CN100366905C - Efficient electromechanical rotor pump - Google Patents
Efficient electromechanical rotor pump Download PDFInfo
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- CN100366905C CN100366905C CNB2006100052586A CN200610005258A CN100366905C CN 100366905 C CN100366905 C CN 100366905C CN B2006100052586 A CNB2006100052586 A CN B2006100052586A CN 200610005258 A CN200610005258 A CN 200610005258A CN 100366905 C CN100366905 C CN 100366905C
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- rotor
- pump
- assembly
- iron core
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Abstract
The present invention relates to an efficient electromechanical rotor pump which optimizes an inner structure of a rotor pump by aiming at the existing problems of the rotor pump; meanwhile, a traditional machine assembly running mode of a power machine device, a transmission device and a mechanical device is changed into an electromechanical integration running mode so as to achieve the purposes that the operating performance of the rotor pump is further improved and enhanced and the production cost is reduced. The present invention has the technical scheme that a water pump casing assembly, a stator assembly, a rotor assembly, a movable magnetic partition board assembly, a bearing assembly, a water outlet pipe and a water inlet pipe are arranged in a device.
Description
Technical field
This invention relates to the hydraulic machinery field, relates to the Electrical Motor theory simultaneously, specifically provides a kind of efficient electromechanical rotor pump.
Background technique
Along with high development of social economy, water pump is being brought into play more and more important effect in the many fields in national economy, it is not only one of important machinery in agricultural irrigation, the urban water supply engineering, and it also is widely used in industries such as oil, chemical industry, electric power, smelting, colliery, food.Rotor pump, uses in some occasions to have remarkable advantages owing to having the lift height, moving advantages such as parts are few as a kind of water pump that is used for liquid such as water lift or transporting water comparatively commonly used at present.Yet rotor pump is because structure, the operating mode that adopts the general machine of power unit+transmission device+mechanical device to form always for many years, make and to improve and the effort that reduces production costs has been subjected to certain limitation for its efficient, simultaneously, owing to its structural reason, serious wear between slide block and slide block during work, even phenomenon of rupture takes place sometimes, between slide block and the eccentric shaft and sliding bearing abrasion relatively more serious too, and then causing pump efficiency and working life to be reduced, noise is excessive.In order to make the rotor pump better service in required industry, its important effect of performance in socio-economic development better changes its traditional machine assembly operating mode, optimizes its internal structure, improves its service behaviour and seems particularly important.
Summary of the invention
The objective of the invention is the problems referred to above at the rotor pump existence, when it is carried out optimization of inside structure, make the machine assembly operating mode of its traditional power unit+transmission device+mechanical device change into the operating mode of electromechanical, to reach the purpose of further improving its service behaviour, specifically the purpose of this invention is to provide a kind of efficient electromechanical rotor pump.
The object of the present invention is achieved like this: in a device, be provided with pump shell assembly, stator module, rotor assembly, removable magnetic baffle assembly, bearing unit, outlet pipe and intake pipe.The pump shell assembly is made up of last pump case, following pump case and pump seat, last pump case and following pump case are connected and fixed by bolt, pump seat and following pump case are cast in together, and the effect of pump shell assembly is the cylindrical space that forms a sealing, and the whole pump housing is played a supportive role; Stator module is made up of iron core, winding and stationary axle, iron core and stationary axle are connected and fixed, profile is a cylindrical shape, setting is fixed on above-mentioned sealing cylinder central zone of space, its effect is exactly to produce synchronous rotating magnetic field, and provides support and fixation radially for rotor assembly; Rotor assembly is made up of iron core, mouse cage sliver, planet external rotor balance overcoat and magnetic annulus, be hollow planet drum, be contained in by bearing housing on the cylindrical of stator module, keep gap such as between the two, planet external rotor balance overcoat adopts the camcylinder shape, cylinder barrel thickness is for becoming dimensional structure, at radius larger part thinner thickness, thicker at radius smaller part thickness, be sleeved on the outside of iron core, and be connected and fixed by screw and iron core, the magnetic annulus is the permanent magnet annulus, is embedded in planet external rotor balance external and puts.Be provided with cellular semicircle pitting at planet external rotor balance overcoat periphery.The effect of rotor assembly is to close the generation electromagnetic torque by carrying out the magnetic force lotus root with the synchronous rotating magnetic field of stator module on the one hand, is on the other hand to form the volume-variation chamber with the pump shell assembly; Removable magnetic baffle assembly is made up of moveable bulkhead, loam cake, spring and magnetic strips, is arranged between pump water inlet and the outlet pipe, and magnetic strips is embedded in moveable bulkhead end face bottom.Moveable bulkhead end face bottom is provided with cellular semicircle pitting.The effect of removable magnetic baffle assembly is divided into two alternation volume-variation chambers with rotor assembly and the formed volume-variation of pump shell assembly chamber exactly, one of them is A volume-variation chamber, pump water inlet is contained in this volume-variation chamber, another is B volume-variation chamber, and outlet pipe is contained in this volume-variation chamber; Bearing unit is made up of bearing and gland, and Bearing Installation is on stationary axle, and bearing exterior edge face and rotor assembly are fixed together, and its effect is exactly that the support rotor assembly carries out high speed rotating; Intake pipe is cast in outlet pipe and last pump case, and intake pipe and A volume-variation chamber are connected, and outlet pipe and B volume-variation chamber are connected, and the effect of inlet tube and outlet tube is with in liquid such as the current input pump housing, exports water pump again after the water pump pressurization.
The working principle of efficient electromechanical rotor pump is such: after the stator module energising, around stator module, produce a synchronous rotating magnetic field, mouse cage sliver winding in this synchronous rotating magnetic field cutting rotor assembly, produce electric current in the mouse cage sliver winding, alternating magnetic field of the same generation of this electric current, this magnetic field and synchronous rotating magnetic field are carried out the magnetic force coupling, will on rotor assembly, produce an electromagnetic torque by the magnetic force coupling, under the effect of this electromagnetic torque, rotor assembly is that fulcrum carries out high speed rotating with the stationary axle, because the rotor assembly outer rim is the eccentric external rotor balance of a planet overcoat, its radius biggest place and pump shell assembly circle tube cylinder inwall form a rotary seal band with the rotor assembly rotation like this, and removable magnetic dividing plate also makes rotor assembly outer rim and pump shell assembly circle tube cylinder inwall form a fixed sealing strip between intake pipe and outlet pipe, two sealing strips are divided into two volume-variation chambers with the volume space of being formed between rotor assembly outer rim and the pump shell assembly circle tube cylinder inwall, one is A volume-variation chamber, it contains intake pipe, another is B volume-variation chamber, and it contains outlet pipe.A, two volume-variation chambers of B are along with its volume of rotation of rotor assembly carries out opposite variation, when the volume of A volume-variation chamber from minimum to greatly to maximum again to hour, the volume of B volume-variation chamber will from be up to less to minimum again to maximum, two A, B volume-variation chamber is when carrying out above volume-variation, also carrying out the constantly variation of commutation, when above-mentioned rotary seal band and the coincidence of fixing seal band, begin commutation, at this moment the volume of A volume-variation chamber has reached maximum, and the volume of B volume-variation chamber reaches minimum, after the rotary seal band strides across the fixing seal band, A volume-variation chamber originally is for conversion into new B volume-variation chamber, B volume-variation chamber originally is transformed into new A chamber volume, just because of continuous commutation, just make above-mentioned A, the situation of sudden change appears in the variation of B volume-variation chamber volume, just because of A, two chamber volume of B are constantly repeating the variation and the commutation of above-mentioned volume, just can make pump water inlet constantly the liquid such as water in the water inlet pool are drawn into A volume-variation chamber, pass through A, the continuous conversion of B volume-variation chamber, thereby liquid such as water is constantly pressurizeed in B volume-variation chamber, and constantly pressure water stream is discharged the pump housing by outlet pipe.
This invention has certain novelty, be embodied in the applying date and do not have same invention or utility model in the past, at home and abroad published on the publication, public use is at home and abroad crossed or otherwise for known to the public, does not also have in the patent application document that same invention or utility model announced after Patent Office proposed to apply for and was documented in the applying date by other people.
This invention also has certain creativeness, be embodied in before the applying date, rotor pump both domestic and external is because structure, the operating mode that adopts the general machine of power unit+transmission device+mechanical device to form always, the moveable bulkhead assembly adopts the structural type of directly carrying out Mechanical Contact, slip with rotor assembly always, make and to improve and the effort that reduces production costs has been subjected to certain limitation for its efficient, simultaneously, slider wear is serious, and the also of common occurrence of phenomenon of rupture takes place.The present invention is directed to the problems referred to above that rotor pump exists, when it is carried out optimization of inside structure, make the machine assembly operating mode of its traditional power unit+transmission device+mechanical device change into the operating mode of electromechanical, reduce production costs to reach significantly, further improve the purpose of its service behaviour.The present invention compares with present domestic and international similar technology, has outstanding substantive distinguishing features and obvious improvement.
This invention also has certain practicality, and being embodied in this invention can make or use, and can produce following actively useful effect:
(1) structure of this invention power plant+transmission device+mechanical device that water pump is traditional, structure, the operating mode that operating mode is changed into electromechanical integration, not only can make the water pump assembly cost reduce more than 40%, the water pump assembly unit efficiency improves more than 25%, and the water pump assembly noise is reduced more than 35%, floor space reduced more than 50% when water pump assembly was installed and used.
(2) external rotor is adopted in this invention, and rotor and water pump rotor are united two into one, and not only helps saving and produces material, reduces boundary dimension, and for increasing structural strength, the stability that increases operation has significant effect.
(3) this invention becomes removable magnetic baffle assembly with the moveable bulkhead component design, carry out under the situation of Mechanical Contact, slip at the discord rotor assembly, realization is with effective isolation of A, two volume-variation chambers of B, this not only can increase substantially the working life of moveable bulkhead, and can make its mechanical friction power reduce to zero.
(4) this invention has stronger suction capacity, and can produce more high-lift.
(5) this invention is when liquid such as pumps water, because the water pump electromagnetic winding can cool off by force by pumping liquid, this prolongs winding service life and have significant effect for improving electromagnetic efficiency.
(6), this invention is sealed in the same housing dynamo-electric all parts, axle does not expose, does not need the motive sealing parts, so not only eradicated leakage, environmental pollution and accident potential that dielectric leakage causes have been stopped, and avoid and eliminated the influence of external environment condition to motor and water pump, have very strong explosion-proof performance, can be used for chemical plant, colliery etc. needs explosion-proof occasion.
(7), this invention has been owing to adopted the middle open type structure, makes that maintenance is installed is very convenient.
(8), this invention can be used for industry-by-industries such as water conservancy, oil, chemical industry, electric power, smelting, food, but it is pumps water, wet goods low-viscosity (mobile) liquid not only, and can pump crude oil, paraffin, paint, rubber pulp, paper pulp and sewage etc. and contain impurity and high viscosity liquid.This invention can substitute multiple pump types such as the centrifugal pump, plunger pump, cam pump, Roots pump, gear pump of present use.
Description of drawings
Fig. 1 is one embodiment of the invention drawing in side sectional elevation.
Fig. 2 is one embodiment of the invention sectional arrangement drawing.
Among the figure, 1. go up 2. times pump cases of pump case, 3. intake pipes, 4. outlet pipes, 5. pump seats, 6. stationary axle, 7. stator iron cores, 8. staor winding, 9. outer rotor iron cores, 10. external rotor mouse cage slivers, 11. planet external rotor balance overcoats, 12. support blocks, 13. magnetic annulus, 14. moveable bulkheads, 15. loam cakes, 16. springs, 17. magnetic strips, 18. bolts, 19. bearings, 20. glands, 21. wiring terminals.
Embodiment
In Fig. 1, Fig. 2, be provided with rotor pump casing assembly, stator module, external rotor assembly, removable magnetic baffle assembly, bearing unit, outlet pipe and intake pipe.
The rotor pump casing assembly is made up of last pump case 1, following pump case 2 and pump seat 5, and its effect is the cylindrical space that forms a sealing, and the whole pump housing is played a supportive role.Last pump case 1 and following pump case 2 all are to be formed by the cast steel casting processing, both are connected and fixed by bolt 18, the effect of last pump case 1 and following pump case 2 is exactly to be to form the pump housing on the one hand, each parts of device water pump, be to form the middle open type pump shell structure on the other hand, can overhaul each parts that water pump inside is installed so that open pump case 1.Pump seat 5 and following pump case 2 are cast in together, and its effect is exactly to support the whole pump housing, and install and fix with foundation for water pumps.
Stator module is made up of stationary axle 6, stator iron core 7 and staor winding 8, profile is a cylindrical shape, setting is fixed on above-mentioned sealing cylinder central zone of space, and its effect is exactly to produce synchronous rotating magnetic field, and provides support and fixation radially for rotor assembly.Stationary axle 6 is to be formed by the carbon steel casting processing, and the axle two ends are fixed together by screw and following pump case 2, and its effect plays a supportive role to stator module and rotor assembly exactly.Stator iron core 7 is to be formed by several pieces circular silicon steel plate stackings, forms cylindrical shape, and stationary axle 6 passes from the center, and by screw the two is fixed together.The effect of stator iron core 7 is exactly to form magnetic circuit.Staor winding 8 is to be made by insulated conductor, is installed in stator iron core 7 slot for windings, and its effect is exactly to form synchronous rotating magnetic field.
The external rotor assembly is made up of outer rotor iron core 9, external rotor mouse cage sliver 10, planet external rotor balance overcoat 11, support block 12 and magnetic annulus 13, be hollow planet drum, be sleeved on by bearing 19 on the cylindrical of stator module, keep gap clearance such as between the two, the effect of external rotor assembly is to close the generation electromagnetic torque by carrying out the magnetic force lotus root with the synchronous rotating magnetic field of stator module on the one hand, is on the other hand to form the volume-variation chamber with the rotor pump casing assembly.Outer rotor iron core 9 is to be formed by several pieces ring silicon steel plate stackings, forms the hollow cylinder shape, and its effect is to form magnetic circuit equally.External rotor mouse cage sliver 10 is to be made by the copper sliver, and device is in outer rotor iron core 9 slot for windings, and its effect is exactly by the synchronous rotating magnetic field of cutting, produces electromagnetic torque, thereby makes external rotor assembly high speed rotating.Planet external rotor balance overcoat 11 is to be formed by the cast steel casting processing, be the camcylinder shape, the variation of camcylinder wall thickness differs, maximum radius place barrel is the thinnest, the minimum place of radius barrel is the thickest, its objective is that its rotary inertia is uniform during with the external rotor high speed rotating equates at it, to guarantee that rotation steadily.Planet external rotor balance overcoat 11 outermost discs are provided with the cellular semicircle pitting with sealing, and purpose is that the gap between this disc and the moveable bulkhead 14 is sealed.Planet external rotor balance overcoat 11 is fastened on the outer rotor iron core 9 by screw, and its effect is exactly when rotated with last pump case 1, down pump case 2 forms the chamber volume of two variations with moveable bulkhead 14.Support block 12 is to be formed by the steel plate cutting process, and its effect is exactly that 11 in planet external rotor balance overcoat is supported and reinforing function.Magnetic annulus 13 is to be made by permanent magnet, be toroidal, the annulus outside is the S utmost point, by screw magnetic annulus 13 setting-ins are fixed on the planet external rotor balance overcoat 11, the effect of magnetic annulus 13 is exactly to make the certain seal clearance of maintenance between the moveable bulkhead 14 1 direct sum planet external rotor balance overcoats 11 by magnetic force.
Removable magnetic baffle assembly is made up of moveable bulkhead 14, loam cake 15, spring 16 and magnetic strips 17, be arranged between pump water inlet and the outlet pipe, the effect of removable magnetic baffle assembly is divided into two alternation volume-variation chambers with rotor assembly and the formed volume-variation of pump shell assembly chamber exactly, one of them is A volume-variation chamber, rotor pump intake pipe 3 is contained in this volume-variation chamber, another is B volume-variation chamber, and outlet pipe 4 is contained in this volume-variation chamber.Moveable bulkhead 14 is to be formed by the steel plate cutting process, is the rectangle plane plate, and this surface plate upper end links together by spring 16 and loam cake 15, and under the effect of spring 16 power, moveable bulkhead 14 can move up and down.The face bottom of moveable bulkhead 14 is provided with cellular semicircle pitting, and purpose is that gap between itself and the external rotor balance overcoat 11 is effectively sealed.Loam cake 15 is to be formed by the steel plate cutting process, is connected and fixed by screw and last pump case 1, and its effect is exactly to make spring 16 be in compressive state always.Spring 16 1 ends and loam cake 15 link together, and the other end and moveable bulkhead 14 link together, and its effect moves up and down moveable bulkhead 14 by the compression and the stretching, extension of spring 16 exactly.Magnetic strips 17 is to be made by permanent magnet, is rectangular strip, is embedded in moveable bulkhead 14 end face bottom.It below the magnetic strips 17 the S utmost point, like this, magnetic field that this magnetic strips 17 produces and the magnetic field interaction that is embedded in magnetic annulus 13 generations on the planet external rotor balance overcoat 11, produce and repel magnetic force, repel under the effect of magnetic force at this, make moveable bulkhead 14 keep certain seal clearance all the time and between the planet external rotor balance overcoat 11, preventing to produce mechanical friction, and stop current to pass through.
Bearing unit is made up of bearing 19 and gland 20, and its effect is exactly that the support rotor assembly carries out high speed rotating.Bearing 19 is standard piece, and its inner casing is connected and fixed by flat key and stationary axle 6, and its shell and outer rotor iron core 9 are connected and fixed, and its effect is exactly to support outer rotor iron core 9 high speed rotating.Gland 20 is to be formed by the cast steel casting, is connected and fixed by screw and outer rotor iron core 9, and its effect is exactly to limit bearing 19 to move axially.
Intake pipe 3 all is cast as one with last pump case 1 with outlet pipe 4, and intake pipe and A volume-variation chamber are connected, and outlet pipe and B volume-variation chamber are connected, and the effect of inlet tube and outlet tube is with in liquid such as the current input pump housing, exports water pump again after the water pump pressurization.Wiring terminal 21 is staor winding contacts that wiring is connected with three-phase alternating-current supply, and on last pump case 1, draw outside the pump after passing stationary axle 6 and last pump case 1 by its insulated conductor by screw for wiring terminal 21.
In above-mentioned diagram; though having enumerated preferred embodiment of the present invention is illustrated; but it is well-known; should not limit the scope of the present invention on the contrary by this embodiment; that is any engineering science researcher who is familiar with this innovation point is if use the main feature of the present invention; carry out the change of some details, all must belong to scope of patent protection of the present invention.
Claims (2)
1. efficient electromechanical rotor pump, it is characterized in that in this device, being provided with: by last pump case (1), the rotor pump casing assembly that following pump case (2) and pump seat (5) are formed, by stator iron core (7), the stator module that staor winding (8) and stationary axle (6) are formed, by outer rotor iron core (9), external rotor mouse cage sliver (10), planet external rotor balance overcoat (11), the rotor assembly that support block (12) and magnetic annulus (13) are formed, by moveable bulkhead (14), loam cake (15), the removable magnetic baffle assembly that spring (16) and magnetic strips (17) are formed, by the bearing unit that bearing (19) and gland (20) are formed, in this contrive equipment, also be provided with intake pipe (3) and outlet pipe (4); Above-mentioned rotor assembly is sleeved on the outside of stator module, be hollow planet drum, be sleeved on the cylindrical of stator module by bearing (19), keep a uniformly-spaced gap between the two, planet external rotor balance overcoat (11) in the rotor assembly adopts the camcylinder shape, cylinder barrel thickness is for becoming dimensional structure, at radius larger part thinner thickness, thicker at radius smaller part thickness, be sleeved on the outside of outer rotor iron core (9), and be connected and fixed by screw (18) and outer rotor iron core (9), magnetic annulus (13) is the permanent magnet annulus, be embedded on the planet external rotor balance overcoat (11), planet external rotor balance overcoat (11) periphery is provided with cellular semicircle pitting; Removable magnetic baffle assembly is arranged between intake pipe (3) and the outlet pipe (4); Stator iron core in the stator module (7) and stationary axle (6) are connected and fixed.
2. a kind of efficient electromechanical rotor pump according to claim 1, it is characterized in that the magnetic strips (17) in the removable magnetic baffle assembly is embedded in moveable bulkhead (14) end face bottom, moveable bulkhead (14) end face bottom is provided with cellular semicircle pitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100052586A CN100366905C (en) | 2006-01-05 | 2006-01-05 | Efficient electromechanical rotor pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100052586A CN100366905C (en) | 2006-01-05 | 2006-01-05 | Efficient electromechanical rotor pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1811184A CN1811184A (en) | 2006-08-02 |
| CN100366905C true CN100366905C (en) | 2008-02-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100052586A Expired - Fee Related CN100366905C (en) | 2006-01-05 | 2006-01-05 | Efficient electromechanical rotor pump |
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| Country | Link |
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| CN (1) | CN100366905C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111472976A (en) * | 2020-04-16 | 2020-07-31 | 叶兴龙 | Portable inflator |
| CN114033670A (en) * | 2021-11-30 | 2022-02-11 | 河北佛斯特液压技术股份有限公司 | Self-driven motor pump |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US486957A (en) * | 1892-11-29 | Deepening rivers or other water-channels | ||
| CN2117480U (en) * | 1992-05-07 | 1992-09-30 | 金刚裕 | Oscillating rotary machine for converting mechanical energy into pressure |
| CN2327802Y (en) * | 1996-08-02 | 1999-07-07 | 莫仕红 | Ball energy converter |
| US5949171A (en) * | 1998-06-19 | 1999-09-07 | Siemens Canada Limited | Divisible lamination brushless pump-motor having fluid cooling system |
| CN2391036Y (en) * | 1999-10-19 | 2000-08-09 | 杨俊栋 | Non-leakage magnetic pump |
| CN1189663C (en) * | 2000-11-04 | 2005-02-16 | 乐清市金宇发动机研究所 | Pump with swinging rotor |
-
2006
- 2006-01-05 CN CNB2006100052586A patent/CN100366905C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US486957A (en) * | 1892-11-29 | Deepening rivers or other water-channels | ||
| CN2117480U (en) * | 1992-05-07 | 1992-09-30 | 金刚裕 | Oscillating rotary machine for converting mechanical energy into pressure |
| CN2327802Y (en) * | 1996-08-02 | 1999-07-07 | 莫仕红 | Ball energy converter |
| US5949171A (en) * | 1998-06-19 | 1999-09-07 | Siemens Canada Limited | Divisible lamination brushless pump-motor having fluid cooling system |
| CN2391036Y (en) * | 1999-10-19 | 2000-08-09 | 杨俊栋 | Non-leakage magnetic pump |
| CN1189663C (en) * | 2000-11-04 | 2005-02-16 | 乐清市金宇发动机研究所 | Pump with swinging rotor |
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| Publication number | Publication date |
|---|---|
| CN1811184A (en) | 2006-08-02 |
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