CN100356685C - Electric motor controller of textile machine - Google Patents

Electric motor controller of textile machine Download PDF

Info

Publication number
CN100356685C
CN100356685C CNB2004100284014A CN200410028401A CN100356685C CN 100356685 C CN100356685 C CN 100356685C CN B2004100284014 A CNB2004100284014 A CN B2004100284014A CN 200410028401 A CN200410028401 A CN 200410028401A CN 100356685 C CN100356685 C CN 100356685C
Authority
CN
China
Prior art keywords
bobbin
yarn
mode
friction roller
phase
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2004100284014A
Other languages
Chinese (zh)
Other versions
CN1531187A (en
Inventor
堀哲也
上田淳也
桥本欣三
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Murata Machinery Ltd
Original Assignee
Murata Machinery Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Murata Machinery Ltd filed Critical Murata Machinery Ltd
Publication of CN1531187A publication Critical patent/CN1531187A/en
Application granted granted Critical
Publication of CN100356685C publication Critical patent/CN100356685C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/20Shapes for preparing foodstuffs, e.g. meat-patty moulding devices, pudding moulds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • Winding Filamentary Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

Provided is a controller for a motor capable of improving efficiency of the motor used in textile machinery. This controller 1 is constituted to control the motors M1, M2, M3 driving devices 111, 112, 127 provided in the textile machinery and is provided with inverters DR1, DR2, DR3 converting alternate current power supply into variable frequency and variable voltage. This controller 1 is provided with a determining means 2a for determining an operation condition of the devices 111, 112, 127 and a change means 21 for changing an output voltage-output frequency pattern of the inverters DR1, DR2, DR3 based on the result of determination of the determining means 2a.

Description

The control device of motor in the weaving loom
Invention field
The present invention relates to the control device of motor in a kind of weaving loom, weaving loom is the synthetic fibers mechanical type especially for the Yarn winder of winding synthetic threads yarn.The present invention relates more particularly to such control device, and it comprises a phase convertor, is used for converting the alternating current of three phase mains to variable frequency and variable voltage.
Background technology
A kind of synthetic filaments reel for yarn system for winding of routine is disclosed in the patent document 1 below.This system for winding yarn comprises a plurality of rollers, these rollers at the synthetic filaments yarn along being driven under such state of the operating path threading of synthetic filaments yarn or inclination.Each roller is driven by a phase convertor, and this phase convertor converts three phase mains to variable frequency and variable voltage.The phase convertor of each roller connects with a main control unit respectively.These rollers are controlled to synchronous initiation and stop.
Patent document 1: do not examine Japanese Patent Application Publication No.H07-207518 (referring to its Fig. 3).
As an example disclosed synthetic filaments reel for yarn system for winding in the patent document 1 is described below.The motor and the phase convertor (driver) that use in this system are selected, thereby according to the maximum load output torque.
From the viewpoint of operation, the demand of finishing starting and stopping to be arranged in the short as far as possible time.Recently, in order to boost productivity, by the length of the roller of motor-driven spindle and the trend that rotating speed has raising.In addition, in starting with when stopping, must pair roller or spindle with big inertia quicken fast and slow down.Therefore use the motor that to export high pulling torque.
But in the stable operation process, for example in winding process, steady state operation continues the longer time than acceleration and moderating process.Because the moment of torsion stable operation does not need in acceleration and decelerating phase, efficiency of motor is lower in the stable operation process.Shortcoming is, motor superheated or consumed unnecessary power.
Summary of the invention
The present invention considers above-mentioned situation and proposes.An advantage of the present invention is, a kind of motor control assembly is provided, and can improve the efficiency of motor of using in the weaving loom for example, can operate the roller or the spindle motor of synthetic filaments reel for yarn system for winding in winding process efficiently.
According to a first aspect of the invention, a kind of control device that is used for driving the motor of weaving loom device comprises a phase convertor that is used for AC power is converted to variable frequency and variable voltage.The control device of motor also comprises a definite device that is used for the mode of operation of definite device; With a modifier that is used for changing the output voltage-output frequency figure of this phase convertor according to definite result of being somebody's turn to do definite device.
According to this first aspect, can determine mode of operation, and available according to the moment of torsion of definite mode of operation needs come drive motors by output voltage-output frequency figure.
According to a second aspect of the invention, the mode of operation that needs high pulling torque is unstable mode of operation, and other mode of operation is a steady state operation.Steady state operation continues the longer time than unstable mode of operation.When mode of operation was unstable mode of operation, modifier selected to produce the output voltage-output frequency figure of high pulling torque, and when mode of operation was steady state operation, modifier selected to produce the output voltage-output frequency figure of little moment of torsion.According to this second aspect, needing under the unstable mode of operation of high pulling torque, select to produce the output voltage-output frequency figure of high pulling torque.Therefore under unstable mode of operation, high pulling torque can be produced, and required work can be finished.Long and do not need under the steady state operation of high pulling torque in the duration, select to produce the output voltage-output frequency figure of little moment of torsion.Therefore can be under long-term steady state operation by little moment of torsion high efficiency drive motor.
According to a third aspect of the invention we, in second aspect, unstable mode of operation is the boost phase in when starting and the decelerating phase when stopping.According to this third aspect, can be at boost phase or decelerating phase Fast starting or arresting stop, even device has big inertia.
According to a forth aspect of the invention, in the third aspect, weaving loom is a Yarn winder that is used for the winding synthetic threads yarn.The device that is arranged in this Yarn winder is a friction roller, and this friction roller contacts with a coiling package and rotates this coiling package.Steady state operation is the rotating speed that keeps a regulation in the friction roller rotation, unstable mode of operation is the boost phase that is used for the rotation of starting friction roller, be used to stop the decelerating phase of the rotation of friction roller, and the bobbin that is used for contacting with friction roller switches to the bobbin switch step of another bobbin from a bobbin.According to this fourth aspect, in the acceleration and moderating process when needing high pulling torque in the motor that drives friction roller, motor can start and stop as quickly as possible.In addition, the bobbin switch step when producing load fluctuation can produce the moment of torsion of bearing load fluctuation.Remain on stage of a fixing speed at rotating speed, moment of torsion is unwanted for driving friction roller, and motor and phase convertor can little moment of torsion high efficiency drive.
Brief description
Fig. 1 is a calcspar, represents the structure of motor control assembly according to an embodiment of the invention.
Fig. 2 is a chart, expression output voltage-output frequency figure.
Fig. 3 is a chart, and expression is according to the mode of operation of the motor control assembly of this embodiment of the invention.
Fig. 4 is a calcspar, represents the structure of motor control assembly in accordance with another embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED
With reference to the accompanying drawings embodiments of the invention are described, Fig. 1 is the calcspar according to motor control assembly in the one embodiment of the invention weaving loom.
Weaving loom shown in Fig. 1 is the friction-type Yarn winder and the godet device that is arranged at this Yarn winder upstream side that are used for the winding synthetic threads yarn.This friction-type Yarn winder is by force to drive a friction roller of describing later 127 and drive and rotate a bobbin group that is positioned on the bobbin retainer 123,124.With reference to Fig. 1, the synthetic filaments reel for yarn system for winding with friction-type Yarn winder and godet device is described.
Synthetic filaments reel for yarn system for winding is the combination of godet device 101 and Yarn winder 102.Godet device 101 comprises first godet 111 and second godet 112 that is driven by synchronous machine M2 that are driven by synchronous machine M1.First godet 111 and second godet 112 are provided with in proper order along people's yarn throughput direction.Go out a plurality of synthetic filaments yarns (yarn only is shown Fig. 1) from a spinning-drawing machine (not shown) melt spinning.These yarns form one group of yarns Y of arranging from left to right, and enter in first godet 111.These yarns Y are sent to yarns Y around first godet, 111 coiling several times with actuating force.This group yarns Y of leaving first godet 111 enters in second godet 112.Yarns Y is sent to yarns Y around second godet, 112 coiling several times with actuating force.Leave the axis direction expansion of this group yarns Y of second godet 112, and be wound in each package by Yarn winder 102 at godet.
Yarn winder 102 comprises 122, two bobbin retainers of a capstan head disk, 127, one top yarn transfer devices 118 of 126, one friction rollers of 123,124, one bus cable devices and a bottom yarn yarn transfer device 129.Capstan head disk 122 rotatably is installed to a side of a main body frame (not shown).Bobbin retainer 123,124 stretches out from capstan head disk 122, and is driven by induction machine M4, M5 respectively.Bus cable device 126 (bus cable device 126 only is shown among Fig. 1) be arranged on one can lifting frame (not shown) perpendicular to the main body frame lifting on.Friction roller 127 is arranged on lifting frame (not shown) equally, and is driven by synchronous machine M3.Top yarn transfer device 118 is arranged on the lifting frame (not shown) equally.Bottom yarn conveyer 129 can move forward and backward between bobbin retainer 123,124.
On bobbin retainer 123,124, be respectively equipped with four to six bobbin B (for ease of diagram, a bobbin B only being shown among Fig. 1).One in the bobbin retainer 123,124 is arranged on a winding position (a), and another in the bobbin retainer 123,124 is arranged on a position of readiness (b).Reel for yarn is on the bobbin B that is positioned at winding position (a).Each when bobbin B becomes full bobbin, capstan head disk 122 Rotate 180 degree, yarn begin to be wound on the ceases to be busy axle B who newly is positioned on the winding position (a).
Below in above-mentioned Yarn winder 102, making brief description from the motion of full bobbin B yarn when a ceases to be busy axle B transmits yarn.When transmitting yarn, the bobbin that will contact with friction roller 127 switches to another bobbin from a bobbin.
When the bobbin B that is positioned at winding position (a) became full bobbin, capstan head disk 122 Rotate 180 degree, and the position of switching bobbin retainer 123,124 made full bobbin B be positioned at position of readiness (b) and ceases to be busy axle B is positioned at winding position (a).But when each bobbin B laid respectively at a reposition, the yarn of being supplied still connected with the full bobbin B that is positioned at position of readiness (b).Yarn is caught by the slit 117 of ceases to be busy axle B.End transmits yarn from full bobbin B to ceases to be busy axle B.In other words, at yarn because the co-operation of top yarn transfer device 118 and bottom yarn conveyer 129 and when being caught by slit 117, the yarn that connects with full bobbin B is disconnected by the yarn tension that the rotation owing to ceases to be busy axle B produces, and yarn newly is wound up on the ceases to be busy axle B.Fig. 1 illustrates at once a state before yarn is sent to the ceases to be busy axle from full bobbin.
In above-mentioned yarn transfer operation process, because full bobbin B leaves from the state of expiring bobbin B contact friction roller 127, friction roller 127 has the rotation of load ground.Simultaneously, when ceases to be busy axle B contact friction roller 127, on friction roller 127, apply a load.As mentioned above, owing in yarn transfer operation process (bobbin switch step) load fluctuation is arranged, high pulling torque becomes necessary.Therefore the boost phase that begins to rotate to friction roller 127 is similar with the decelerating phase that friction roller 127 stops the rotation, the bobbin switch step, just the bobbin that will contact with friction roller 127 switches to time period of another bobbin from a bobbin, thinks the unsettled operational phase equally.
Motor control assembly 1 in the synthetic filaments reel for yarn system for winding comprises godet (device) 111, the friction roller (device) 127 of godet (device) 112 and coiling or threading yarn, synchronous machine M1, the M2, the M3 that are used for these rollers (device) 111,112,127, driver (phase convertor) DR1, DR2, DR3, the driven roller of only described below bobbin switch step (bobbin retainer) 123,124, be used for induction machine M4, the M5 of these rollers 123,124, and driver (phase convertor) DR4, the DR5 that are used for these induction machines M4, M5.
Synchronous machine M1, M2, M3 drive the roller 111,112,127 of coiling and threading yarn respectively.
Described below bobbin switch step or when Yarn winder began to operate, induction machine M4, M5 drove 123,124 1 periods short time of bobbin retainer respectively.
The frequency and the voltage of each driver (phase convertor) DR1, DR2, DR3 conversion AC power.Each driver (phase convertor) DR1, DR2, DR3 comprise a control unit (V-F figure modifier) 21, and this control unit output makes output voltage and output frequency become the setting of figure up to specification.According to the output from control unit 21, output voltage converts an assigned voltage to, and output frequency is controlled so as to an assigned frequency.
Control unit 21 comprises the memory cell 21a of an output voltage-output frequency figure relevant with output frequency (F) with output voltage (V).As shown in Figure 2, memory cell 21a stores V-F figure 1 at least, and wherein V-F is linear sharply raises, and V-F figure 2, wherein V-F figure 2 linear slow risings.When selecting V-F figure 1, produce high pulling torque.When selecting V-F figure 2, produce little moment of torsion.Be stored in V-F figure 1,2 among the memory cell 21a corresponding to mode of operation described below.In other words, V-F figure 1 is used for unstable operation, and V-F figure 2 is used for stable operation.
According to from the figure selecting of main control unit 2 instruction f2, control unit 21 selects to be stored in the V-F figure 1,2 among the memory cell 21a.According to speed command f1, on selected V-F circular foundation, form a signal then according to output frequency and output voltage from main control unit 2.Then from the output frequency of a regulation of driver (phase convertor) output and the output voltage of a regulation.As mentioned above, control unit 21 is as the modifier that changes output voltage-output frequency figure (relationship expression of output voltage and output frequency).V-F figure modifier 21 is not arranged among driver (phase convertor) DR4, the DR5, but a fixing V-F figure is set in driver DR4, DR5.
Driver (phase convertor) DR1, DR2, DR3, DR4, DR5 that main control unit 2 will be used for synchronous machine M1, M2, M3 and induction machine M4, M5 integrate, and control the driving of whole synthetic filaments reel for yarn system for winding.For integrated control, for with predetermined circumference speed and moment of torsion rotation roller 111,112,127, main control unit 2 is determined at mode of operation on the basis of device 2a speed command f1 and figure selecting instruction f2 to be outputed to each driver (phase convertor) DR1, DR2, the DR3 with V-F figure modifier 21.The speed command f1 and the figure selecting instruction f2 that output to each driver DR1, DR2, DR3 are independent instructions for each driver.Main control unit 2 is also to the independent speed command f1 of driver DR4, DR5 output that does not have V-F figure modifier.
Because the whole synthetic filaments reel for yarn system for winding of main control unit 2 controls, mode of operation are determined device 2a and are determined that the mode of operation of Yarn winder and godet device is stable operation stage or unstable operational phase.Particularly, mode of operation determines that device 2a is according to determining from the signal of each switch or each transducer.Mode of operation when needing high pulling torque is the unstable operational phase, and other mode of operation is the stable operation stage.All need high pulling torque owing to be used to start the decelerating phase that the boost phase and being used to of the operation of Yarn winder and godet stops the operation of Yarn winder and godet, it is the unstable operational phase.Operational phase when in Yarn winder, stably reeling and by the godet device stably the operational phase of delivered yarn is the stable operation stage.The stable operation stage is the long time period than unstable big hundred times of operational phase.
As shown in Figure 3, the boost phase that is used to start is to begin along with the operation of starting Yarn winder, finishes through an official hour section t1 afterwards along with rotation quantity arrives a specified quantity.Initial threading operation is carried out at boost phase, up to process official hour section t1.Threading operation is such operation, with the synthetic filaments yarn through on each roller 111,112,127, the synthetic filaments yarn that is transferred with an air-breathing rifle attraction simultaneously.Mode of operation determines that device 2a determines to be in the unstable operational phase at boost phase.Then, mode of operation determines that control unit 21 outputs of device 2a each in driver DR1 to DR3 are used to select the instruction f2 of high pulling torque V-F figure 1.
When the threading operation finished for each roller 111,112,127, operation advanced to the operating winding stage, determines it is in the stable operation stage.Determine device 2a when mode of operation and determine to be in stable operation during the stage that control unit 21 outputs of each in each driver DR1 to DR3 are used to select the instruction f2 of little moment of torsion V-F figure 2.
Main control unit 2 grasps the moment that stops synthetic filaments reel for yarn system for winding.Decelerating phase begins along with retard start, finishes along with stopping, and is included in a retard start official hour section t2 before.Each roller 111,112,127 is controlled and slowed down in the decelerating phase.Mode of operation determines that device 2a determines to be in the unstable operational phase in the decelerating phase.Then, mode of operation determines that device 2a is used to select the instruction f2 of high pulling torque V-F figure 1 to control unit 21 outputs of each driver DR1 to DR3.
Bobbin shown in Fig. 3 switches, and to be the bobbin that will contact with friction roller 123 switch to time period of another bobbin from a bobbin, in this stage (bobbin switch step), produces load fluctuation in friction roller 123.Therefore under the situation of friction-driven type Yarn winder, the boost phase during except starting and the decelerating phase when stopping, the time period when bobbin is automaticallyed switch is the unstable operational phase equally.Main control unit 2 grasps bobbin switch step (being used to transmit the yarn transfer phase of yarn).Mode of operation determines that device 2a determines to be in the unstable operational phase for the motor M 3 of friction roller 123 at the yarn transfer phase.Then, mode of operation determines that device 2a is used to select the instruction f2 of high pulling torque V-F figure 1 to control unit 21 outputs of the driver DR3 of the motor M 3 that is used for friction roller 123.At the yarn transfer phase owing in godet 111,112, do not produce big load fluctuation, mode of operation determine device 2a uncertain be to be in the unstable operational phase for the motor M 1 of godet 111 and the motor M 2 of godet 112.Therefore be not used to select the instruction of V-F figure 1 to control unit 21 outputs of driver DR1, the DR2 of the motor M 1 that is used for godet 111,112, M2.
Below with reference to Fig. 1 to Fig. 3 the operation of motor control assembly 1 is described.
When the operation starting of Yarn winder, godet 111,112 and friction roller 127 accelerate to a peripheral speed that satisfies the synthetic filaments yarn speed of service.At this moment, the mode of operation of main control unit 2 determines that device 2a determines that it is the unstable mode of operation of boost phase.Then, mode of operation determines that device 2a is used for selecting the instruction f2 of Fig. 2 V-F figure 1 respectively to control unit 21 outputs of each driver DR1, DR2, DR3.Therefore, each synchronous machine M1, M2, M3 quicken each roller 111,112,127 with high moment of torsion respectively, and the roller 111,112,127 with big inertia can start in the official hour section.After each roller 111,112,127 arrived a regulation rotating speed, up to having passed through official hour section t1 by timer settings etc., mode of operation determined that device 2a determines to be in unstable mode of operation, and selects the V-F figure 1 among Fig. 2.
Finish initial threading operation at boost phase.In addition, at short boost phase, in order to reduce the vibrations when the bobbin retainer that is positioned at winding position (a) contacts with friction roller, drive the motor of the bobbin retainer that is positioned at winding position (a), and after being positioned at the bobbin retainer contact friction roller of winding position (a), stop.
Behind the threading EO, process advances to operating winding, and wherein the synthetic filaments yarn of threading on each roller 111,112,127 moves along each roller with the constant speed of a regulation.Then, the mode of operation of main control unit 2 determines that device 2a determines to be in the steady state operation of winding portion.Then, mode of operation determines that device 2a is used for selecting the instruction f2 of Fig. 2 V-F figure 2 to control unit 21 outputs of each driver DR1, DR2, DR3.Therefore, each synchronous machine M1, M2, M3 are with each roller 111,112,127 of little torque drive, with a predetermined circumference speed drive roller 111,112,127.In winding process, owing to selected to have the V-F figure of little moment of torsion, the efficient of synchronous machine M1, M2, M3 is improved.As a result, cpable of lowering power consumption can suppress that the motor feels hot, and can prolong the service time of bearing.Because the output current of each driver (phase convertor) DR1, DR2, DR3 reduces, also can prolong the duration of driver.Because winding portion continues long time period, can save power greatly, and can prolong the duration of bearing and driver greatly.
When from full bobbin when the ceases to be busy axle transmits yarn automatically, the mode of operation of main control unit 2 determines that it is the unstable mode of operation of yarn transfer phase that device 2a determines.Then, mode of operation determines that device 2a is used for selecting the instruction f2 of Fig. 2 V-F figure 1 to control unit 21 outputs of the driver DR3 of friction roller 127.Therefore, synchronous machine M3 keeps synchronous regime with high torque drive friction roller 127 when synchronous machine M3 is driven, and the bobbin that will contact with friction roller 127 switches to another bobbin from a bobbin simultaneously.After yarn transfer phase t3 finished, the mode of operation of main control unit 2 determined that device 2a determines to be in the steady state operation of winding portion.Then, mode of operation determines that device 2a is used for selecting the instruction f2 of Fig. 2 V-F figure 2 to control unit 21 outputs of driver DR3.Therefore high efficiency drive synchronous machine M3 once more.
In addition, in above-mentioned yarn transfer operation process, produce fluctuation in yarn tension, this fluctuation is sent to the godet 111,112 that is positioned at upstream side.But when the synthetic filaments yarn is that the fluctuation of yarn tension is less when being used for the common yarn of clothes.Therefore for godet 111,112, even also determine to be in steady state operation at above-mentioned yarn transfer phase.
When promptly stopping or normally stopping the operation of Yarn winder, the mode of operation of main control unit 2 determines that device 2a determines to be in unstable mode of operation, and is used for selecting the instruction f2 of Fig. 2 V-F figure 2 to control unit 21 outputs of each driver DR1, DR2, DR3.Therefore, each synchronous machine M1, M2, M3 quicken each roller 111,112,127 with high moment of torsion, and can be in an official hour section rotation of stop roller 111,112,127.
Motor control assembly in the synthetic filaments reel for yarn system for winding of the foregoing description has following effect:
(1) for godet 111,112 and friction roller 127, mode of operation is determined by definite device 2a.By receive V-F figure selecting instruction f2 from definite device 2a, driver DR1, DR2, DR3 control motor M 1, M2, M3 by changing over the V-F figure with V-F figure modifier 21 according to mode of operation.Therefore can pass through motor M 1, M2, M3 according to the torque drive roller 111,112,127 of mode of operation.
(2),, be chosen in the V-F figure 1 that produces high pulling torque among driver DR1, DR2, the DR3 when by determining that the mode of operation that device 2a determines is when needing the unstable mode of operation of high pulling torque for godet 111,112 and friction roller 127.When by determining that the mode of operation that device 2a determines is when continuing the steady state operation of long period, be chosen in the V-F figure 2 of the little moment of torsion of generation among driver DR1, DR2, the DR3.Therefore motor M 1, M2, the M3 that under the unstable mode of operation of the high moment of torsion of needs, godet 111,112 and friction roller 127 is driven with high torque drive.Continuing under the steady state operation of short period with low torque drive motor M 1, M2, M3.As a result, improved energy efficiency.
(3) for godet 111,112 and friction roller 127, at the boost phase in when starting and the decelerating phase when stopping to need high pulling torque.Therefore in boost phase and decelerating phase, determine that device 2a determines to be in the unstable operational phase, selects to produce the V-F figure 1 of high pulling torque.As a result, can finish very soon the starting and stop.
(4) for godet 111,112, because having only boost phase and decelerating phase is the stage that needs high pulling torque, determine that device 2a determines to be in except that boost phase and the steady state operation of the long period the decelerating phase, select to produce the V-F figure 2 of little moment of torsion.As a result, but the high efficiency drive motor can suppress the heating of motor and phase convertor, and cpable of lowering power consumption.
(5), determine that device 2a determines to be in the unstable mode of operation for boost phase, decelerating phase and bobbin switch step, and select to be used to produce the V-F figure 1 of high pulling torque for friction roller 127.For the long period section except that boost phase, decelerating phase and bobbin switch step, determine that device 2a determines to be in steady state operation, and select to be used to produce the V-F figure 2 of little moment of torsion.Therefore in starting, when stopping to transmit, asynchronous (under the synchronous machine situation) or too much skid (under the induction machine situation) can not take place, and can finish starting reposefully, stop and the yarn transfer operation with yarn.For section At All Other Times, but the motor high efficiency drive can suppress the heating of motor and phase convertor, and cpable of lowering power consumption.
Can change the foregoing description of motor control assembly in the following manner:
(1) in above-mentioned synthetic filaments reel for yarn system for winding, will be to be used under the situation of industrial materials by the synthetic resin filament yarn of melt spinning, the load that is positioned on the godet 111,112 at yarn transfer phase (bobbin switch step) has than great fluctuation process.Therefore equally for godet 111,112, can determine to be in unstable mode of operation, and can select as starting and produce the output voltage-output frequency figure of high pulling torque when stopping at yarn transfer phase (bobbin switch step).
(2) Yarn winder can be the spindle-type Yarn winder, though also active drive bobbin retainer 123,124 in winding process wherein, and by the bobbin retainer that is positioned at winding position as the roller of touch roll rotation corresponding to friction roller.In this case, when switching bobbin at every turn, bobbin retainer 123,124 re-lightings and stopping.The bobbin retainer that is positioned at winding position becomes and is under the steady state operation, and its medium velocity changes according to the winding diameter in the winding process.Therefore in above-mentioned spindle-type Yarn winder, under the unstable mode of operation when starting and stopping, for the motor M 4 of bobbin retainer 123,124, output voltage-output frequency figure that M5 selects to be used to produce high pulling torque.Under the steady state operation in other cases, select to be used to produce the output voltage-output frequency figure of little moment of torsion.In addition, with motor M 4, the M5 of induction machine as bobbin retainer 123,124.
(3) in the above-described embodiments, mode of operation determines that device 2a is arranged in the main control unit 2.But mode of operation is determined device 2a and also can be arranged among each driver DR1, DR2, the DR3.Owing in each synchronous machine M1, M2, M3, be respectively equipped with a speedometer, can determine to start and stop by the change of speed.In addition, because each driver DR1, DR2, DR3 be from main control unit 2 inbound pacings instruction f1, each driver DR1, DR2, DR3 can determine starting or stop according to speed command f1.
(4) in the foregoing description (Fig. 1), will be in phase convertor (driver) corresponding to the V-F graphics memory of mode of operation.That is to say that V-F graphic storage unit 21a is arranged in the phase convertor (driver).And can be arranged in the main control unit 2 corresponding to the V-F figure of mode of operation.That is to say that V-F graphic storage unit 21a can be arranged in the main control unit 2.Fig. 4 represents the example of this embodiment, and wherein relevant with mode of operation V-F figure is arranged in the main control unit.
Below with reference to Fig. 4 this example is described.Fig. 4 is an accompanying drawing corresponding to Fig. 1, only illustrates and parts different shown in Fig. 1.Driver DR1 ', DR2 ', DR3 ' comprise a control unit (V-F figure modifier) 221 respectively.The control unit 221 of driver changes the V-F figure, in other words, changes the relation between output voltage and the output frequency.Control unit 21 comprises a test pattern memory cell 221b.V-F graphic storage unit 21a among this standard V-F graphic storage unit 221b and Fig. 1 is different.Standard V-F graphic storage unit 221b does not store the V-F figure about mode of operation, but storage will become the output voltage of standard and the relational expression of output frequency.About the V-F graphics memory of mode of operation in the memory cell 202b of main control unit 202.Main control unit 202 comprises that a mode of operation determines device 202a, and the memory cell 202b that is used for the V-F figure of relevant mode of operation.This mode of operation determines that device 202a and the mode of operation among Fig. 1 determine that device 2a is identical, and definite mode of operation, and in other words, determining to be in steady state operation still is unstable mode of operation.As definite result, determine that from mode of operation device 202a is to the memory cell 202b of the V-F figure that is used for relevant mode of operation output V-F figure selecting instruction f202.The memory cell 202b that is used for the V-F figure of relevant mode of operation stores the V-F figure of relevant mode of operation.Particularly, respectively for unstable mode of operation and steady state operation with respect to be stored in standard V-F graphics memory V/F ratio among the standard V-F graphic storage unit 221b (X%, Y%).(X%, setting Y%) can change the V/F ratio.Determine the instruction f202 of device 202a by receiving mode of operation, the memory cell 202b that is used to relate to the V-F figure of mode of operation selects one to relate to and instruct the V-F figure (V/F ratio) of f202, and changes to V-F figure of control unit 221 outputs of driver and to instruct f203.Then, the control unit 221 of driver receives figure and changes instruction f203, and standard V-F figure is changed over a V-F figure that satisfies instruction f203.
The present invention can be applicable to other weaving loom, as stretcher strain equipment.
The present invention does not consider motor type, but under the situation of synchronous machine, because asynchronous problem is bigger, effect of the present invention is especially obvious when using synchronous machine.
According to above-mentioned the present invention, under whole modes of operation of motor, but the motor smooth drive has improved electric efficiency, and cpable of lowering power consumption.In addition, can suppress that the motor feels hot, and prolong bearing service time.In addition,, can suppress the heating of driver (phase convertor), and prolong the service time of driver (phase convertor) owing to can reduce the output current of driver (phase convertor).

Claims (1)

1. Yarn winder that is used for the package of synthetic filaments reel for yarn coiled coiling, this Yarn winder comprises:
Friction roller, it contacts with the coiling package and rotates this coiling package;
Two bobbin retainers;
Be used to drive the motor of friction roller; And
The control device of motor,
Wherein, the bobbin group is positioned on each bobbin retainer, and when the bobbin that contacts with friction roller is twined when going up fully, the bobbin on bobbin retainer is switched to the bobbin on the another one bobbin retainer,
The control device of described motor comprises:
A phase convertor is used for converting AC power to variable frequency and variable voltage;
A definite device is used for determining mode of operation, and
A modifier is used for changing according to definite result of described definite device the output voltage-output frequency figure of this phase convertor,
Wherein, under stable mode of operation, when friction roller kept the predetermined rotational speed rotation, modifier selected to have produced the output voltage-output frequency figure of little moment of torsion; Under non-stable mode of operation, acceleration mode during the starting friction roller, deceleration regime when stopping friction roller, and being used for the bobbin that will contact with friction roller when a bobbin switches to the bobbin switch step of another bobbin, modifier selects to produce the output voltage-output frequency figure of high pulling torque.
CNB2004100284014A 2003-03-14 2004-03-11 Electric motor controller of textile machine Expired - Fee Related CN100356685C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003069506A JP4085850B2 (en) 2003-03-14 2003-03-14 Motor control device for yarn winding machine
JP069506/2003 2003-03-14

Publications (2)

Publication Number Publication Date
CN1531187A CN1531187A (en) 2004-09-22
CN100356685C true CN100356685C (en) 2007-12-19

Family

ID=33286523

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2004100284014A Expired - Fee Related CN100356685C (en) 2003-03-14 2004-03-11 Electric motor controller of textile machine

Country Status (3)

Country Link
JP (1) JP4085850B2 (en)
KR (1) KR100737866B1 (en)
CN (1) CN100356685C (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7690179B2 (en) 2007-06-22 2010-04-06 Ebert Composites Corporation System and method for maintaining the location of a fiber doff inner-diameter-tow at the point of payout within a constant inertial reference frame
CN108350616B (en) * 2015-11-11 2021-08-06 欧瑞康纺织有限及两合公司 Method for monitoring mass during deformation and deformation device
CN109056126A (en) * 2018-10-11 2018-12-21 浙江美来亚纺织有限公司 Ring Chenille Yarns electric control system and method
CN112941677B (en) * 2021-01-29 2022-09-16 河南光远新材料股份有限公司 Twisting machine voltage frequency division control method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0218263A (en) * 1988-07-05 1990-01-22 Toray Eng Co Ltd Inverter
JPH05227792A (en) * 1992-02-13 1993-09-03 Matsushita Refrig Co Ltd Air-conditioner
JPH07207518A (en) * 1993-12-29 1995-08-08 Murata Mach Ltd Controller for spinning and winding system
JPH08159576A (en) * 1994-12-02 1996-06-21 Matsushita Refrig Co Ltd Air conditioner
JPH09165140A (en) * 1995-12-15 1997-06-24 Toray Eng Co Ltd Control method for automatic switching type winder
CN1219018A (en) * 1997-11-06 1999-06-09 惠尔普尔公司 Electric motor speed and direction controller and method
CN2337127Y (en) * 1998-04-30 1999-09-08 廖镜蓉 Winding double-contacting pressure mechanism
CN2500024Y (en) * 2001-08-10 2002-07-10 湖北追日电气设备有限公司 Voltage changing and frequency changing soft start energy saving controller

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100277949B1 (en) 1993-10-26 2001-01-15 구자홍 Inverter voltage / frequency tracking control method
KR20020007526A (en) * 2000-07-14 2002-01-29 윤종용 Method and apparatus for inverter controling

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0218263A (en) * 1988-07-05 1990-01-22 Toray Eng Co Ltd Inverter
JPH05227792A (en) * 1992-02-13 1993-09-03 Matsushita Refrig Co Ltd Air-conditioner
JPH07207518A (en) * 1993-12-29 1995-08-08 Murata Mach Ltd Controller for spinning and winding system
JPH08159576A (en) * 1994-12-02 1996-06-21 Matsushita Refrig Co Ltd Air conditioner
JPH09165140A (en) * 1995-12-15 1997-06-24 Toray Eng Co Ltd Control method for automatic switching type winder
CN1219018A (en) * 1997-11-06 1999-06-09 惠尔普尔公司 Electric motor speed and direction controller and method
CN2337127Y (en) * 1998-04-30 1999-09-08 廖镜蓉 Winding double-contacting pressure mechanism
CN2500024Y (en) * 2001-08-10 2002-07-10 湖北追日电气设备有限公司 Voltage changing and frequency changing soft start energy saving controller

Also Published As

Publication number Publication date
JP4085850B2 (en) 2008-05-14
CN1531187A (en) 2004-09-22
KR100737866B1 (en) 2007-07-12
JP2004277064A (en) 2004-10-07
KR20040081363A (en) 2004-09-21

Similar Documents

Publication Publication Date Title
CN103628199A (en) Drum inter-storage of yarn at an operating unit of a textile machine and method of controlling it
KR100474600B1 (en) Individual-spindle-drive type textile machine
CN1935614B (en) Coiling device for fiber machinery
EP1880963A2 (en) Thread-guide device for the production of bobbins with traversing modulation
CN100356685C (en) Electric motor controller of textile machine
KR20000017626A (en) Motor driving system
JP3180754B2 (en) Power outage treatment device in multiple twisting machine
US4915314A (en) Device and process for the regulation of the drive means in the winding of threads on textile machinery
US4736580A (en) Apparatus for making textile fiber strands and method of operating same
CN110552088B (en) Three-strand direct twisting machine and method for directly twisting three-strand silk into thread
EP1048762A2 (en) Drive device for driving draft rollers in spinning machine
JP4135130B2 (en) Long body winding device
US6003806A (en) Method for preventing pattern windings in random wound yarn packages
JP3235561B2 (en) Control system for single spindle driven textile machine
CN112239908B (en) Conveying mechanism and method capable of recovering part of driving energy
JP3279106B2 (en) The yarn switching method in the traverse group control type yarn winding method
JP2542542B2 (en) Spindle power supply
JP2541519B2 (en) Silk mill
JPH08311731A (en) Ring spinning frame provided with apparatus for preventing spindle from rotating
JP2002088593A (en) Method for controlling single spindle driving motor of spinning machine
JPS623736B2 (en)
JPH04341463A (en) Pirn winder drive method
JP3015975U (en) Composite twisting machine in winder
JPH02139429A (en) Double twister
JPH11256435A (en) Single spindle driving type multiple twister

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee