CN100351483C - Integrally hoisting formwork climbing platform system and method for operating the same - Google Patents
Integrally hoisting formwork climbing platform system and method for operating the same Download PDFInfo
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- CN100351483C CN100351483C CNB2005100336047A CN200510033604A CN100351483C CN 100351483 C CN100351483 C CN 100351483C CN B2005100336047 A CNB2005100336047 A CN B2005100336047A CN 200510033604 A CN200510033604 A CN 200510033604A CN 100351483 C CN100351483 C CN 100351483C
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Abstract
The present invention relates to a creeping form platform system and an operation method thereof. The creeping form platform system is composed by that a connecting piece is connected with a form frame unit, wherein the form frame unit comprises an inverted U-shaped main frame and auxiliary frames positioned in two feet of the main frame, each of the auxiliary frames comprises the head part, an upright post of the lower part and a wall template which is connected with an integral platform structure through the movable connecting piece, and the auxiliary frames are connected with the main frame through a guiding device; the form frame unit also comprises a lifting device whose one end is connected with the main frame, and the other end is connected with the auxiliary frames. The operation method of the creeping form system uses alternate and mutual movement between the main frame and the auxiliary frames for realizing the simultaneous creeping form of an inner wall template and an outer wall template, and concentrated automatic creeping form control can also be realized. The present invention solves the defect that an inner template and an outer template can only respectively creep in the existing creeping form technique, creeping form manpower and time are reduced, and production cost is decreased. At the same time, compared with the existing creeping form apparatus, the apparatus of the present invention has the advantages of simple structure and decreased apparatus cost.
Description
Technical field
The present invention relates to a kind of construction implement system and method for operating thereof, more particularly, relate to a kind of whole method of operating that promotes climbform platform system and use this system.
Background technology
In the body of wall cast engineering of highrise building, normally scaffold erecting in the interior outside of body of wall, could implement cast in the fixed-site template of body of wall to be cast then, need to rely on a large amount of manpowers or other hanging device moving die plates in the work progress, expend a large amount of artificial and time, and be difficult to realize the smooth requirement of wall leveling.
For addressing this problem, the applying date is that the Chinese patent 03278264.0 on September 2nd, 2003 discloses a kind of walling and rises die device, template is fixed on the girder, it is by being fixed on guide rail on the body of wall, being separately fixed at last yoke and following yoke and the oil cylinder that is connected with yoke up and down on girder and the guide rail through the embedded part bearing, by the cooperation of yoke, oil cylinder and girder up and down, under the hydraulic system operation, realize the mechanization creeping formwork.Though this patented technology has solved the defective that relies on a large amount of manpowers or other hanging device moving die plates, but the body of wall both sides need independently to be provided with respectively the said equipment, and can only operate respectively during creeping formwork, need more artificial, the running cost height, equipment cost is also very high, the structure that the horizontal structure that particularly can not climb is constructed simultaneously; Operating platform is arranged on every suit and rises in the die device, and poor stability can not constitute integral platform, constructing operation inconvenience.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of whole climbform platform system and method for operating thereof of promoting is provided, can constitute the integrated operation platform, realize whole inner and outer template creeping formwork simultaneously, improve the whole mechanization level of construction, disposable complete each operation action required platform that provides in the building main body construction reduces the artificial and time cost in the creeping formwork operation, increase work efficiency, and reduce the creeping formwork equipment cost.
The technical solution adopted for the present invention to solve the technical problems is: a kind of whole climbform platform system that promotes, comprise die carrier unit, it is characterized in that: described die carrier unit comprises the inverted U-shaped body frame, be positioned at the subframe of this body frame bipod, described subframe comprises a head and a lower pole, described lower pole is fixedlyed connected with described head, and described subframe head is connected with this body frame by the subframe guiding device; Described die carrier unit also comprises lifting appliance, this lifting appliance one end is connected with this body frame, the other end is connected with this subframe, be fixedly connected into a integral platform by active connection, rod member and level board between the described die carrier unit with space structures, the bipod of described U-shaped body frame is positioned at the body of wall both sides, described integral platform also comprises wall form, described wall form is connected on the integral platform structure adjacent with the body of wall side by the template active connection, described integral platform by described mould bases support construction supports in described building structure.
The above-mentioned whole climbform platform system that promotes is characterized in that: the bipod equal in length of described inverted u-shaped body frame.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: a pin of described inverted u-shaped body frame is long than another pin, is provided with the platform guiding device in this long pin inboard, and this platform guiding device serves as to lead to described platform in the basis with the construction body of wall.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described body frame and subframe head adopt trussed construction or entity structure, described die carrier unit is connected as follows by active connection, rod member and level board: described level board connects the body frame structure and the described rod member of described adjacent die carrier unit by the active connection level, and described rod member is connected adjacent die carrier unit by active connection with horizontal direction, vertical direction and incline direction or connects each other; Described mould bases braced structures comprises described integral platform pin or wall form or subframe lower pole, and described building structure comprises body of wall or floor or beam; When described integral platform pin or wall form are supported on the body of wall, be to be inserted in bar, bolt or wall form in the body of wall pull bar or the nail, the hook that are fixed on the body of wall are realized by level.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described subframe guiding device comprises the guide rail of fixedlying connected with described body frame, with the guide that is slidingly connected with this guide rail and fixedlys connected with described subframe head.
The above-mentioned whole climbform platform system that promotes is characterized in that being slidingly connected of described guide rail and described guide is provided with like this: guide rail is a rod-like element, and guide is the fairlead that is sleeved on this guide rail.
The above-mentioned whole climbform platform system that promotes is characterized in that being slidingly connected of described guide rail and described guide is provided with like this: two members that are connected to of guide rail and guide are slidingly connected along axial mutual the semi-enclosed of rhampotheca of guide rail.
The above-mentioned whole climbform platform system that promotes, it is characterized in that described guide rail and described guide are provided with like this: the guide rail cross section is a T shape, guide is provided with can be for being inserted in the fairlead on these T shape two edges of a wing, guide rail cross section; Or the guide rail cross section is that " [" shape, guide are provided with can be for the guide pad that inserts in this guide openings; Or guide rail is to be provided with two rod members that are parallel to each other, and guide is provided with can be by the guide pad of chuck between two rod members that are parallel to each other of this guide rail.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described subframe also comprises anti-drop device and positioner, this anti-drop device and positioner are fixed on the described subframe head both sides and with described guide rail and cooperate; Described template comprises the vertical support member that an end is fixedly connected with the top of this template, the other end is connected with the platform structure horizontal slip with the template active connection of described platform, but and an end is fixedly connected with the facade of this template, level is regulated the horizontal regulating part that is connected distance between the other end and the platform structure.
The above-mentioned whole climbform platform system that promotes, it is characterized in that, described vertical support member is connected with described platform structure horizontal slip like this to be realized: the cross section is set for " worker " font or " horizontal guide rail of [" shape, described vertical support member top are provided with and can insert this guide openings interior pulley or slide block or sliding sleeve on described platform top adjacent with the body of wall side or central structure; Or described platform structure is provided with horizontal guide rail, and described vertical support member top is provided with the cover that can be sleeved on this horizontal guide rail.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described lifting appliance comprises driving arrangement, body frame elevator chain wheels, subframe elevator chain wheels and chain; This driving arrangement is fixed on described body frame inboard, the top sprocket wheel of described body frame elevator chain wheels is connected the subframe head, its lower end sprocket wheel is connected on the body frame that is lower than the subframe head, the top sprocket wheel of described subframe elevator chain wheels is connected the body frame top, and its lower end sprocket wheel is connected on the subframe head; Described chain is walked around described body frame elevator chain wheels and subframe elevator chain wheels, and the described chain vertical section of walking around body frame elevator chain wheels equates with the chain vertical section quantity of walking around subframe elevator chain wheels; Sprocket wheel and tensioning that this chain is also walked around described driving arrangement link to each other.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described driving arrangement is electric block or elevator.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described sprocket wheel and chain replace with pulley and wire rope respectively.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described lifting appliance comprises motor and deceleration component, reached and this screw rod nut engaged by the screw rod of this motor and deceleration component driving, described motor, deceleration component and screw rod are positioned on the body frame, described nut is positioned on the subframe, or described motor, deceleration component and screw rod are positioned on the subframe, described nut is positioned on the body frame.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: pinion-and-rack system or turbine and worm system that described lifting appliance comprises motor and deceleration component, driven by this motor and deceleration component, the gear of described motor, deceleration component and driving thereof or turbine are positioned on the subframe, and described tooth bar or endless screw system are positioned on the body frame.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: described lifting appliance comprises oil cylinder or the cylinder that two ends are connected with described body frame, subframe respectively and are subjected to concentrate Hydraulic Station or air compression station to drive.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: also comprise control terminal, on the lifting primary structure member of described each die carrier unit, gravity sensor is set, each described gravity sensor is connected with the control terminal signal, and described control terminal is connected with the lifting appliance signal of each die carrier unit.
The above-mentioned whole climbform platform system that promotes is characterized in that: also be included on body frame, subframe or the lifting appliance of each die carrier unit motion sensor is set, each described motion sensor is connected with the control terminal signal.
The above-mentioned whole climbform platform system that promotes, it is characterized in that: be included in also that the appropriate location is provided with limit sensors or state sensor corresponding to corresponding lifting appliance on the body frame of each die carrier unit and subframe and the platform, each described limit sensors or state sensor are connected with the control terminal signal.
Design a kind of whole climbform platform system method of operating that promotes, use the above-mentioned whole climbform platform system that promotes to realize creeping formwork, it is characterized in that:
S1. mounting template and die carrier unit connect into an integral platform with active connection, rod member and level board with each die carrier unit, by the template active connection template are linked to each other with integral platform simultaneously;
S2. the body of wall casting complete in the template is thrown off body of wall and template, and colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes integral platform pin or wall form subframe to be promoted in place for support;
S5. build body of wall.
A kind of whole climbform platform system method of operating that promotes uses the above-mentioned whole climbform platform system that promotes to realize creeping formwork, it is characterized in that:
S1. mounting template and die carrier unit connect into an integral platform with connector and scaffold floor with each die carrier unit, by active connection template are linked to each other with integral platform simultaneously; Carry out system initialization, every described lifting appliance is provided with promotes gravity allowed band value, promote gravity adjusting range value, promote gravity warning shutdown value range and adjust time value, platform hoisting depth value also can be set;
S2. behind the body of wall casting complete in the template, body of wall and template are thrown off, colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes body frame subframe to be promoted in place for support;
S5. build body of wall.
A kind of whole climbform platform system method of operating that promotes, use the above-mentioned whole climbform platform system that promotes to realize creeping formwork, it is characterized in that: in the lifting process of step S3, S4, when the lifting gravity allowed band value that exceeds corresponding lifting appliance setting when the detected gravity value of described gravity sensor enters and promotes gravity adjusting range value, described control terminal sends to this lifting appliance and adjusts instruction, and this lifting appliance will suspend in the adjustment time of setting or slow down to be adjusted; When after the adjustment time, described control terminal sends startup command to this lifting appliance again, this lifting appliance restarts operation, if the detected gravity value of gravity sensor of this lifting appliance has returned to when promoting in the gravity allowed band value, system will continue the normal operation that promotes; Still within promoting gravity adjusting range value the time, system will repeat above-mentioned adjustment process and restart this lifting appliance once more as the detected gravity value of the gravity sensor of this lifting appliance; If after restarting; the detected gravity value of the gravity sensor of this lifting appliance is not only recovered; when entering warning shutdown scope on the contrary, described control terminal will send halt command and alarm signal to all lifting appliances, and indicate abort situation and possible failure cause.
A kind of whole climbform platform system method of operating that promotes uses the above-mentioned whole climbform platform system that promotes to realize creeping formwork, it is characterized in that:
Described step S1 also comprises every described lifting appliance is provided with between the described lifting appliance the maximum high difference that allows;
Described step S3 also comprises the system mode before automatic detection creeping formwork promotes, detect voltage, detect the mutual signal intelligence of control system, whether each controls extension set on the throne with each sensor, starts lifting appliance and body frame is promoted in place, the adjustment template is in place, connects the cross bar fixed form;
Also comprise: in the lifting process of step S3, S4; when having surpassed the maximum that is provided with to the hoisting depth difference of certain two lifting appliance, described motion sensor senses allows high difference; described control terminal to this speed faster lifting appliance send and adjust instruction; this lifting appliance suspends or slows down to be adjusted; treat this lifting appliance hoisting depth equal the average hoisting depth of all lifting appliances the time, restart lifting.
A kind of whole climbform platform system method of operating that promotes uses the above-mentioned whole climbform platform system that promotes to realize creeping formwork, it is characterized in that:
Described step S1 also comprises, each state sensor is provided with various status flag values;
Described step S3 also comprises, detects the status flag value whether signal that each state sensor passes back meets initial setting;
Also comprise: in the lifting process of step S3, S4, during the status flag value change that monitors when described state sensor, described control terminal shows that upset condition situation and this sensing station also issue the corresponding actions order; When described limit sensors is triggered, this limit sensors sends signal to described control terminal, and described control terminal sends halt command to corresponding platform lifting appliance.
The invention has the beneficial effects as follows, realized the simultaneously automatic creeping formwork of inner and outer template, solved the defective of external mold in can only climbing respectively in the existing mould crawling technology, reduced the artificial and time of creeping formwork, reduced cost of production, the existing creeping formwork equipment of present device is simple in structure simultaneously, has reduced equipment cost.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the vertical view that main frame unit of the present invention is arranged;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the B-B sectional view of Fig. 1;
Fig. 4 is the structural representation that lifting appliance adopts pulley and electric block;
Fig. 5 is the structural representation that lifting appliance adopts screw rod;
Fig. 6 is the structural representation that lifting appliance adopts hydraulic jack;
Fig. 7 is the die carrier unit state diagram before the lifting process;
Fig. 8 is that body frame promotes the state diagram that finishes;
Fig. 9 is that subframe promotes the state diagram that finishes.
The specific embodiment
Fig. 1 shows the layout of die carrier unit 1, be between die carrier unit 1, to couple together by active connection such as bolt connection piece, pipe clamp etc. in the use with level board or rod member 4, form an integrated climbform platform system, realize centralized Control with same control terminal, also can adopt Artificial Control to carry out creeping formwork certainly and promote.
As shown in Figure 2, the body frame 2 that level board or rod member 4 connect on the adjacent die carrier unit 1, wherein level board 4 can connect body frame 2 or rod member 4 on different levels, and annexes such as protection scaffold floor 6, life rail are set, and forms the operating platform for construction operation.Rod member can level, vertically be connected body frame 2 structures or other rod members 4 of die carrier unit 1 with the mode that tilts.
Fig. 2 shows a kind of embodiment of die carrier unit 1 of the present invention, and each die carrier unit 1 comprises inverted U-shaped body frame 2, is positioned at the subframe 3 of these body frame 2 grooves; Subframe 3 comprises a head 3a and a lower pole 3b, and lower pole 3b can adopt structural members such as pipe, bar, and lower pole 3b is fixedlyed connected with head 3a and towards the bipod direction of body frame 2, subframe 3 is connected with body frame 2 by subframe guiding device 3c.Body frame 2 can adopt entity structure, also can adopt trussed construction; Subframe 3 heads can adopt entity structure, box structure or trussed construction.Die carrier unit 1 also comprises lifting appliance 11, and an end of lifting appliance 11 is connected with body frame 2, and the other end is connected with subframe 3.
In construction and in the creeping formwork process, integral platform is passed through the support construction supports of die carrier unit 1 in building structure, the mould bases braced structures comprises integral platform pin, wall form 5 or subframe lower pole 3b, the integral platform pin comprises body frame pin and the rod member that is connected the body frame pin, and building structure comprises body of wall or floor; When integral platform pin or wall form are supported on the body of wall, be by level be inserted in bar, bolt or wall form in the body of wall to pull bar or be fixed on nail on the body of wall, hook etc. and realize.
A pin of U type body frame 2 is long than another pin in the present embodiment, be provided with platform guiding device 9 in this long pin inboard, this platform guiding device 9 serves as that motion guide is carried out to body frame 2 in the basis with the construction body of wall, and platform guiding device 9 can adopt rolling elements commonly used such as roller, roller.
Fig. 3 shows the another kind of embodiment of die carrier unit 1 of the present invention, and itself and Fig. 2 embodiment are basic identical, and difference only is in the present embodiment that the bipod of U type body frame 2 is isometric substantially, and platform guiding device 9 is not set.
Being slidingly connected of subframe guiding device 3c can adopt following structure to realize: guide rail is a rod-like element, and guide is the fairlead that is sleeved on this guide rail; Or the guide rail cross section is T shape, and guide is provided with can be for being inserted in the fairlead on these T shape two edges of a wing, guide rail cross section; Or the guide rail cross section is that " [" shape, guide are provided with can be for the guide pad that inserts in this guide openings; Or guide rail is to be provided with two pipes that are parallel to each other, and guide is provided with can be by the guide pad of chuck between two rod members that are parallel to each other of this guide rail.
In above-mentioned subframe structure, anti-drop device and positioner 10 also can be set, the anti-drop device in this anti-drop device and the positioner 10 can adopt as the anti-drop device commonly used that uses in the elevator hoist structure, and it is fixed on the subframe 3 and cooperates with guide rail on the body frame.Positioner in anti-drop device and the positioner 10 adopts positioner commonly used, and this positioner cooperates the mutual location of realization body frame and subframe with the guide rail on the body frame.
Lifting appliance 11 comprises power source and lifting member, power source can adopt electric block, hoist engine, the motor acceleration and deceleration device that is arranged on the die carrier unit 1 or be arranged on concentrated Hydraulic Station beyond the die carrier unit 1 or air compression station etc., be positioned at electric block on the die carrier unit 1, hoist engine, motor acceleration and deceleration device etc. and can be arranged on the body frame 2, also can be arranged on the subframe; Lifting member can adopt members such as the chain sprocket group that is connected with major and minor respectively, wire rope pulley block, screw actuator, hydraulic jack, rack-and-pinion device, turbine worm device, hydraulic jack, cylinder.Power source is done positive and negative motion, realizes moving up and down mutually of body frame and subframe.
Fig. 4,5,6 shows the lifting appliance 11 that adopts electric block, screw actuator and hydraulic jack or cylinder respectively.
As shown in Figure 4, lifting appliance 11 comprises electric block or elevator 12, body frame elevator chain wheels 13, subframe elevator chain wheels 14 and chain 15; Electric block or elevator 12 are fixed on body frame 2 inboards, and the top sprocket wheel of body frame elevator chain wheels 13 is connected on the subframe head 3a, and its lower end sprocket wheel is connected on the body frame structure that is lower than the subframe head; The top sprocket wheel of subframe elevator chain wheels 14 is connected body frame 2 tops, and its lower end sprocket wheel is connected on the subframe head 3a; Chain 15 is walked around body frame elevator chain wheels 13 and subframe elevator chain wheels 14, and the chain vertical section of walking around body frame elevator chain wheels equates with the chain vertical section quantity of walking around subframe elevator chain wheels; Simultaneously, this chain is also walked around the sprocket wheel of electric block or elevator 12 and tensioning links to each other.
As shown in Figure 5, lifting appliance 11 comprises motor and deceleration component 16, reached and this screw rod nut engaged 18 by the screw rod 17 of this motor and deceleration component 16 drivings, motor and deceleration component 16 are installed on the body frame 2, nut 18 is installed on the subframe 3, or conversely, motor and deceleration component 16 are installed on the subframe 3, and nut 18 is installed on the body frame 2.
As shown in Figure 6, lifting appliance 11 is oil cylinder or the cylinder 19 that two ends are connected with body frame 2, subframe 3 respectively, and its power source is generally and is arranged on die carrier unit 1 concentrated Hydraulic Station or air compression station in addition.
When using motor and deceleration component driven wheel tooth bar system or turbine and worm system, the gear of motor, deceleration component and driving thereof or turbine are connected on the subframe 3, and tooth bar or endless screw system are connected on the body frame 2.
In the above-mentioned climbing form system that constitutes by each die carrier unit, for realizing automatic centralized Control, also include control terminal, on the lifting primary structure member of each die carrier unit 1, gravity sensor is set, each gravity sensor is connected with the control terminal signal, and control terminal is connected with lifting appliance 11 signals of each die carrier unit 1; On the body frame of each die carrier unit or subframe, motion sensor is set, each described motion sensor is connected with the control terminal signal; The appropriate location is provided with limit sensors or state sensor corresponding to corresponding lifting appliance on the body frame of each die carrier unit and subframe and platform, each limit sensors or state sensor are connected with the control terminal signal,
Above-mentioned gravity sensor, motion sensor, limit sensors and state sensor are selected same type of sensor commonly used on the society for use, and carry out fitting operation according to its use according to method.
Limit sensors is used for the control of platform motion position, can select common components such as limit switch for use.
State sensor is used for surveying: as body frame whether locate, the whether demoulding, whether platform tilts, whether body frame, subframe, template and platform and building support and connection get loose, lifting appliance voltage status etc.
Gravity sensor is used for detecting the stress of creeping formwork lifting process lifting appliance; Motion sensor is used for detecting the hoisting velocity of creeping formwork lifting process lifting appliance, so as when overload control terminal in time send to lifting appliance and adjust instruction, prevent that lifting appliance overload and motion are uneven.
Fig. 7,8,9 shows the climbing form system that uses this die carrier unit to constitute and realizes the interior external mold method of operating of creeping formwork simultaneously, and its operating procedure is as follows:
S1. mounting template and die carrier unit connect into an integral platform with active connection, rod member and level board with each die carrier unit, by the template active connection template are linked to each other with integral platform simultaneously;
S2. the body of wall casting complete in the template is thrown off body of wall and template, and colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes integral platform pin or wall form subframe to be promoted in place for support;
S5. build body of wall.
After climbing form system is provided with above-mentioned control terminal and gravity sensor,, realize concentrating control automatically according to following method:
S1. mounting template and die carrier unit connect into an integral platform with connector and scaffold floor with each die carrier unit, by active connection template are linked to each other with integral platform simultaneously; Carry out system initialization, every described lifting appliance is provided with promotes gravity allowed band value, promote gravity adjusting range value, promote gravity warning shutdown value range and adjust time value, platform hoisting depth value also can be set;
S2. behind the body of wall casting complete in the template, body of wall and template are thrown off, colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes body frame subframe to be promoted in place for support;
S5. build body of wall.
In the lifting process of step S3, S4, when the lifting gravity allowed band value that exceeds corresponding lifting appliance setting when the detected gravity value of described gravity sensor enters and promotes gravity adjusting range value, described control terminal sends to this lifting appliance and adjusts instruction, and this lifting appliance will suspend in the adjustment time of setting or slow down to be adjusted; When after the adjustment time, described control terminal sends startup command to this lifting appliance again, this lifting appliance restarts operation, if the detected gravity value of gravity sensor of this lifting appliance has returned to when promoting in the gravity allowed band value, system will continue the normal operation that promotes; Still within promoting gravity adjusting range value the time, system will repeat above-mentioned adjustment process and restart this lifting appliance once more as the detected gravity value of the gravity sensor of this lifting appliance; If after restarting; the detected gravity value of the gravity sensor of this lifting appliance is not only recovered; when entering warning shutdown scope on the contrary, described control terminal will send halt command and alarm signal to all lifting appliances, and indicate abort situation and possible failure cause.
After the climbing form system increase is provided with motion sensor, according to the method described above, also comprise when realizing concentrating control automatically:
Described step S1 also comprises every described lifting appliance is provided with between the described lifting appliance the maximum high difference that allows;
Described step S3 also comprises the system mode before automatic detection creeping formwork promotes, detect voltage, detect the mutual signal intelligence of control system, whether each controls extension set on the throne with each sensor, starts lifting appliance and body frame is promoted in place, the adjustment template is in place, connects the cross bar fixed form;
Also comprise: in the lifting process of step S3, S4; when having surpassed the maximum that is provided with to the hoisting depth difference of certain two lifting appliance, described motion sensor senses allows high difference; described control terminal to this speed faster lifting appliance send and adjust instruction; this lifting appliance suspends or slows down to be adjusted; treat this lifting appliance hoisting depth equal the average hoisting depth of all lifting appliances the time, restart lifting.
After the climbing form system increase is provided with limit sensors or state sensor, according to the method described above, also comprise when realizing concentrating control automatically:
Described step S1 also comprises, each state sensor is provided with various status flag values;
Described step S3 also comprises, detects the status flag value whether signal that each state sensor passes back meets initial setting;
Also comprise: in the lifting process of step S3, S4, during the status flag value change that monitors when described state sensor, described control terminal shows that upset condition situation and this sensing station also issue the corresponding actions order; When described limit sensors is triggered, this limit sensors sends signal to described control terminal, and described control terminal sends halt command to corresponding platform lifting appliance.
Claims (24)
1, a kind of whole climbform platform system that promotes, comprise die carrier unit, it is characterized in that: described die carrier unit comprises the inverted U-shaped body frame, be positioned at the subframe of this body frame bipod, described subframe comprises a head and a lower pole, described lower pole is fixedlyed connected with described head, and described subframe head is connected with this body frame by the subframe guiding device; Described die carrier unit also comprises lifting appliance, this lifting appliance one end is connected with this body frame, the other end is connected with this subframe, be fixedly connected into a integral platform by active connection, rod member and level board between the described die carrier unit with space structures, the bipod of described U-shaped body frame is positioned at the body of wall both sides, described integral platform also comprises wall form, described wall form is connected on the integral platform structure adjacent with the body of wall side by the template active connection, and described integral platform is passed through the mould bases support construction supports in described building structure.
2, the whole climbform platform system that promotes according to claim 1 is characterized in that: the bipod equal in length of described inverted u-shaped body frame.
3, the whole climbform platform system that promotes according to claim 1, it is characterized in that: a pin of described inverted u-shaped body frame is long than another pin, be provided with the platform guiding device in this long pin inboard, this platform guiding device serves as to lead to described platform in the basis with the construction body of wall.
4, the whole climbform platform system that promotes according to claim 1, it is characterized in that: described body frame and subframe head adopt trussed construction or entity structure, described die carrier unit is connected as follows by active connection, rod member and level board: described level board connects the body frame structure and the described rod member of described adjacent die carrier unit by the active connection level, and described rod member is connected adjacent die carrier unit by active connection with horizontal direction, vertical direction and incline direction or connects each other; Described mould bases braced structures comprises described integral platform pin or wall form or subframe lower pole, and described building structure comprises body of wall or floor or beam; When described integral platform pin or wall form are supported on the body of wall, be to be inserted in bar, bolt or wall form in the body of wall pull bar or the nail, the hook that are fixed on the body of wall are realized by level.
5, the whole climbform platform system that promotes according to claim 1, it is characterized in that: described subframe guiding device comprises the guide rail of fixedlying connected with described body frame, with the guide that is slidingly connected with this guide rail and fixedlys connected with described subframe head.
6, the whole climbform platform system that promotes according to claim 5 is characterized in that being slidingly connected of described guide rail and described guide is provided with like this: guide rail is a rod-like element, and guide is the fairlead that is sleeved on this guide rail.
7, the whole climbform platform system that promotes according to claim 5, it is characterized in that being slidingly connected of described guide rail and described guide is provided with like this: two members that are connected to of guide rail and guide are slidingly connected along axially mutual the semi-enclosed of rhampotheca of guide rail.
8, the whole climbform platform system that promotes according to claim 7, it is characterized in that described guide rail and described guide are provided with like this: the guide rail cross section is a T shape, guide is provided with can be for being inserted in the fairlead on these T shape two edges of a wing, guide rail cross section; Or the guide rail cross section is that " [" shape, guide are provided with can be for the guide pad that inserts in this guide openings; Or guide rail is to be provided with two rod members that are parallel to each other, and guide is provided with can be by the guide pad of chuck between two rod members that are parallel to each other of this guide rail.
9, according to each described whole climbform platform system that promotes in the claim 1 to 8, it is characterized in that: described subframe also comprises anti-drop device and positioner, and this anti-drop device and positioner are fixed on the described subframe head both sides and with described guide rail and cooperate; Described template comprises the vertical support member that an end is fixedly connected with the top of this template, the other end is connected with the platform structure horizontal slip with the template active connection of described platform, but and an end is fixedly connected with the facade of this template, level is regulated the horizontal regulating part that is connected distance between the other end and the platform structure.
10, the whole climbform platform system that promotes according to claim 9, it is characterized in that, described vertical support member is connected with described platform structure horizontal slip like this to be realized: the cross section is set for " worker " font or " horizontal guide rail of [" shape, described vertical support member top are provided with and can insert this guide openings interior pulley or slide block or sliding sleeve on described platform top adjacent with the body of wall side or central structure; Or described platform structure is provided with horizontal guide rail, and described vertical support member top is provided with the cover that can be sleeved on this horizontal guide rail.
11, the whole climbform platform system that promotes according to claim 10, it is characterized in that: described lifting appliance comprises driving arrangement, body frame elevator chain wheels, subframe elevator chain wheels and chain; This driving arrangement is fixed on described body frame inboard, the top sprocket wheel of described body frame elevator chain wheels is connected the subframe head, its lower end sprocket wheel is connected on the body frame that is lower than the subframe head, the top sprocket wheel of described subframe elevator chain wheels is connected the body frame top, and its lower end sprocket wheel is connected on the subframe head; Described chain is walked around described body frame elevator chain wheels and subframe elevator chain wheels, and the described chain vertical section of walking around body frame elevator chain wheels equates with the chain vertical section quantity of walking around subframe elevator chain wheels; Sprocket wheel and tensioning that this chain is also walked around described driving arrangement link to each other.
12, the whole climbform platform system that promotes according to claim 11, it is characterized in that: described driving arrangement is electric block or elevator.
13, the whole climbform platform system that promotes according to claim 12, it is characterized in that: described sprocket wheel and chain replace with pulley and wire rope respectively.
14, the whole climbform platform system that promotes according to claim 10, it is characterized in that: described lifting appliance comprises motor and deceleration component, reached and this screw rod nut engaged by the screw rod of this motor and deceleration component driving, described motor, deceleration component and screw rod are positioned on the body frame, described nut is positioned on the subframe, or described motor, deceleration component and screw rod are positioned on the subframe, described nut is positioned on the body frame.
15, the whole climbform platform system that promotes according to claim 10, it is characterized in that: pinion-and-rack system or turbine and worm system that described lifting appliance comprises motor and deceleration component, driven by this motor and deceleration component, the gear of described motor, deceleration component and driving thereof or turbine are positioned on the subframe, and described tooth bar or endless screw system are positioned on the body frame.
16, the whole climbform platform system that promotes according to claim 10, it is characterized in that: described lifting appliance comprises oil cylinder or the cylinder that two ends are connected with described body frame, subframe respectively and are subjected to concentrate Hydraulic Station or air compression station to drive.
17, according to each described whole climbform platform system that promotes in the claim 10 to 16, it is characterized in that: also comprise control terminal, on the lifting primary structure member of described each die carrier unit, gravity sensor is set, each described gravity sensor is connected with the control terminal signal, and described control terminal is connected with the lifting appliance signal of each die carrier unit.
18, the whole climbform platform system that promotes according to claim 17 is characterized in that: also be included on body frame, subframe or the lifting appliance of each die carrier unit motion sensor is set, each described motion sensor is connected with the control terminal signal.
19, the whole climbform platform system that promotes according to claim 18, it is characterized in that: be included in also that the appropriate location is provided with limit sensors or state sensor corresponding to corresponding lifting appliance on the body frame of each die carrier unit and subframe and the platform, each described limit sensors or state sensor are connected with the control terminal signal.
20, a kind of whole climbform platform system method of operating that promotes uses the whole climbform platform system that promotes as claimed in claim 1 to realize creeping formwork, it is characterized in that:
S1. mounting template and die carrier unit connect into an integral platform with active connection, rod member and level board with each die carrier unit, by the template active connection template are linked to each other with integral platform simultaneously;
S2. the body of wall casting complete in the template is thrown off body of wall and template, and colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes integral platform pin or wall form subframe to be promoted in place for support;
S5. build body of wall.
21, a kind of whole climbform platform system method of operating that promotes uses the whole climbform platform system that promotes as claimed in claim 17 to realize creeping formwork, it is characterized in that:
S1. mounting template and die carrier unit connect into an integral platform with connector and scaffold floor with each die carrier unit, by active connection template are linked to each other with integral platform simultaneously; Carry out system initialization, every described lifting appliance is provided with promotes gravity allowed band value, promote gravity adjusting range value, promote gravity warning shutdown value range and adjust time value, platform hoisting depth value also can be set;
S2. behind the body of wall casting complete in the template, body of wall and template are thrown off, colligation upper strata body of wall reinforcing bar is also finished;
S3. start lifting appliance and utilize subframe in place, adjust template position and template is proofreaied and correct fixing for support promotes body frame;
S4. oppositely starting lifting appliance utilizes body frame subframe to be promoted in place for support;
S5. build body of wall.
22, the whole climbform platform system method of operating that promotes according to claim 21, it is characterized in that: in the lifting process of step S3, S4, when the lifting gravity allowed band value that exceeds corresponding lifting appliance setting when the detected gravity value of described gravity sensor enters and promotes gravity adjusting range value, described control terminal sends to this lifting appliance and adjusts instruction, and this lifting appliance will suspend in the adjustment time of setting or slow down to be adjusted; When after the adjustment time, described control terminal sends startup command to this lifting appliance again, this lifting appliance restarts operation, if the detected gravity value of gravity sensor of this lifting appliance has returned to when promoting in the gravity allowed band value, system will continue the normal operation that promotes; Still within promoting gravity adjusting range value the time, system will repeat above-mentioned adjustment process and restart this lifting appliance once more as the detected gravity value of the gravity sensor of this lifting appliance; If after restarting; the detected gravity value of the gravity sensor of this lifting appliance is not only recovered; when entering warning shutdown scope on the contrary, described control terminal will send halt command and alarm signal to all lifting appliances, and indicate abort situation and possible failure cause.
23, the whole climbform platform system method of operating that promotes according to claim 22 uses the whole climbform platform system that promotes as claimed in claim 18 to realize creeping formwork, it is characterized in that:
Described step S1 also comprises every described lifting appliance is provided with between the described lifting appliance the maximum high difference that allows;
Described step S3 also comprises the system mode before automatic detection creeping formwork promotes, detect voltage, detect the mutual signal intelligence of control system, whether each controls extension set on the throne with each sensor, starts lifting appliance and body frame is promoted in place, the adjustment template is in place, connects the cross bar fixed form;
Also comprise: in the lifting process of step S3, S4; when having surpassed the maximum that is provided with to the hoisting depth difference of certain two lifting appliance, described motion sensor senses allows high difference; described control terminal to this speed faster lifting appliance send and adjust instruction; this lifting appliance suspends or slows down to be adjusted; when the hoisting depth for the treatment of this lifting appliance equals the average hoisting depth of all lifting appliances, restart lifting.
24, the whole climbform platform system method of operating that promotes according to claim 23 uses the whole climbform platform system that promotes as claimed in claim 19 to realize creeping formwork, it is characterized in that:
Described step S1 also comprises, each state sensor is sent out put various status flag values;
Described step S3 also comprises, detects the status flag value whether signal that each state sensor passes back meets initial setting;
Also comprise: in the lifting process of step S3, S4, during the status flag value change that monitors when described state sensor, described control terminal shows that upset condition situation and this sensing station also issue the corresponding actions order; When described limit sensors is triggered, this limit sensors sends signal to described control terminal, and described control terminal sends halt command to corresponding platform lifting appliance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100336047A CN100351483C (en) | 2005-03-10 | 2005-03-10 | Integrally hoisting formwork climbing platform system and method for operating the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100336047A CN100351483C (en) | 2005-03-10 | 2005-03-10 | Integrally hoisting formwork climbing platform system and method for operating the same |
Publications (2)
| Publication Number | Publication Date |
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| CN1664273A CN1664273A (en) | 2005-09-07 |
| CN100351483C true CN100351483C (en) | 2007-11-28 |
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| CNB2005100336047A Expired - Fee Related CN100351483C (en) | 2005-03-10 | 2005-03-10 | Integrally hoisting formwork climbing platform system and method for operating the same |
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| CN (1) | CN100351483C (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102155091B (en) * | 2011-03-17 | 2012-11-21 | 北城致远集团有限公司 | Creeping formwork platform |
| CN102587640B (en) * | 2012-03-05 | 2014-05-07 | 哈尔滨工业大学 | Intelligent formwork and steel-wood combined upright column frame safety monitoring system |
| CN103015327A (en) * | 2013-01-15 | 2013-04-03 | 中国土木工程集团有限公司 | Synchronous hydraulic die side jacking device of bridge climbing die frame and pier construction method |
| CN103343620B (en) * | 2013-07-29 | 2015-07-08 | 中国化学工程第三建设有限公司 | Sliding form system for kai (being a Chinese character and meaning open in English)-shaped lifting frame with adjustable width |
| CN106284997B (en) * | 2015-05-28 | 2019-06-14 | 中国二十冶集团有限公司 | The big punching block construction method for lifting whole of reinforced concrete chimney |
| ITUB20154872A1 (en) * | 2015-10-27 | 2017-04-27 | Despe S P A | Climbing system and method for building construction |
| CN107130807A (en) * | 2017-04-13 | 2017-09-05 | 中建钢构有限公司 | Simple belt conveyer-belt formula mounting platform |
| CN108979131B (en) * | 2017-06-01 | 2021-03-02 | 惠玉清 | Integral lifting platform device for high-rise building construction steel formwork and operation frame |
| CN107130793B (en) * | 2017-07-14 | 2023-08-25 | 华西工程科技(深圳)股份有限公司 | Die carrier system with accurate vertical elevation and horizontal positioning functions |
| CN108590150B (en) * | 2018-04-09 | 2020-04-10 | 重庆交通职业学院 | Safety lifting device for building construction |
| CN109267740A (en) * | 2018-10-30 | 2019-01-25 | 北京市机械施工有限公司 | Huge column modular is tilted from lifting operation platform |
| CN110439244A (en) * | 2019-08-12 | 2019-11-12 | 中国建筑第二工程局有限公司 | A kind of scaffold for building |
| CN112031401B (en) * | 2020-08-05 | 2022-03-18 | 上海建工集团股份有限公司 | Two-way adjustable automatic template opening and closing system of climbing formwork and use method thereof |
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| CN1664273A (en) | 2005-09-07 |
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