CN100351104C

CN100351104C - Method for producing plastic printed thin sheets and producing apparatus and page connecting disc

Info

Publication number: CN100351104C
Application number: CNB031467156A
Authority: CN
Inventors: 江草尚之; 小寺哲郎
Original assignee: Fuji Xerox Co Ltd
Current assignee: Fujifilm Business Innovation Corp
Priority date: 2002-12-06
Filing date: 2003-07-09
Publication date: 2007-11-28
Anticipated expiration: 2023-07-09
Also published as: JP2004188603A; CN1506238A; JP4300792B2

Abstract

In the method for manufacturing the plastic sheet, a laminated body manufactured by laminating a core sheet and two light transmitting films on which images are formed is laminated by pressing. The method for manufacturing the plastic sheet is characterized by storing the first light transmitting film in a gathering tray by facing a face of a side on which an image is not formed to a receiving face of the gathering tray, then, storing the core sheet in a gathering tray so as to pile it up on a face on which the image of the first light transmitting film is formed, finally, storing the second light transmitting film in the gathering tray so as to overlap the face on which the image is formed on the core sheet, and positioning them.

Description

The manufacture method of plastic tab and manufacturing installation thereof, plastic tab and gathering device

Technical field

The invention relates to image processing system according to the electrofax mode, the plastic tab that transparent thin-film by direct formation image (record) is rolled, in more detail, cash card and office worker's card about the band facial photo, student's identity card, individual member's card, residence permit, various driver's licenses, various qualifications obtain the information medium that contactless or contact such as proof has personal information and image information, aspect and I such as more use at medical scene to contrast the image sheet and the image display plate of usefulness, the preparation method of the plastic tab that aspects such as expressive notation are used and producing device.

Background technology

In recent years, be accompanied by the development of definition technique,, known the image method of a large amount of and cheap same quality of formation according to various print processes such as intaglio printing, letterpress, lithographic printing, photogravure and screen printings.Also use in IC-card, magnetism card, optical card just like such print process, perhaps these cards that combine etc. are preserved information specific more, can with external device (ED) contact or noncontact in carry out the surface printing of the information medium of exchange message.

But, for example above-mentioned serigraphy, according to a plurality of print layout pictures of several needs of the image that will print, occasion in colored printing, the further just printed copy of the quantity of this color becomes and is necessary more, for this reason, this printing process is not suitable for carrying out one by one correspondence in individual's identifying information (facial photo, name, residence, go out aspects such as birthday, various certificates).

In the face of the problems referred to above, the image forming method that forms main flow now is the method by adopting use China ink band to wait these sampled images such as printer of subliming type and fusion thermal transfer mode to form.Yet these personally identifiable informations can carry out lettering at an easy rate, but still have raising print speed printing speed definition to descend, promote clearness and the problem of print speed printing speed reduction.

In the face of this problem, the image (printing) that forms by the electrofax mode is to hold the surface uniform charged in the picture load, corresponding image signals is exposed, potential difference by exposed portion and non-exposed portion forms electrostatic latent image, afterwards, by making the material of holding with the toner that is known as toner (Image forming material) of the polarity of above-mentioned charged opposite (perhaps identical), hold the method that the surface forms visual image (toner image) in above-mentioned picture load by developing electrostatic image.Occasion at coloured image, these process several times carry out repeatedly, perhaps the image forming device by several and row arrangement forms colored visual image, and these visual image transfer printings, fixation (immobilization: mainly be heating for dissolving and the cooling curing to toner) is obtained the method for coloured image to the image record body.

As mentioned above, in the electrofax mode, hold the electrostatic latent image of surface because form electric picture load by picture signal, the identical image of formation that not only can be arbitrarily time, even in the face of different images also can form corresponding image easily, in addition, picture load holds that the toner image of surface can be more complete is transferred to image record surface, hold the remaining toner image in surface in the picture load, because can remove easily, can make easily towards many kinds limited-production printed article by resin blade and brush etc.

Also have, above-mentioned toner, normally hot melt property resin and pigment, and add additives such as resembling charged controlling agent according to occasion and dissolve mixing, this mixture is pulverized, formed behind the corpusculed, also have, electrostatic latent image in the above-mentioned electrofax mode, compare with above-mentioned toner and can have very high definition by corpusculed, with the definition of the thermal transfer mode of above-mentioned serigraphy and China ink band relatively, expectation can obtain higher definition.

Relevant coloured image uses the four kinds of primary colors of Cyan Magenta Yellow Black as color toner, by mixing, can reproduce in theory and prints identical color.In addition, above-mentioned color toner can increase the disguise of image at an easy rate because can more freely match with toner resin and pigment by toner.

So that the lettering that removes to carry out various cards with above-mentioned electro-photography apparatus is in the example, for following several examples.

For example; except that various personal information; not visible bar code be thick be 250 μ m the vinyl chloride thin slice and thick be to carry out lettering with xerography on the polyester sheet of 280 μ m; on lettering face separately, pile up one deck protective film again; the method that on hot press, rolls (for example, opening flat 2001-92255 communique) with reference to the spy.

But, coefficient of friction in above-mentioned card between the card is too big, because the stickup between the card, the conveyance of card is bad, electro-photography apparatus or quit work, perhaps aforesaid thick be that Image forming material (toner) is difficult to carry out abundant transfer printing, has increased image deflects on the above insulating bodies (card) of 250 μ m.In addition, if the resin film that will soften under above-mentioned relative low temperature is to be used in electro-photography apparatus to carry out lettering, in fixing, because fixing temperature is than the softening temperature height of film, so finding has adherence, in fixing device, have the problem of blocking takes place to twine.Further, Image forming material produces stained to fixing device, if continue above-mentioned thick be the photographic fixing of the card of 250 μ m, the occasion of the excessive damage of being subjected to is also arranged at corner's fixing device of card.

Also have, also be proposed on the light transmission card and stamp the personally identifiable information, more have the above-mentioned lettering of proposal on mirror image, to carry out (for example, opening flat 11-334265 communique) with reference to the spy.Yet, not only form image at above-mentioned transparent thin-film place, transparent thin-film that forms for image and the lamination central plate that becomes core are aspect carrying out the conveyance lamination process and carrying out the automation process of lamination process, almost there is not any investigation, from the viewpoint that increases productivity, above-mentioned each process and manufacturing installation design are necessary.

Summary of the invention

The present invention is to be purpose with the problem that solves above-mentioned obsolete techniques.

Promptly, the present invention does not need that the electro-photography apparatus as past of image forming method is carried out very big transformation and just can use, the preparation method and the producing device of the plastic tab of the plastic tab of the fine definition that can under high productivity, make, and be purpose so that plastic tab, the gathering device made by this preparation method to be provided.

Above-mentioned problem is to reach by following invention.

(1) a kind of manufacture method of plastic tab, this plastic tab by be formed with on the one side image first, second two transparent thin-films and be clipped in its between the two central plate and constitute, the image surface of two transparent thin-films is faced mutually, and this manufacture method comprises:

On the one side of above-mentioned transparent thin-film, form the image forming course of photographic fixing image in the electrofax mode;

To make that image surface be faced mutually separately with above-mentioned two transparent thin-film laminations, and above-mentioned central plate is clipped in the layered product of making therebetween and is contained in the dish of gathering leaves of a book and the position fixing process of location; And

Stress on oriented layered product, make central plate lamination and be fixed on two lamination fixation procedure between the transparent thin-film,

Above-mentioned position fixing process comprises following secondary process:

First transparent thin-film is contained in the dish of gathering leaves of a book, makes the one side that is not formed with image towards the face of accepting of gathering leaves of a book and coiling;

Then, central plate is contained in the dish of gathering leaves of a book, makes central plate overlap on the image surface of first transparent thin-film; And

Then, second transparent thin-film is contained in the dish of gathering leaves of a book, makes the one side that is formed with image overlap on the central plate.

In the invention of above-mentioned (1), form the image of fine definition by the mode of electrofax by the single face of the transparent thin-film of thin and thick, in the mode of electrofax, up to the present can not form on the thicker lamination central plate of image, it is relative with lamination central plate face and rolled to form this image surface of transparent thin-film of image, the preparation method aspect of the plastic tab that relevant productivity is high, in position fixing process, transparent thin-film that direction by image forming surface is prescribed and lamination central plate are discharged from sequentially and are supplied to, lamination central plate and the image forming surface that forms two transparent thin-films of image are overlapped separately, efficient and positively make as the lamination physical efficiency of the intermediate of plastic tab.

(2) as the manufacture method of (1) described plastic tab, wherein, in position fixing process, first, second transparent thin-film and central plate are discharged to the dish of gathering leaves of a book at least two diverse locations, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

(3) as the manufacture method of (1) described plastic tab, wherein, in position fixing process, when the dish of gathering leaves of a book is still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

In the present invention, also can in image processing system the whole output stacker of transparent thin-film and lamination central plate configuration, because space problem and complicated for fear of paper discharging method can be provided with lamination central plate output stacker in the conveyance process of above-mentioned thin slice.This occasion in position fixing process, moves to till the outlet position of the inside film output stacker that lamination central plate output stacker or back will record and narrate the dish of gathering leaves of a book as the invention of (2), can carry out the making of layered product more rapidly.

On the one hand, as the invention of (3), even the conveyance path of transparent thin-film and lamination central plate is different, fixing the dish of gathering leaves of a book, can carry out lamination at this position transparent thin-film and lamination central plate order as described above, in this occasion, be simplified as the formation of the gathering device of localization part, can reduce the space and reduce the cost of device.

(4) as the manufacture method of (1) described plastic tab, wherein, position fixing process comprises by the temporary transient fixing process of the part of layered product of pressure.

In above-mentioned position fixing process, determined the layered product of position can intactly like this be admitted to the process of rolling, be admitted to before the process of rolling or in the process of rolling, because there is the possibility of skew the position of layered product, after the location, carry out temporary transient fixed routine at once, can make more accurate plastic tab.

(5) a kind of manufacture method of the plastic tab that is made of transparent thin-film and central plate comprises:

Central plate is overlapped in transparent thin-film, make central plate towards the image surface of transparent thin-film, and the layered product of making is contained in the dish of gathering leaves of a book and the position fixing process of location; And

Stress on oriented layered product, make central plate lamination and be fixed on lamination fixation procedure on the transparent thin-film,

Above-mentioned position fixing process comprises following secondary process:

Transparent thin-film is contained in the dish of gathering leaves of a book, makes the one side that is not formed with image towards the face of accepting of gathering leaves of a book and coiling; And

Then, central plate is contained in the dish of gathering leaves of a book, makes central plate be overlapped on the one side that is formed with image of transparent thin-film.

(6) a kind of manufacture method of the plastic tab that is made of transparent thin-film and central plate comprises:

Above-mentioned position fixing process comprises following secondary process:

Central plate is contained in the dish of gathering leaves of a book; And

Then, transparent thin-film is contained in the dish of gathering leaves of a book, makes to be formed with the one side of image towards central plate.

(5), the invention of (6) is different with the invention of (1), the transparent thin-film that is formed by image at the single face of lamination central plate has the method for making plastic tab through rolling, in this occasion, (1) invention is the same, the one side and the lamination central plate that the image of the transparent thin-film that forms image are formed side overlap, as effective and certain the making of lamination physical efficiency of the intermediate of plastic tab.

(7) a kind of manufacturing installation of plastic tab, this plastic tab by be formed with on the one side image first, second two transparent thin-films and be clipped in its between the two central plate and constitute, the image surface of two transparent thin-films is faced mutually, this device comprises:

The film that is used to accommodate transparent thin-film is accommodated part;

On the one side of the transparent thin-film of accommodating the part supply from above-mentioned film, form the image forming portion of photographic fixing image in the electrofax mode;

To make that image surface be faced mutually separately with above-mentioned two transparent thin-film laminations, and above-mentioned central plate is clipped in the layered product of making therebetween and is contained in the dish of gathering leaves of a book and the localization part of location; And

Stress on oriented layered product, make central plate lamination and be fixed on two lamination standing parts between the transparent thin-film,

Wherein:

Above-mentioned localization part comprises the dish of gathering leaves of a book;

Then, central plate is contained in the dish of gathering leaves of a book, makes central plate overlap on the one side that is formed with image of first transparent thin-film; And

In the invention of (7), identical with the invention of above-mentioned (1), in position fixing process, transparent thin-film and lamination central plate that the direction of image forming surface is prescribed are supplied to by being discharged from sequence, as the layered product of plastic tab intermediate, can be effective and certain make.

(8) as the manufacturing installation of (7) described plastic tab, comprise first, second transparent thin-film and central plate are coiled at least two different outlets of discharging to gathering leaves of a book, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

(9) as the manufacturing installation of (7) described plastic tab, wherein, when the dish of gathering leaves of a book is still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

In the invention of (8), (9), identical with the invention of above-mentioned (2), (3), can go to carry out the making of layered product rapidly, the formation of gathering device is simplified, and can reduce the space and reduce cost.

(10) as the manufacturing installation of (7) described plastic tab, wherein, localization part comprises by the temporary transient fixing device of the part of layered product of pressure.

Preferably, identical with the invention of above-mentioned (4) by using the invention of (10), because can prevent the position skew of layered product.

(11) a kind of gathering device, this gathering device comprises localization part, this localization part is used for making that with go up first, second two transparent thin-film laminations that form image in the electrofax mode with one side image surface is faced mutually separately, and central plate is clipped in the layered product of making therebetween and is contained in the dish of gathering leaves of a book and the location, wherein

Localization part has the dish of gathering leaves of a book, wherein:

(12) as (11) described gathering device, comprise first, second transparent thin-film and central plate are coiled at least two different outlets of discharging to gathering leaves of a book, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

(13) as (11) described gathering device, wherein, when gathering leaves of a book dish when being still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

(14) a kind of plastic tab of making by any one described method in (1) to (4).

Also have,, when carrying out lamination, certainly as required it is heated by the above-mentioned layered product that is positioned is pressurizeed about the preparation method and the producing device of above-mentioned plastic tab.

(15) a kind of manufacture method of plastic tab comprises:

First, second the process of two transparent thin-films that is formed with toner image on the one side is provided;

The process of central plate is provided;

Above-mentioned two transparent thin-film laminations are made that image surface is faced mutually separately, and above-mentioned central plate is clipped in position fixing process therebetween; And

Stress on overlapping two transparent thin-films and central plate, thus the lamination and the process of fixing two transparent thin-films and central plate,

Above-mentioned position fixing process comprises following secondary process:

Description of drawings

Fig. 1 is the formation profile of plastic tab of the present invention.

Fig. 2 is the skeleton diagram of an example of the producing device of expression plastic tab of the present invention.

Fig. 3 is the pie graph about the producing device of plastic tab in example of the present invention.

Fig. 4 be relevant in other example of the present invention the pie graph of the producing device of plastic tab.

Fig. 5 be relevant in other example of the present invention the pie graph of the producing device of plastic tab.

Symbol description

1 lamination central plate

2,4 images

3 surface films

5 the inside films

10 image processing systems (film storage portion

Branch, image forming portion)

11 film output stackers

12 image forming portion

13,15,21,24 conveyance paths

14 outlets

16 reversing paths

17 cams

20 gathering devices

22 lamination central plate output stackers

23 the inside film output stackers

25 dishes of gathering leaves of a book

26 temporary transient fixtures

30 rolling devices (rolling part)

31 conveyer belts

32 frame cylinders

35 heating pressing rollers

41 discharge dishes

The specific embodiment

Below, example of the present invention describes with reference to drawing.Still substantially to have the object of identical function, pay identical symbol by the full figure face and describe, this explanation can be omitted according to occasion.When the producing device to plastic tab describes, also the preparation method about plastic tab of the present invention is described.

What Fig. 1 represented is the formation profile of the plastic tab of making according to the present invention.As shown in Figure 1, plastic tab with lamination central plate 1 with form image 2 with 4 surface film 3 and the inside film 5 (all being transparent thin-film) is overlapping, just form with rolling lamination central plate 1 is relative separately as the face of

formation image

2 and 4 one sides.

What Fig. 2 represented is the summary pie graph of the producing device of plastic tab of the present invention.

The producing device of the plastic tab of representing in Fig. 2 is made of image processing system (film harvesting part, image forming portion) 10, gathering device 20, rolling device (rolling part) 30.

Image processing system 10 be for example by film output stacker 11, image forming portion 12, from 11 beginnings of film output stacker to image forming portion 12 carry out the conveyance transparent thin-film conveyance path 13, constitute to the conveyance path 15 that outlet 14 carries out the transparent thin-film after conveyance forms image from image forming portion 12 beginnings.Other formation explanation is omitted.

Image forming portion 12 be do not have illustrated, contain the sub-image load that forms sub-image and hold body, this sub-image uses the developer that contains toner to develop at least, obtain the developer of toner image, the toner image that is developed carries out the transfer printing device of transfer printing at transparent thin-film, the toner image that is transferred to transparent thin-film is heated the fixation device of pressurization fixation etc., the coloured image that constitutes known electrofax mode forms device.

Conveyance path the 13, the 15th, by contain several right cylinders of head roll to and guider (do not have diagram) constitute, more in conveyance path 15, be provided with reverse 180 ° reversing paths 16 of the conveyance direction of transparent thin-film.Near the difference of conveyance path 15 and reversing paths 16, be provided with the cam 17 of the channeling direction that changes transparent thin-film.Move back and forth at these reversing paths 16 transparent thin-films, turn back to conveyance path 15 again, the conveyance direction of transparent thin-film is inverted 180 degree, and the surface of transparent thin-film also is inverted conveyance simultaneously.

Gathering device 20 be by lamination central plate output stacker 22, the dish (localization part) 25 of gathering leaves of a book, from 22 beginnings of lamination central plate output stacker to the dish 25 of gathering leaves of a book supply with the conveyance path 24 of lamination central plate 1, transparent thin-film that the outlet 14 from image processing system 10 is discharged from is to dish 25 conveyance paths of supplying with 21 and the formation of gathering leaves of a book.

Discharge section from the conveyance path 24 of lamination central plate 1 to the dish 25 of gathering leaves of a book that supply with, dish 25 discharge sections of supplying with the conveyance path 21 of transparent thin-film are that (different height) are arranged side by side on high direction to gathering leaves of a book.

As above-mentioned conveyance path 21, for example also can constitute by smooth tabular component with at the conveyance cylinder of this surface conveyance transparent thin-film, perhaps also can constitute by the conveyance body of the band shape that is rotated.The transparent thin-film that is discharged from from image processing system 10 is in due course and is rotated by conveyance cylinder and conveyer belt in addition, and transparent thin-film is coiled 25 by conveyance to gathering leaves of a book.

In addition, in lamination central plate output stacker 22, as prior equipment extracts cylinder and gives paper roll being equipped in the common paper feeding device, the dish 25 of gathering leaves of a book is in due course to rotations such as paper rolls after moving to the position of outlet of lamination central plate output stacker 22, to the dish 25 conveyance lamination central plates 1 of gathering leaves of a book.

The dish 25 of gathering leaves of a book is by for example as beginning to supply with separately lamination central plate 1 and transparent thin-film from the discharge section in conveyance path 24 and the discharge section in conveyance path 21, on the outer wall of the conveyer belt that (among the figure about) extending about for example the part of this end was connected to, the rotation that is accompanied by this conveyer belt drives to be carried out lifting and constitutes.Be not limited in such up-down mode, can also the apply engine driving etc. known elevating method.In addition, also be provided with the device of decision position of the end part aligning of not shown lamination central plate 1 that has made by lamination and surface film 3, the inside film 5.

Being provided with temporary transient fixing with lamination central plate 1 in the dish 25 of gathering leaves of a book is the media temporary transient fixture 26 of the layered product of two transparent thin-films of lamination.This temporary transient fixture 26 for example is made of a pair of tab of forming by heated metals such as heaters, and by the end of this heated a pair of tab clamping layered product, the end of layered product is connect by thermosol and temporary transient fixing.

Also having above-mentioned temporary transient fixture 26 is as shown in Figure 2, be arranged on from the occasion of dish 25 to the conveyance path of the layered product of rolling device of gathering leaves of a book, temporary transient fixture 26 just is configured in the end of the dish 25 of gathering leaves of a book in temporary transient fixing, the structure that can withdraw from above-mentioned conveyance path in the time of in addition is necessary.

Rolling device 30 is for example to adopt the belt folder mode that is made of a pair of conveyer belt 31.Each conveyer belt 31 is by extending cylinder 32 and heating pressing roller 35 and extend.

As the flattening-out method, be not particularly limited at above-mentioned object aspect rolling device 30, the past is known variously rolls skill and technique and rolling device can suitable arbitrarily adopting.For example by above-mentioned layered product by hot cylinder to interting in clip portion, both have to a certain degree and are connect by the heat fusing thermosol, use common to roll skill and technique and rolling device can be by flattening-out.

The layered product that is rolled is discharged from discharge dish 41, obtains plastic tab.At this, in plastic tab, form the occasion of several individual image, this each image all cuts off each time, so just can obtain the plastic tab of the size of wanting.

First example

Fig. 3 is the summary pie graph of the relevant producing device that the preparation method of enforcement plastic tab obtains in first example.

The producing device of the plastic tab of in Fig. 3, representing, identical with above-mentioned Fig. 2, constitute by image processing system 10, gathering device 20 and rolling device 30.

Above-mentioned surface film at image forming surface 2 (first transparent thin-film) 3 is discharged from by electro-photography apparatus 10, is sent to conveyance path 21.As shown in the figure, surface film 3 be image 2 towards upside by conveyance, the dish 25 of gathering leaves of a book of the position A that like this supplies at the gathering device 20 of Fig. 3.

Secondly, on the drawing in above-mentioned conveyance path 21, the above-mentioned dish 25 of gathering leaves of a book moves to till the position B of lamination central plate outlet of lamination central plate output stacker 22 of the harvesting lamination central plate 1 that is configured in downside.Then discharge lamination central plate 1 from lamination central plate output stacker 22, in the dish 25 of gathering leaves of a book, the single face of lamination central plate 1 overlaps as supplying to surface film 3 places in the face of image 2.

Then, on the drawing of above-mentioned lamination central plate output stacker 22, the above-mentioned dish 25 of gathering leaves of a book moves to till the position C of the inside film outlet of the inside film output stacker 23 of the harvesting the inside film (second transparent thin-film) 5 that is configured in downside.The inside film (second transparent thin-film) 5 images 4 are on drawing, received and kept towards downside in above-mentioned the inside film output stacker 23, be discharged from by this inside film 5, in the dish 25 of gathering leaves of a book, the surface of lamination central plate 1 overlaps as supply to film 5 places, the inside in the face of image 4.

Also have, in above-mentioned position fixing process, the discharge of above-mentioned surface film 3, lamination central plate 1, the inside film 5 order also can all become contrary order and be discharged to the dish 25 of gathering leaves of a book.Promptly the inside film 5 that becomes first transparent thin-film at position C in Fig. 3 is that image 4 is on drawing, be discharged from towards upside, next dish 25 of gathering leaves of a book moves to position B, be discharged from this position lamination central plate 1, the dish of gathering leaves of a book at last 25 moves to position A, the process that surface film 3 also can have image 2 to be discharged from drawing, towards downside as second transparent thin-film.

Dish 25 mobile of gathering leaves of a book is for example can go to carry out by being equipped with the drive unit that coils 25 position sensors that are connected of gathering leaves of a book etc.The discharge in also with good grounds conveyance path 21 from surface film 3, perhaps from the signal of the discharge of the lamination central plate 1 of lamination central plate output stacker 22 etc., the dish 25 of gathering leaves of a book begins to move, and stops according to the signal that perceives by position sensor.

Dish 25 positions that begin to move of gathering leaves of a book, even position A for example among Fig. 3 and position C can, from carrying out the making viewpoint of layered product more rapidly, preferred C point.

Subsequently, the end of gather leaves of a book dish 25 surface film 3, lamination central plate 1 and the inside film 5 is by not having illustrated positioner alignment, and continues by temporary transient fixture 26, the end of layered product implement temporary transient fixing after, rolling device 30 is arrived in conveyance.

At last, aspect rolling device 30, the layered product of surface film 3, lamination central plate 1 and the inside film 5 is by heating pressurized treatments between a pair of belt folder, and lamination central plate 1 is to roll at surface film 3 and the inside film 5, is discharged from discharge dish 41.

Plastic tab after rolling is for example in the occasion of the pattern that several pieces of cards are arranged, many pieces it is cut off after, become both sides by transparent thin-film through rolling the card that forms etc.

Also have, about the lamination central plate that is used in the present invention, the quality of materials of transparent thin-film etc., as described below.

The lamination central plate

The lamination central plate that is used in the present invention is to be easy to see at the image that is formed by the transparent thin-film of decision plastic tab the time, have opaque better, preferably caught white.

Quality of materials as the lamination central plate is to use plastics, specifically be exactly acetate film, cellulose triacetate film, nylon film, polyester film, polycarbonate film, polystyrene film, poly-hexichol sulfide film, polypropylene film, Kapton, cellophane film etc., polyester film can gratifying being used therein, and pet film particularly can gratifying being used.

As the lamination central plate, these pigment and dyestuff etc. are added and are colored, and in addition, the lamination central plate also can be a film shape, tabular, the degree that does not have mobility perhaps also can be to have the shape that thickness is arranged under the degree of necessary intensity in as the requirement of lamination central plate.

In the present invention, can be satisfactory as the film that the lamination central plate that is used is to use the plastics by thick scope at 50～5000 μ m to constitute, using also can be satisfactory by the PET film of thick scope at 100～1000 μ m.

Also have, wait the occasion of using at plastic tab of the present invention as IC-card sheet and magnetism card, imbed IC chip, antenna, magnetism data strip and outside terminal etc. according to the lamination central plate where necessary, in addition, want to be printed magnetism data strip, hologram etc., the occasion that necessary Word message is protruded is arranged.

Transparent thin-film

The matrix that can use in transparent thin-film must have the transparency in the present invention.At this, the transparency is meant that for example having visible light can have the character that sees through to a certain degree, and in the present invention, the image that is formed at least can pass through matrix, the transparency of the degree that human eye can be seen from the opposing face of image forming surface.

As above-mentioned matrix, the film of the plastics that can use as above-mentioned lamination central plate can use equally.

Also have, in the above-mentioned various plastic sheeting, polyester film, particularly before and after half of the ethylene tetrabromide composition of PET (PETG) by 1,4-cyclohexylamine methanol content is replaced as the material that is called PETG, in above-mentioned PET, Merlon is the material of mixed alloying, more has the PET that does not extend at diaxon, the noncrystal polyester that is called A-PET etc. can more gratifying use.

Past; the polyvinyl chloride that the lamination central plate material of using as card is used is that the burning when discarded produces dioxin by combustible; because of environment is had harmful effect, no longer be used, materials such as above-mentioned polyester be can corresponding this environmental protection trend.In the present invention, consider the use of above-mentioned not chloride lamination central plate, can be used as material more, at above-mentioned polystyrene based resin film, ABS resin, AS (acrylonitrile styrene) resin film, perhaps in PET film and the polyolefin resin films such as polyethylene, polypropylene, the film of the additional solid that hot melt classes such as polyester film and EVA are arranged etc. can well use.

The Wei Kate softening temperature of above-mentioned matrix is can be satisfactory 70～130 ℃ scope, more can be satisfactory 80～120 ℃ scopes.

If above-mentioned Wei Kate softening temperature is not guaranteed at 70 ℃, in the process of rolling, rolling film on lamination central plate (core) has and can not fully engage bonding occasion, also has the Wei Kate softening temperature above 130 ℃, above-mentioned can fully engage bonding image (Image forming material) or record and narrate in the back to be coated with worker's layer too softening, the occasion that has produced defective (image loss) in image is arranged.

The method that so-called above-mentioned Wei Kate softening temperature is estimated by the softening temperature of thermoplastic resin is determined, this assay method is the method that the hear resistance as the plastic material that is formed experimentizes, corresponding thermoplastic resin is by among JIS K7206 and ASTMD1525, the ISO306 this method being stipulated.

On the one hand, the resistance value on the surface of the single face at least of matrix can be satisfactory in the scope of 108～1013 Ω/, more can be satisfactory in the scope of 109～1011 Ω/.

If the resistance value on above-mentioned surface does not reach 108 Ω/, particularly in hot and humid, the resistance value of image record body is too low, the occasion of holding the transfer printing toner change puzzlement of body from toner picture load is for example arranged, in addition, when the resistance value on surface surpasses 1013 Ω/, the resistance value that rolls film that is used as image record body becomes too high, for example carry on a shoulder pole the toner of holding body and can not move on the surface of film, have owing to transfer printing is bad to make image produce defective from the toner picture.

Also have, the resistance value on above-mentioned surface is under 23 ℃, the environment of 55%RH, uses circular electrode [for example " the HR detector " of the high asterisk IP that makes of Mitsubishi's oiling (strain)], can defer to JIS K6991 and measure.

Again, rolling in the film that relevant electrofax is used, be the occasion that single face has the sheet resistance value of above-mentioned record, preferably this single face is as image forming surface.

The above-mentioned matrix sheet resistance value of single face at least is when the scope of 108～1013 Ω/ is controlled, when becoming the thin film fabrication of matrix, want in resin, to add direct interfacial agent, conductive polymer agent and conductive particle etc., want at the surface of above-mentioned film coating interfacial agent, think plated metal film, perhaps in cement etc., want to add interfacial agent etc. and can both adjust.

Satisfactory when the thickness of above-mentioned matrix is the scope of 50～500 μ m, more satisfactory during the scope of 75～150 μ m.When thickness does not reach 50 μ m, have and transmit bad occasion, when surpassing 500 μ m, have because the occasion of the bad formation of transfer printing image inferior.

Relevant transparent thin-film of the present invention preferably forms the image image receiving layer at the single face of matrix, also has the opposing face at the face of this image image receiving layer that function control device is set.

The above-mentioned functions control device is that to select the technical ability that has at least more than one in the middle of the technical ability of controlling glossiness, light resistance, antibiotic property, flame retardancy, release and charging property be gratifying, specifically, the surface of corresponding matrix, for additional and/or improve glossiness, light resistance, antibiotic property, flame retardancy, release, charging property, various functions such as more gratifying moisture-proof, hear resistance, water proofing property, mar proof and anti-wound property are provided with.By like this, the transparent thin-film that has the above-mentioned functions control device is can have durability in the face of various service conditions.

Second example

Fig. 4 is that relevant second example is implemented the preparation method of plastic tab and the summary pie graph of the producing device that obtains.

Relevant to the producing device shown in Fig. 4, the above-mentioned dish 25 of gathering leaves of a book is the position A at the outlet in conveyance path 21, and move between the position B of the outlet of the lamination central plate of lamination central plate output stacker 22, except that the inside film output stacker 23 is not set in addition, identical with the producing device of above-mentioned Fig. 3.Also have, in this image processing system, use the preparation method of plastic tab, the making for the inside film 5 (perhaps surface film 3) can also be provided with a film output stacker more if necessary.

This producing device is for example at first on the surface, and the surface film (first transparent thin-film) 3 that is formed with image 2 on the surface is discharged from by electro-photography apparatus 10, is sent to conveyance path 21.As shown in the figure, surface film 3 is that image 2 is faced upside by conveyance, is supplied to gathering leaves of a book of position A at position fixing process and coils 25.

Secondly, as shown on the drawing in above-mentioned carrying channel footpath 21, till the above-mentioned dish 25 of gathering leaves of a book moves to the position B of outlet of lamination central plate of lamination central plate output stacker 22 of the harvesting lamination central plate 1 that is configured in downside.And be discharged from from lamination central plate output stacker 22 lamination central plates 1, in the dish 25 of gathering leaves of a book, the single face of lamination central plate 1 overlaps and is supplied at surface film 3 as in the face of image 2.

Then, the above-mentioned dish of gathering leaves of a book 25 moves to position A again, and above-mentioned image 4 is discharged from towards the inside film (second transparent thin-film) 5 that downside forms, in the dish 25 of gathering leaves of a book, the surface of lamination central plate 1 as in the face of image 4 inside film 5 overlap and be supplied to.

Temporary transient fixation procedure subsequently, to roll process etc. be identical with the producing device of above-mentioned Fig. 3.Also have in this manufacture method, the inside film 5 is as first transparent thin-film, and surface film 3 is as second transparent thin-film, also can make and the above-mentioned layered product that is discharged from opposite order.

The 3rd example

Fig. 5 is a summary pie graph of implementing the producing device that the preparation method of plastic tab obtains in relevant the 3rd example.

In producing device as shown in Figure 5, the above-mentioned dish 25 of gathering leaves of a book is fixed on the position B of outlet of the lamination central plate of lamination central plate output stacker 22, also have, the transparent thin-film that is discharged from from conveyance path 21 and the inside film output stacker 23 then by conveyance till the position B of the outlet of the lamination central plate of lamination central plate output stacker 22.

This producing device is for example at first to be discharged from by electro-photography apparatus 10 at the surface film (first transparent thin-film) 3 of image forming surface 2, is sent to conveyance path 21.Surface film 3 be image 2 on drawing to upside by conveyance, be fed into the position of gathering device 20 B gather leaves of a book the dish 25.

Secondly, the lamination central plate 1 that is discharged from from lamination central plate output stacker 22, aspect the dish 25 of gathering leaves of a book, the single face of lamination central plate 1 overlaps and is supplied at surface film 3 as towards image 2, then the inside film (second transparent thin-film) the 5th, image 4 side that faces down on drawing is received and kept from the inside output stacker 23 and is discharged the inside films 5, aspect the dish 25 of gathering leaves of a book, the inside film 5 as towards image 4 overlaps and is supplied on the surface of lamination central plate 1.

Temporary transient fixation procedure after this, the process of rolling are identical with the producing device of above-mentioned Fig. 3.Saying, aspect this producing device, is that surface film 3 and the inside film 5 can be discharged from the formation layered product with opposite order again.In addition, the inside output stacker 23 is not set in this preparation method, get on to form image by image processing system 10 at surface film 3 and the inside film 5, also can press the order of surface film 3, lamination central plate 1, the inside film 5 at position B, perhaps the order by the inside film 5, lamination central plate 1, surface film 3 is discharged to the dish 25 making layered products of gathering leaves of a book.

As described above, position fixing process (localization part) in the present invention, no matter be that by above-mentioned which kind of path which kind of carries out the making of layered product in proper order, be surface film 3 and the inside film 5 (no matter being first transparent thin-film or second transparent thin-film) and lamination central plate 1, because be that face and the lamination central plate that forms a side of image faced superimposed, by the decision position, can be certain and efficient manufacturing of removing to carry out above-mentioned plastic tab shown in Figure 1.

Also have, the plastic tab of in above-mentioned first to the 3rd example, being made because be the lamination central plate by the structure of surface film, the inside film clamping, can prevent the generation of the bending of the plastic tab made.Yet for example the lamination central plate is when very thick, and in the occasion of the bending of not too removing to consider plastic tab, application where necessary also can be used as the structure that omits the inside film.

Then, the occasion of making at the plastic tab that does not have such the inside film, in above-mentioned first to the 3rd example, the position fixing process that does not have first transparent thin-film or second transparent thin-film to discharge at the dish of gathering leaves of a book, by localization method, equally can certain and efficient manufacturing of removing to carry out plastic tab.

As described above, the present invention is about form image by the electrofax mode on the single face separately of two transparent thin-films, with the lamination central plate is media, these two transparent thin-films are by rolling the plastic tab that obtains in the face of image surface, or a same transparent thin-film and lamination central plate be by rolling the making of the plastic tab that obtains in the face of image surface, and the transport method, method of superposition, the preparation method that can make under very high productivity, the producing device that particularly are conceived to each film are illustrated.

In the present invention, the electro-photography apparatus in the past that the method that forms as image is used does not need very big transformation, under very high productivity, can make the preparation method and the producing device of plastic tab of the plastic tab of fine definition, and the plastic tab of being made by this preparation method can be provided.

Claims

1. the manufacture method of a plastic tab, this plastic tab by be formed with on the one side image first, second two transparent thin-films and be clipped in its between the two central plate and constitute, the image surface of two transparent thin-films is faced mutually, this manufacture method comprises:

Above-mentioned position fixing process comprises following secondary process:

2. the manufacture method of plastic tab as claimed in claim 1, wherein, in position fixing process, first, second transparent thin-film and central plate are discharged to the dish of gathering leaves of a book at least two diverse locations, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

3. the manufacture method of plastic tab as claimed in claim 1, wherein, in position fixing process, when the dish of gathering leaves of a book is still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

4. the manufacture method of plastic tab as claimed in claim 1, wherein, position fixing process comprises by the temporary transient fixing process of the part of layered product of pressure.

5. the manufacture method of a plastic tab that is made of transparent thin-film and central plate comprises:

Above-mentioned position fixing process comprises following secondary process:

6. the manufacture method of a plastic tab that is made of transparent thin-film and central plate comprises:

Above-mentioned position fixing process comprises following secondary process:

Central plate is contained in the dish of gathering leaves of a book; And

7. the manufacturing installation of a plastic tab, this plastic tab by be formed with on the one side image first, second two transparent thin-films and be clipped in its between the two central plate and constitute, the image surface of two transparent thin-films is faced mutually, this device comprises:

Wherein:

8. the manufacturing installation of plastic tab as claimed in claim 7, comprise first, second transparent thin-film and central plate are coiled at least two different outlets of discharging to gathering leaves of a book, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

9. the manufacturing installation of plastic tab as claimed in claim 7, wherein, when the dish of gathering leaves of a book is still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

10. the manufacturing installation of plastic tab as claimed in claim 7, wherein, localization part comprises by the temporary transient fixing device of the part of layered product of pressure.

11. gathering device, this gathering device comprises localization part, this localization part is used for making that with go up first, second two transparent thin-film laminations that form image in the electrofax mode with one side image surface is faced mutually separately, and central plate is clipped in the layered product of making therebetween and is contained in the dish of gathering leaves of a book and the location, wherein

Localization part has the dish of gathering leaves of a book, wherein:

12. gathering device as claimed in claim 11, comprise first, second transparent thin-film and central plate are coiled at least two different outlets of discharging to gathering leaves of a book, the dish of gathering leaves of a book moves at least between above-mentioned two diverse locations, make with first transparent thin-film, central plate, and second transparent thin-film be contained in wherein successively.

13. gathering device as claimed in claim 11, wherein, when gathering leaves of a book dish when being still in institute's allocation, with first transparent thin-film, central plate, and second transparent thin-film be contained in successively in the dish of gathering leaves of a book.

14. a kind of plastic tab of making by any one described method in the claim 1 to 4.

15. the manufacture method of a plastic tab comprises:

The process of central plate is provided;

Above-mentioned position fixing process comprises following secondary process: