base from coming off from steel wire bar (23).
7. fully automatic disk assembly machine according to claim 6, it is characterized in that, described upper LED aluminum substrate structure (8) comprises pushes to cylinder (81), promotion is pushed to the traversing cylinder (82) of cylinder (81) transverse shifting and for the LED aluminium base on steel wire bar (23) being captured and is delivered to the upset taking mechanical hand (83) of pushing on cylinder (81), the described top of pushing to cylinder (81) is provided with the sizing unit (84) for the surface of LED aluminium base being carried out to gluing, in basis, LED aluminum substrate structure (8) also comprises the automatic screw loading unit (85) that is positioned at aluminium shell below.
CN201320763263.9U 2013-11-28 2013-11-28 Full-automatic disc assembler Expired - Fee Related CN203557102U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440088A (en) * 2014-12-15 2015-03-25 苏州赛硕软件有限公司 Automatic assembling equipment for flashlights
CN105014373A (en) * 2015-07-28 2015-11-04 浙江大学台州研究院 Automatic assembling device for electronic mosquito repellent components
CN105364477A (en) * 2015-11-24 2016-03-02 江苏浩明光电科技股份有限公司 Full automatic assembling machine for T8LED lamp tube plugs
CN105499993A (en) * 2016-01-19 2016-04-20 苏州弘毅辉自动化设备有限公司 Equipment for assembling of buckle
CN106925712A (en) * 2017-05-04 2017-07-07 摩丁普信热能技术(江苏)有限公司 Disk product automatic riveting press device
CN107774516A (en) * 2017-11-26 2018-03-09 金陈敏 A kind of automatic gluing machine for automobile luggage racks
CN108747348A (en) * 2018-06-13 2018-11-06 王刚 A kind of LED light automatic assembling machine
CN111230475A (en) * 2020-01-16 2020-06-05 陈如会 Upper cover feeding device of sliding switch production equipment
CN111482519A (en) * 2020-04-15 2020-08-04 伟柏智能装备(浙江)有限公司 Automatic riveting machine is arranged to fire

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104440088A (en) * 2014-12-15 2015-03-25 苏州赛硕软件有限公司 Automatic assembling equipment for flashlights
CN104440088B (en) * 2014-12-15 2016-08-17 苏州赛硕软件有限公司 A kind of flash lamp automatic assembly equipment
CN105014373A (en) * 2015-07-28 2015-11-04 浙江大学台州研究院 Automatic assembling device for electronic mosquito repellent components
CN105364477A (en) * 2015-11-24 2016-03-02 江苏浩明光电科技股份有限公司 Full automatic assembling machine for T8LED lamp tube plugs
CN105364477B (en) * 2015-11-24 2019-04-26 江苏浩明光电科技股份有限公司 T8LED lighting tube plug full automatic assembly machine
CN105499993A (en) * 2016-01-19 2016-04-20 苏州弘毅辉自动化设备有限公司 Equipment for assembling of buckle
CN106925712A (en) * 2017-05-04 2017-07-07 摩丁普信热能技术(江苏)有限公司 Disk product automatic riveting press device
CN107774516A (en) * 2017-11-26 2018-03-09 金陈敏 A kind of automatic gluing machine for automobile luggage racks
CN108747348A (en) * 2018-06-13 2018-11-06 王刚 A kind of LED light automatic assembling machine
CN108747348B (en) * 2018-06-13 2019-08-27 王刚 A kind of LED light automatic assembling machine
CN111230475A (en) * 2020-01-16 2020-06-05 陈如会 Upper cover feeding device of sliding switch production equipment
CN111482519A (en) * 2020-04-15 2020-08-04 伟柏智能装备(浙江)有限公司 Automatic riveting machine is arranged to fire

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20140423

Termination date: 20161128