CN100350515C - Cable production system - Google Patents

Abstract

An electric wire production system is provided, by which system a cost of a product which uses electric wires, such as a wiring harness, can be prevented from increasing and resource saving can be achieved. The electric wire production system 1 includes an input department 9, production control department 10, production department 11 and coloring/cutting department 12. An electric production data D indicating a product number, mark, color and length per a shape of necessary electric wire are inputted to the input department 9. The input department 9 forwards the electric wire production data D to the production control department 10. The production control department 10 forwards a first production data, indicating a length per a product number of the electric wire to be produced, to the production department 11. The production control department 10 forwards a second production data, indicating a product number, a shape of a mark and a length per a color of the mark to be produced, to the coloring/cutting department 12. The production department 11 produces an electric wire 3, an outer surface 5a of which is monochrome. The coloring/cutting department 12 marks the outer surface 5a of the electric wire 3 produced by the production department 11 and cuts the electric wire 3.

Description

The production system of electric wire

Technical field

The present invention relates to a kind of production system of electric wire, be used to make the interior used electric wires such as electric wiring such as automobile that are arranged in as moving body.

Background technology

Electric wire, its production instance are the synthetic resin that is covered continuously on the periphery of the heart yearn that the former line by many constitutes mostly, and the length of production is long more, and production efficiency is high more, reduce color change etc. usually as far as possible.So common is the line of producing the length of same color.Its packaged form also mostly is oversupplied goods in enormous quantities.For example locating in the warehouse of electric wire sales company etc., is according to requirement of client the electric wire of respective color to be cut off the back to sell mostly.Especially the circuit that the color combination kind is many is used in aspects such as automobile, household electrical appliances, aircraft, electric equipment with electric wiring.

In the automobile of moving body etc., various electronic equipments are installed.Therefore, above-mentioned automobile etc. to wait next electric power or wait next control signal etc. from computer in order to transmit in above-mentioned electronic equipment from power supply, have arranged electric wiring.Electric wiring has above-mentioned many electric wires and is installed in connector on this wire end etc. etc.

Electric wire has the heart yearn of conductivity and the insulating properties coating that this heart yearn is covered.Electric wire is so-called coated electric wire.Connector has the connector shell of terminal part and insulating properties.The terminal part is to be made of sheet metal of conductivity etc.Connector shell forms the box shape, and above-mentioned terminal part wherein is installed.The connector of connector and electronic equipment is connected, and electric wiring transmits required electric power of above-mentioned electronic equipment and signal.

Above-mentioned electric wiring electric wire must be able to identify the thickness of heart yearn, the material of coating (changing material according to having or not thermal endurance etc.) and application target etc.And so-called application target is meant, for example control signal such as air cushion, ABS (anti-blocking brake system) and speed information or dynamic transfer system etc. are used the automotive system of electric wire.

The electric wire of electric wiring in order to discern above-mentioned application target (system), carries out painted with shades of colour.When the electric wire of making in the past, when extruding is covered insulating properties synthetic resin on the periphery of heart yearn, in this synthetic resin, sneak into the colouring agent of required color, be coloured to required color.

, in electric wire factory,, make respectively for this reason, for example cut into the length of regulation such as 500～2000m, with these electric wires letter bunchy for example by every kind of color to the electric wire of the required all colours in the side of order.Order goods the back when required electric wire is paid by order side receiving, at first, according to the order of order side, the bundle that the electric wire of required color is wound in, according to the number that can satisfy order quantity from the electric wire factory shipment to logistics center etc.Then, bundled electric wire, cut into required length, deliver goods to order side at logistics center.Perhaps, pay the bale that can satisfy order quantity to order side from logistics center.

According to the production system of the electric wire in above-mentioned past, electric wire factory for example cuts off electric wire according to 500～2000 meters length, and is bundled this rewiring plate.And, make the versicolor electric wire of ordering goods and can need in electric wire factory.By logistics center bundled electric wire is cut into again and length that the order quantity of the side of order adapts.Perhaps can satisfy the electric wire bale of order quantity to the payment of order side from logistics center.

If can satisfy the electric wire bale of order quantity to the side's of ordering payment, then cause the electric wire of order side's purchase cushion from logistics center.Therefore, order Fang Ruo makes the product that above-mentioned electric wiring etc. utilizes said wires, and then the cost of this product can improve.And, deliver goods if bundled electric wire is cut into corresponding length according to the order quantity of the side of ordering at above-mentioned logistics center, then may produce the remaining electric wire afterwards of delivering goods at above-mentioned logistics center, simultaneously, every kind of color all can produce remaining electric wire respectively.

Like this, according to the electric wire in above-mentioned past by the order production method, in logistics center and the side of ordering, have at least a side to have the electric wire of cushion, be disadvantageous from the viewpoint of saving resource.

Moreover, in said wires factory, make electric wire respectively by color.Therefore, at said wires factory and logistics center,, must guarantee place, very large space in order to lay in electric wire.The production efficiency of electric wiring is reduced, adopt the product cost of electric wiring isoelectric line to improve.Moreover, in the synthetic resin that constitutes coating, sneak into colouring agent and carry out electric wire coloring.Therefore, be not easy the color of change electric wire on the electric wire production line.So, on the electric wire production line, mostly be that electric wire is just made in the order of not waiting for order side in advance.This also is not conform to the viewpoint of saving resource, and it can cause the electric wire cost to improve.

Summary of the invention

So, the object of the present invention is to provide a kind of product cost raising that can prevent to adopt the electric wiring isoelectric line, and the production system that can save the electric wire of resource.

In order to address the above problem, accomplish the end in view, the production system of the described electric wire in the present invention the 1st aspect has:

Input part is used to import electric wire output data, the shape of the mark that forms on the kind of the electric wire of this data representation production, length and the outer surface and the color of above-mentioned mark;

Manufacturing department is used to make outer surface and is monochromatic electric wire;

Painted cut-out portion is used for mark in accordance with regulations the outer surface of said wires is carried out paintedly making it form required color, cuts into required length simultaneously; And

Production controlling part is used for from above-mentioned input part input electric wire output data, and the production system of said wires is characterized in that

Above-mentioned production controlling part, produce the kind of electric wire and the 1st output data of length according to working out expression from the electric wire output data of above-mentioned input part input, the 1st output data are sent in the above-mentioned manufacturing department, simultaneously, work out the 2nd output data that the color of the shape of the mark that forms on the kind of electric wire, length, the outer surface and above-mentioned mark is produced in expression according to said wires output data, the 2nd output data are sent in the above-mentioned painted cut-out portion;

Above-mentioned manufacturing department makes the monochromatic electric wire with above-mentioned corresponding kind of the 1st output data and length, and sends it in the above-mentioned painted cut-out portion;

Above-mentioned painted cut-out portion, according to above-mentioned the 2nd output data, it is painted to come outer surface to above-mentioned monochromatic electric wire to carry out by required color, forms required mark on above-mentioned outer surface, cuts off.

If adopt this invention, then production controlling part is according to the electric wire output data to input part, send expression to manufacturing department and give birth to the kind of electric wire and the 1st output data of length, simultaneously, send the kind of expression electric wire and the 2nd output data of length and mark shape and color to painted cut-out portion.Manufacturing department makes the monochromatic electric wire of necessary amount, is sent in the painted cut-out portion, because manufacturing department makes monochromatic electric wire, so, the quantity of the electric wire of manufacturing department's control store in advance (bar is long).And, make monochromatic electric wire in manufacturing department.Therefore, the kind (color category) of the electric wire of manufacturing department's control store is not in advance simultaneously changed color, needn't make electric wire in advance.

In manufacturing department, length is on demand made monochromatic electric wire, in painted cut-out portion the outer surface of monochromatic electric wire is dyed required color, forms required mark, cuts into required length.Therefore, the place can control temporary electric wire amount between manufacturing department and painted cut-out portion etc.

And the electric wire output data of kind, length, mark shape and the color etc. of the required electric wire of input expression in input part are so according to producing electric wire by manufacturing department, carried out painted to electric wire and cut off by painted cut-out portion.Therefore, if in input part, import electric wire output data, then can produce required electric wire rapidly.Produce and be able to the time that delivery state is ended so can shorten orders goods to play from electric wire, needn't make electric wire in advance.

As the production system of the described electric wire in the present invention the 2nd aspect, it is characterized in that in the production system of described electric wire aspect the 1st that the monochromatic electric wire of being made by above-mentioned manufacturing department is a non-coloring.

If adopt the present invention, then the electric wire of making to input part input back manufacturing department is a non-coloring.Therefore, can be coloured to required color to the electric wire of non-coloring exactly as required.And said in this manual non-coloring is meant the state of not sneaking into the various coloured materials of coating in the synthetic resin that constitutes the electric wire coatings layer as yet, is the color of above-mentioned synthetic resin itself.And, said in this manual to electric wire coloring, be that expression utilizes coloured material to come to carry out painted to the outer surface of electric wire coatings layer.

Said in this manual coloured material is meant that color material (industrial organic substance) dissolves, is distributed to the aqueous material in water or other solvents.Organic substance has dyestuff, pigment (major part is an organic substance, composite), and dyestuff uses as pigment sometimes, and pigment uses as dyestuff sometimes.Example is more specifically: said in this manual coloured material is represented coloring liquid and coating.So-called coloring liquid be the expression dyestuff dissolve in the solvent or be distributed in the solvent.So-called coating is meant that pigment dispersing is in dispersion liquid.

Therefore, painted as if coming coating with coloring liquid, then dyestuff penetrates in the coating; Painted as if coming the coating outer surface with coating, then pigment does not penetrate in the coating, but on the outer surface bonding.That is to say, saidly in this manual be meant with dyestuff to come the coating outer surface is dyeed, and on the coating outer surface, finish pigment coating is painted.And, so-called in this manual painted to coating, also comprise coating agent painted of above-mentioned coloured material protection usefulness itself and the ultraviolet curable resin that adds coloured material etc. is carried out painted or dyes.

And, wish that above-mentioned solvent and dispersion liquid have and constitute the affinity of the synthetic resin of coating.In the case, dyestuff can penetrate in the coating conscientiously, and perhaps pigment can be adhered on the outer surface of coating conscientiously.

Production system as the described electric wire in the present invention the 3rd aspect, it is characterized in that: aspect the 1st or 2 in the production system of described electric wire, above-mentioned painted cut-out portion has each by a certain amount of a plurality of color applicators of using to the spraying pigmented intermittently material of electric wire outer surface, the color of the coloured material that these color applicators spray is different, according to above-mentioned the 2nd output data, by a plurality of color applicators spraying pigmented material on the electric wire outer surface respectively.

If adopt this invention, then painted cut-out portion has a plurality of color applicators.Color applicator is each respectively by a certain amount of spraying pigmented material on the electric wire outer surface intermittently.The color difference of the coloured material that a plurality of color applicators spray.Therefore, by switching the color applicator of spraying pigmented material, can switch at an easy rate the painted color of electric wire outer surface.

And color applicator is at every turn by a certain amount of intermittently to the spraying pigmented material of electric wire outer surface.Therefore, by the emitted dose and the injection interval of coloured material of change color applicator, can change the shape of the mark that on the electric wire outer surface, forms at an easy rate.Moreover, because color applicator is pressed a certain amount of spraying pigmented material intermittently at every turn, so, the coloured material of can avoiding waste.

The production system of the described electric wire in the present invention the 4th aspect, production system as a certain described electric wire in the 1st～3 aspect, it is characterized in that: above-mentioned manufacturing department, when sending above-mentioned the 1st output data from above-mentioned production controlling part, confirm that data send in above-mentioned production controlling part and the painted cut-out portion to the 1st, the 1st confirms that data representation can be sent to date in the above-mentioned painted cut-out portion to the electric wire of relative suitable amount with the 1st output data.

If adopt this invention, then manufacturing department the 1st confirms that data send in production controlling part and the painted cut-out portion to what can transmit monochromatic electric wire.Therefore, in the output control part, can grasp the state of progress of electric wire manufacturing process.And, in painted cut-out portion, can confirm date that monochromatic electric wire sends etc.

The production system of the described electric wire in the present invention the 5th aspect, production system as the described electric wire in the 4th aspect, it is characterized in that above-mentioned painted cut-out portion receive above-mentioned the 2nd output data that send from above-mentioned production controlling part and from above-mentioned manufacturing department send the above-mentioned the 1st when confirming data, then in production controlling part, sends the 2nd affirmation data that expression can obtain the date of the electric wire after the painted cut-out according to the 2nd output data.

If adopt the present invention, then painted cut-out portion sends the 2nd to production controlling part and confirms data, and this data representation can be obtained the date according to the electric wire of the painted cut-out of the 2nd output data.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process conscientiously.

The production system of the described electric wire in the present invention the 6th aspect has:

Input part is used to import electric wire output data, the shape of the mark that forms on the kind of the electric wire of this data representation production, length and the outer surface and the color of above-mentioned mark;

Manufacturing department is used to make outer surface and is monochromatic electric wire;

Painted portion is used for mark in accordance with regulations the outer surface of said wires is carried out paintedly making it form required color; And

Production controlling part is used for from above-mentioned input part input electric wire output data,

The production system of said wires is characterized in that:

Above-mentioned production controlling part, produce the kind of electric wire and the 1st output data of length according to working out expression from the electric wire output data of above-mentioned input part input, the 1st output data are sent in the above-mentioned manufacturing department, simultaneously, work out the 2nd output data that the color of the shape of the mark that forms on the kind of electric wire, length, the outer surface and above-mentioned mark is produced in expression according to said wires output data, the 2nd output data are sent in above-mentioned painted;

Above-mentioned manufacturing department, the monochromatic electric wire of manufacturing and the above-mentioned corresponding kind of the 1st output data and length, and send it in above-mentioned painted;

Above-mentioned painted portion, according to above-mentioned the 2nd output data, it is painted to come outer surface to above-mentioned monochromatic electric wire to carry out by required color, forms required mark on above-mentioned outer surface.

If adopt this invention, then production controlling part is according to the electric wire output data that transfer to input part, send expression to manufacturing department and give birth to the kind of electric wire and the 1st output data of length, simultaneously, send the kind of expression electric wire and the 2nd output data of length and mark shape and color to painted cut-out portion.Manufacturing department makes the monochromatic electric wire of necessary amount, is sent in the painted cut-out portion, because manufacturing department makes monochromatic electric wire, so, the quantity of the electric wire of manufacturing department's control store in advance (bar is long).And, make monochromatic electric wire in manufacturing department.Therefore, the kind (color category) of the electric wire of manufacturing department's control store is not in advance simultaneously changed color, needn't make electric wire in advance.

In manufacturing department, length is on demand made monochromatic electric wire, in painted cut-out portion the outer surface of monochromatic electric wire is dyed required color, forms required mark, cuts into required length.Therefore, the place can control temporary electric wire amount between manufacturing department and painted cut-out portion etc.

And the electric wire output data of kind, length, mark shape and the color etc. of the required electric wire of input expression in input part are so according to producing electric wire by manufacturing department, carry out painted by painted to electric wire.Therefore, if in input part, import electric wire output data, then can produce required electric wire rapidly.Play production and be able to the time that delivery state is ended (shifting to an earlier date) manufacturing electric wire of to go ahead of the rest so can shorten from the electric wire order.

Production system as the described electric wire in the present invention the 7th aspect is characterized in that: in the production system of described electric wire, the monochromatic electric wire of being made by above-mentioned manufacturing department is a non-coloring aspect the 6th.

If adopt the present invention, be non-coloring by the electric wire that manufacturing department makes then to input part input back.Therefore, can be coloured to required color to the electric wire of non-coloring exactly as required.

Production system as the described electric wire in the present invention the 8th aspect, it is the production system of the 6th or 7 described electric wires in aspect, it is each by a certain amount of a plurality of color applicators of using to the spraying pigmented intermittently material of electric wire outer surface to it is characterized in that above-mentioned painted portion has, the color of the coloured material that these color applicators spray is different, according to above-mentioned the 2nd output data, by a plurality of color applicators spraying pigmented material on the electric wire outer surface respectively.

If adopt this invention, then painted portion has a plurality of color applicators.Color applicator is each respectively by a certain amount of spraying pigmented material on the electric wire outer surface intermittently.The color difference of the coloured material that a plurality of color applicators spray.Therefore, by switching the color applicator of spraying pigmented material, can switch at an easy rate the painted color of electric wire outer surface.

And color applicator is at every turn by a certain amount of intermittently to the spraying pigmented material of electric wire outer surface.Therefore, by the emitted dose and the injection interval of coloured material of change color applicator, can change the shape of the mark that on the electric wire outer surface, forms at an easy rate.Moreover, because color applicator is pressed a certain amount of spraying pigmented material intermittently at every turn, so, the coloured material of can avoiding waste.

The production system of the described electric wire in the present invention the 9th aspect, production system as a certain described electric wire in the 6th～8 aspect, it is characterized in that above-mentioned manufacturing department, when sending above-mentioned the 1st output data from above-mentioned production controlling part, confirm that data send to above-mentioned production controlling part and painted among both to the 1st, this affirmation data representation can be sent to the electric wire with the corresponding amount of the 1st output data the date in above-mentioned painted.

If adopt this invention, then manufacturing department the 1st confirms that data send in production controlling part and painted to what can transmit monochromatic electric wire.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process.And, in painted, can confirm date that monochromatic electric wire sends etc.

The production system of the described electric wire in the present invention the 10th aspect, production system as the described electric wire in the 9th aspect, it is characterized in that above-mentioned painted cut-out portion receive above-mentioned the 2nd output data that send from above-mentioned production controlling part and from above-mentioned manufacturing department send the above-mentioned the 1st when confirming data, then in production controlling part, sends the 2nd affirmation data that expression can obtain the date of painted electric wire according to the 2nd output data.

If adopt the present invention, then painted sends the 2nd to production controlling part and confirms data, this confirms that data representation can obtain the date by the electric wire of the painted cut-out of the 2nd output data, therefore, can grasp the state of progress of electric wire manufacturing process conscientiously in production controlling part.

Description of drawings

Fig. 1 is the key diagram of basic comprising of the production system of the expression electric wire that relates to the present invention's the 1st execution mode.

Fig. 2 is the key diagram of basic comprising of production controlling part of the production system of expression electric wire shown in Figure 1.

Fig. 3 is the flow chart of electric wire manufacturing process flow process of the production system of expression electric wire shown in Figure 1.

Fig. 4 is the oblique view of an example of the electric wire made in the production system of expression electric wire shown in Figure 1.

Fig. 5 is the key diagram of an example of manufacturing department of the production system of expression electric wire shown in Figure 1.

Fig. 6 is the oblique view of an example of painted cut-out portion of the production system of expression electric wire shown in Figure 1.

Fig. 7 is the key diagram of formation of the electric cable coloring device of expression electric wire shown in Figure 6.

Fig. 8 is the key diagram of basic comprising of the production system of the expression electric wire that relates to the present invention's the 2nd execution mode.

Fig. 9 is the key diagram of basic comprising of production controlling part of the production system of expression electric wire shown in Figure 8.

Figure 10 is the flow chart of process flow of manufacturing electric wire of the production system of expression electric wire shown in Figure 8.

Figure 11 is the oblique view of an example of painted portion of the production system of expression electric wire shown in Figure 8.

Figure 12 is the key diagram of formation of the electric cable coloring device of expression painted portion shown in Figure 11.

Figure 13 is the key diagram of formation of the variation of the manufacturing department of production system of expression electric wire of the present invention and painted cut-out portion.

Figure 14 is the oblique view of variation of electric cable coloring device of the production system of expression electric wire of the present invention.

Embodiment

Following with reference to Fig. 1～Fig. 7, detailed description relates to the production system of the electric wire of the present invention's the 1st execution mode.The production system (as shown in Figure 1) that relates to the electric wire of the 1st execution mode of the present invention is to make the system of electric wire 3 shown in Figure 4.

The electric wiring of being arranged in the machineries such as electric wire 3 formation automobiles.Electric wire 3 has conductivity heart yearn 4 and insulating properties coating 5 as shown in Figure 4.Heart yearn 4 is closed and is formed by many former line combustions.The former line that constitutes heart yearn 4 is made of conductive metal.And heart yearn 4 also can be made of a former line.

Coating 5 for example is made of the synthetic resin of polyvinyl chloride insulating properties such as (PVC).5 pairs of heart yearns 4 of coating coat.Therefore, the outer surface 5a of coating 5 forms the outer surface of the electric wire 3 described in this specification.It is of the same colour that the outer surface 5a of coating 5 forms color P (hereinafter referred to as monochrome).And, required colouring agents such as white both can in the synthetic resin that constitutes coating 5, have for example been sneaked into, make the outer surface 5a of electric wire 3 become monochromatic P, also can in the synthetic resin that constitutes coating 5, not sneak into colouring agent, make monochromatic P become the color of synthetic resin itself.

Do not sneak into colouring agent in constituting the synthetic resin of coating 5, monochromatic P is that coating 5 is that the outer surface 5a of electric wire 3 is called as: be non-coloring under the situation of look of synthetic resin itself.That is to say that the non-coloring described in this specification is to be illustrated in the synthetic resin that constitutes coating 5 not sneak into colouring agent, the outer surface 5a of electric wire 3 is colors of synthetic resin itself.

On the outer surface 5a of electric wire 3, formed by a plurality of the 1st: 6 and a plurality of the 2nd: 7 mark that constitutes 8.The the 1st: 6 is the 1st look B (representing with parallel oblique line in Fig. 4).The 1st look B is different with monochromatic P.The the 2nd: 7 is the 2nd look R (representing with parallel oblique line in Fig. 4).The 2nd look R is all different with the 1st look B with monochromatic P.

The the 1st: 6 and the 2nd: 7 separately flat shape is circle.The the 1st: 6 and the 2nd: 7 is provided with a plurality ofly respectively, arranges along the longitudinally of electric wire 3 according to predetermined figure.Longitudinally along electric wire 3 in illustrated example is provided with after 6 the 1st: 6, is provided with 4 the 2nd: 7, is provided with 6 the 1st: 6 again.

And, predesignated: in the adjacent to each other the 1st: 6 in the heart interval D 1, the adjacent to each other the 2nd: 7 in the heart interval D 2 and the adjacent to each other the the 1st: 6 and the 2nd: 7 in the heart interval D 3.And, predesignated the 1st: 6 diameter R1 and the 2nd: 7 diameter R2.

And the color B, the R that constitute each point 6,7 of mark 8 form the color of the mark 8 described in this specification.Like this, the color showing of mark 8 constitutes color B, the R that electric wire 3 outer surface 5a go up the point 6,7 etc. of formed mark (sign) 8.And, above-mentioned interval D 1, D2, D3 and diameter R1, R2 and put the shape of the mark 8 described in 6,7 the number form cost specification.Like this, the shape of mark 8 represents to form the arrangement states etc. of the point 6,7 of this mark 8.

The electric wire 3 of above-mentioned formation, if the kind difference, the external diameter of then above-mentioned heart yearn 4 (coating 5 certainly) etc. and the material of above-mentioned coating 5 etc. are different.Like this, the kind of the electric wire described in this specification 3 represents that heart yearn 4 is the diameter of electric wire 3 and the material of coating 5 etc.And the diameter of electric wire 3 is hereinafter referred to as the line footpath.Moreover if electric wire 3 is differences such as said system, then suitably change such as the quantity of look B, the R of each point 6,7 and interval D 1, D2, D3 and diameter R1, R2 and point 6,7.According to quantity of look B, R and interval D 1, D2, D3 and diameter R1, R2 and point 6,7 etc., can identify the mutual difference of electric wire 3.

The electric wire 3 of above-mentioned formation is tied up by many and is formed, and simultaneously, mounted connector etc. constitutes above-mentioned electric wiring on end etc.The connector of various electronic equipments such as connector and automobile combines, and electric wiring is that electric wire 3 is arranged in the automobile, various signals of transmission and electric power in each electronic equipment.

The quantity of above-mentioned color B, R and interval D 1, D2, D3 and diameter R1, R2 and point 6,7 etc. are used for the kind to the electric wire 3 that is arranged in the electric wiring in the automobile, the automotive system that utilizes electric wire 3 etc. and discern.That is to say that the application target of each bar electric wire 3 of expression such as the quantity of above-mentioned color B, R and interval D 1, D2, D3 and diameter R1, R2 and point 6,7 electric wiring can be discerned its application target simultaneously.Therefore, the electric cable coloring device 26 of following painted cut-out portion 12 promptly uses purpose in order to discern electric wire kind, system, to electric wire 3 mark will (painted).

The production system 1 of electric wire has as shown in Figure 1: a plurality of input parts 9, production controlling part 10, manufacturing department 11 and painted cut-out portion 12.Input part 9 can be: for example electric wire 3 and utilize the product (electric wiring etc.) of this electric wire 3 pipe industry window, auto vendor etc. electric wire 3 and utilize the order side of product (electric wiring etc.) of this electric wire 3 and the production line etc. that utilizes the product (electric wiring etc.) of electric wire 3.

Input part 9 has portable computer 9a (hereinafter referred to as microcomputer), comprising known RAM, ROM, CPU etc.Order people by electric wire 3 imports electric wire output data D on portable computer 9a, these output data D represents that the kind (material of line footpath and coating 5) of required electric wire 3 and length and outer surface 5a go up color B, the R etc. of the point 6,7 of the arrangement states of point 6,7 of formation and formation mark 8.When input, can adopt message input devices such as well-known keyboard or touch dish.

Production controlling part 10 for example adopts above-mentioned each business window is carried out the house steward department of integrated management or utilizes the house steward departments such as production line etc. of the product (electric wiring etc.) of electric wire 3.Production controlling part 10 has portable computer 10a (being designated hereinafter simply as microcomputer), comprising known RAM, ROM, CPU etc.On the microcomputer 10 of production controlling part 10, wait the microcomputer 9a that connects each input part 9, manufacturing department 11 and painted cut-out portion 12 by network.

In the microcomputer 10a of production controlling part 10, import the output data D of electric wire from the microcomputer 9a of each input part 9.Electric wire output data D represents the kind of required electric wire 3, the shape of mark 8 and color B, the R length separately of mark 8.

If the microcomputer 10a of production controlling part 10 from each input part 10 input electric wire output data D, then makes the electric wire 3 of the monochromatic P of required kind by Len req in manufacturing department 11.And the outer surface 5a that the microcomputer 10a of production controlling part 10 makes manufacturing department 11 make manufacturing department 11 is that the electric wire 3 of monochromatic P is made required shape, presses required color B, R marking (painted), and is cut into Len req.At this moment, the microcomputer 10a of production controlling part 10 is confirming that from the following the 2nd of painted cut-out portion 12 inputs data DK2 sends to respectively in the input part 9.

And data DK2 is confirmed in input the 1st in the microcomputer 10a of production controlling part 10, and this data representation can transmit to painted cut-out portion 12 from manufacturing department 11 and make the date that the outer surface 5a that finishes is the electric wire 3 of monochromatic P.Moreover, data DK2 is confirmed in input the 2nd in the microcomputer 10a of production controlling part 10, the painted cut-out of this data representation portion 12 can finish the date of the production (making electric wire 3) of electric wire 3, promptly outer surface 5a is made required form, press required color B, R marking (painted), cut into the date of Len req.

The microcomputer 10a of production controlling part 10 is a kind of control system, and program wherein is used for according to from the electric wire output data D of each input part 9, the information (following data DT1, DT2) of needs during the supply system manufacturing electric wire 3 in manufacturing department 11 and painted cut-out portion 12.And, by the following program that the microcomputer 10a of the microcomputer 9a of input part 9 and production controlling part 10 carries out, both can carry out with manual type, also can carry out with the device that machinery, electrical information are equipped with in inside.

The microcomputer 10a of production controlling part 10 has as shown in Figure 2: aggregation of data assembly the 13, the 1st output data creating assembly 14 and the 2nd output data creating assembly 15 etc.On aggregation of data assembly 13, go into the microcomputer 9a that assembly 16 connects each input part 9 by output, to the microcomputer 9a input electric wire output data D of data integration component 13 from each input part 9.

Aggregation of data assembly 13 comes electric wire output data D is decoded according to the program that is stored in the database 17.Aggregation of data assembly 13 and from the electric wire output data D of each input part 9 together calculates the production length of electric wire 3 of color B, R of shape, the mark 8 of each kind, mark 8, makes output data DT.Aggregation of data assembly 13 sends to the 1st output data creating assembly 14 and the 2nd output data creating assembly 15 to above-mentioned output data DT in the two.Output data DT represents the production length of electric wire 3 of color B, R of shape, the mark 8 of each kind, mark 8.

And, connect manufacturing department 11 and painted cut-out portion 12 by input module 18 on the aggregation of data assembly 13.In aggregation of data assembly 13, import the 1st from manufacturing department 11 and confirm data DK1, simultaneously, from painted cut-out 12 inputs the 2nd affirmation data DK2 of portion.Then, aggregation of data assembly 13 confirms that data DK2 goes into assembly 16 by output and sends in each input part 9 to the above-mentioned the 2nd.

The 1st output data creating assembly 14 comes above-mentioned output data DT is decoded according to the program that is stored in the database 17.The 1st output data creating assembly 14 calculates the length of each kind of the electric wire 3 of production according to above-mentioned output data DT, make the 1st output data DT1.The 1st output data DT1 represents the length of each kind of the electric wire 3 produced.The 1st output data creating assembly 14 sends to the 1st output data DT1 in the manufacturing department 11 by output precision 19.

The 2nd output data creating assembly 15 comes above-mentioned output data DT is decoded according to the program that is stored in the database 17.The 2nd output data creating assembly 15 calculates each kind of the electric wire of production, the shape of mark 8 and the color B of mark 8, the length of R according to above-mentioned output data DT, makes the 2nd output data DT2.The 2nd output data DT2 represents each kind, the shape of mark 8 and the color B of mark 8 of the electric wire 3 produced, the length of R.The 2nd output data creating assembly 15 is by output precision 19 transmission the 2nd output data DT2 in painted cut-out portion 12.

Manufacturing department 11 can adopt the electric wire of Electric Wire Factory for example to make line etc.Manufacturing department 11 has as shown in Figure 5: feeding device 20, extruding coating device 21, bosh 22 and coiler device 23.Manufacturing department 11 makes heart yearn 4 or electric wire 3 pass through (moving) feeding mechanism 20, extruding coating device 21, bosh 22 and coiler device 23 successively when making electric wire 3.In order to make heart yearn 4 or electric wire 3 walkings (moving), manufacturing department 11 has a plurality of belt pulleys 24.

Feeding mechanism 20 is supplied with the heart yearn 4 of the state that does not add coating 5.Extruding coating device 21 is coated around the heart yearn of supplying with from supply department 20 4 the extruding of insulating properties synthetic resin, forms coating 5.22 pairs of boshes are cooled off by extruding coating device 21 coated coating 5 on heart yearn 4.The electric wire 3 that coiler device 23 constitutes heart yearn and lip-deep coating thereof 5 cuts off according to the length of for example 500m～2000mm, is wound on the cylinder etc.

Like this, if manufacturing department 11 above-mentioned the 1st output data DT1 of input, then makes the electric wire 3 that outer surface 5a for example is the monochromatic P of white etc. according to the 1st output data DT1 to each kind length on demand.Therefore, the outer surface 5a of the electric wire 3 that manufacturing department 11 makes, same size is identical color at least.The outer surface 5a that wishes whole electric wires 3 that manufacturing department 11 makes is identical color.

And manufacturing department 11 is if above-mentioned the 1st output data DT1 of input then makes and confirms data DK1.Manufacturing department 11 the 1st confirms that data DK1 sends in the aggregation of data assembly 13 to what made by input module 18, sends to simultaneously in the painted cut-out portion 12.Manufacturing department 11 is sent to the electric wires of making according to above-mentioned the 1st output data DT1 3 in the painted cut-out portion 12.Like this, manufacturing department 11 produces the electric wire 3 of the monochromatic P of the kind that is consistent with the 1st output data DT1 and length, is sent in the painted cut-out portion 12.Manufacturing department 11 is if send the 1st output data DT1 from production controlling part 10, then confirm that data DK1 sends to production controlling part 10 and painted cut-out portion 12 in both to the 1st, the electric wire 3 of the quantity that this data representation is consistent with the 1st output data DT can be sent to the interior date of painted cut-out portion 12.

Moreover manufacturing department 11 also can make the electric wire 3 as the non-coloring of monochromatic P.Non-coloring described in this specification is meant the state of not sneaking into various colouring agents in the synthetic resin of the coating 5 that constitutes electric wire 3, is the color of above-mentioned synthetic resin itself.Therefore, non-coloring is the example of monochromatic P.

Painted cut-out portion 12 for example can utilize the electric wiring assembly line of electric wiring factory.Painted cut-out portion 12 is at above-mentioned the 2nd output data DT2 of input and when manufacturing department 11 has sent the electric wire 3 of monochromatic P, according to the 2nd output data DT2, electric wire 3 is pressed the marking respectively of each kind, utilize the color B that needs, the mark 8 (local painted) that R prints required form, simultaneously, cut into required length.And painted cut-out portion 12 is at above-mentioned the 2nd output data DT1 of input, and imported the above-mentioned the 1st when confirming data DK1 from manufacturing department 11, makes the 2nd and confirms data DK2.Transmission has been made in aggregation of data assembly 13 the 2nd confirms data DK2 by input module 18 in painted cut-out portion 12.Like this, it is painted that painted cut-out portion 12 utilizes required color B, R to come outer surface 5a to the electric wire 3 of monochromatic P to carry out according to the 2nd output data DT2, forms mark 8 on outer surface 5a, cuts into required length.Painted cut-out portion 12 is when sending the 2nd output data DT2 from production controlling part 10, and, during from 11 transmissions the 1st affirmation data DK1 of manufacturing department,, in production controlling part 10, send the 2nd affirmation data DK2 on the date of the electric wire 3 of representing the painted cut-out of acquisition according to the 2nd output data DT2.

Painted cut-out portion 12 has electric wire shearing device 25 and electric cable coloring device 26 as shown in Figure 6.Electric wire shearing device 25 has as shown in Figure 6: be arranged on main body 27 on the floor such as factory, visit material mechanism 28, shut-off mechanism 29.Main body 27 forms the case shape.Visit material mechanism 28 and have a pair of belt conveyer 30.Belt conveyer 30 has: the drive pulley 31, a plurality of driven pulley 32 that utilize motor etc. to be rotated hang over the endless-belt 33 on the above-mentioned belt pulley 31,32.Endless-belt 33 is rotated around belt pulley 31,32.

A pair of belt conveyer 30 is clamped in electric wire 3 each other, and drive pulley 31 is rotated synchronously, makes endless-belt 33 rotations like this, and length sends electric wire 3 in accordance with regulations.At this moment, a pair of belt conveyer 30 moves the direction of arrow K among Fig. 1 that this electric wire 3 parallels along the length direction with electric wire 3.

Shut-off mechanism 29 is arranged in the downstream side of the arrow K of a pair of belt conveyer 30.Shut-off mechanism 29 has a pair of cutoff tool 34,35.A pair of cutoff tool 34,35 vertically is arranged side by side.A pair of cutoff tool 34,35 is vertically near each other or leave.When a pair of cutoff tool 34,35 is near each other, the electric wire of being sent by a pair of belt conveyer 30 3 is clipped in each other, cut off.When a pair of cutoff tool 34,35 left mutually, yes left said wires 3.

The electric wire shearing device 25 of said structure under the state that a pair of cutoff tool 34,35 of shut-off mechanism 29 leaves mutually, is clamped in electric wire 3 between a pair of belt conveyer 30, sends this electric wire 3 along arrow K direction.After the electric wire 3 of sending specific length, the drive pulley 31 of a pair of belt conveyer 30 stops.Make a pair of cutoff tool 34,35 near each other then, electric wire 3 is clamped between this cutoff tool 34,35, cut off.

Electric cable coloring device 26 is the devices that form the mark 8 of said structure on the outer surface 5a of electric wire 3.Electric cable coloring device 26 has as shown in Figure 7: a plurality of color applicators 36, as the code device 37 and the control device 38 of checkout gear.In legend, color applicator 36 is provided with a pair of.A plurality of color applicators 36 are arranged side by side along arrow K.

A plurality of color applicators 36 are arranged between a pair of cutoff tool 34,35 of a pair of belt conveyer 30 of visiting material mechanism 28 and shut-off mechanism 29 as shown in Figure 6.Each color applicator 36 has nozzle 39 and valve 40 etc.The electric wire 3 that nozzle 39 moves along arrow K in the face of relying on a pair of belt conveyer 30.From coloured material supply source 41 (as shown in Figure 7), the coloured material of above-mentioned the 1st look B of supply in the nozzle 39 of sidewise color applicator 36; In the nozzle 39 of the color applicator 36 of another side, supply the coloured material of above-mentioned the 2nd look R from coloured material supply source 41 (as shown in Figure 7).

Valve 40 is connected with nozzle 39.And valve 40 also is connected with pressurized gas supply source 42 (as shown in Figure 7).Pressurized gas is supplied by valve 40 in pressurized gas supply source 42 in nozzle 39.When opening valve 40, utilize the pressurized gas of 42 supplies from the pressurized gas supply source, come to go up the coloured material (drip and penetrate) that sprays in the nozzle 39 to the outer surface 5a of electric wire 3.

When valve-off 40, the coloured material in the nozzle 39 stops to spray (drip and penetrate).Utilize said structure, color applicator 36 is according to waiting the signal that comes from control device 38, and valve 40 is opened by preset time, goes up to the outer surface 5a of electric wire 3 and sprays (drip and penetrate) a certain amount of coloured material.

Above-mentioned coloured material is meant that a color material (industrial organic substance) dissolving is distributed to the aqueous material in water or other solvents.Organic substance has dyestuff, pigment (most of is organic substance, composite), sometimes, dyestuff is used as pigment, sometimes pigment is used as dyestuff.Example is more specifically, and coloured material is coloring liquid or coating.

Coloring liquid is represented the dyestuff dissolving or is dispersed in the solvent; Coating represents that pigment dispersing is in dispersion liquid.Therefore, when the outer surface 5a that is attached to electric wire 3 when coloring liquid went up, dyestuff penetrated in the coating 5; When coating was last attached to the outer surface 5a of electric wire 3, pigment can not penetrate in the coating 5, but is bonded on the outer surface 5a.That is to say that color applicator 36 usefulness dyestuffs come the part of the outer surface 5a of electric wire 3 is dyeed, and perhaps pigment are coated on the outer surface 5a of electric wire 3.Therefore,, be meant with dyestuff to come the part of the outer surface 5a of electric wire 3 is dyeed, and on the part of the outer surface 5a of electric wire 3, apply pigment the outer surface 5a marking of electric wire 3.

And, wish that above-mentioned solvent and dispersion liquid have affinity to the synthetic resin that constitutes coating 5.In the case, dyestuff can penetrate in the lining 5 conscientiously, and perhaps pigment can be bonded on the outer surface 5a conscientiously.

Moreover the so-called aqueous coloured material of representation by arrows that drips is at the drop state, promptly drips under the state to be subjected to active force, on a certain amount of outer surface 5a that is ejected into electric wire 3 from the nozzle 39 of color applicator 36.Therefore, the nozzle 39 of the color applicator 36 of the electric cable coloring device 26 of present embodiment makes aqueous coloured material promptly drip the state lower stress and spray on the outer surface 5a of electric wire 3 by a certain amount of at the drop state.

Encoder 37 is measured the information relevant with translational speed with the amount of movement of electric wire 3, outputs in the control device 38.Control device 38 is the computers with known RAM, ROM and CPU etc., and it is connected with valve 40 grades with above-mentioned encoder 37, and electric cable coloring device 26 integral body are controlled.

Control device 38 be stored in electric wire 3 outer surface 5a go up formed mark 8 interval D 1, D2, D3 and point 6,7 diameter R1, R2 and put 6,7 quantity etc.The shape of the multiple above-mentioned mark 8 of control device 38 storages.That is to say the shape of a plurality of pictorial symbolizations 8 of control device 38 storages.Interval between the nozzle 39 of control device 38 storage color applicators 36.In control device 38, import above-mentioned the 2nd output data DT2 etc.Control device 38 is controlled each valve 40 and pressurized gas supply source 42 etc. according to the 2nd output data DT2 that has imported, from the velocity information of the electric wire 3 of encoder 37 and the interval between the nozzle 39 etc.38 pairs of each valves 40 of control device and pressurized gas supply source 42 etc. are controlled, so that utilize the figure that can satisfy above-mentioned the 2nd output data DT2 to form mark 8 on the outer surface 5a of electric wire 3.

The electric cable coloring device 26 of said structure forms mark 8 on the outer surface 5a of electric wire 3, during promptly to electric wire 3 outer surface 5a markings, a pair of belt conveyer 30 of electric wire shearing device 25 makes electric wire 3 move along arrow K.And, control device 38 by-pass valve controls 40 etc., from the nozzle 39 of each color applicator 36 on the outer surface 5a of electric wire 3 at every turn all by the aqueous coloured material of a certain amount of injection (drip penetrate).Control device 38 utilizes the figure (mode) that can satisfy the 2nd output data DT2 to form mark 8 on the outer surface 5a of electric wire 3.

Like this, painted cut-out portion 12 applying coatings on the outer surface 5a of the coating 5 of said wires 3, perhaps come the outer surface 5a of above-mentioned coating 5 is dyeed with coloring liquid, figure comes the outer surface 5a marking (forming color marker 8 by required form) to electric wire 3 in accordance with regulations.Moreover by required figure the electric wire 3 of marking is cut into required length by painted cut-out portion 12.

When the production system 1 of utilizing said wires was made electric wire 3, at first the S1 in Fig. 3 judged whether in input part 9 input is arranged in the step.In input part 9, do not have under the situation of input, the S1 step is returned,, then enter the S2 step if input is arranged.

In S2 step, in the microcomputer 10a of production controlling part 10, send electric wire output data D from the microcomputer 9a of each input part 9.And, in manufacturing department 11, send the 1st output data DT1 by the microcomputer 10a of production controlling part 10, simultaneously transmission the 2nd output data DT2 in painted cut-out portion 12.

So manufacturing department 11 confirms that data DK1 sends to the microcomputer 1a of production controlling part 10 and painted cut-out portion 12 in both to the 1st.Painted cut-out portion 12 confirms that data DK2 sends in the microcomputer 10a of production controlling part 10 to the 2nd.Production controlling part 10 confirms that data DK2 sends in the input part 9 to the 2nd.Made the electric wire 3 of the monochromatic P of each kind then respectively by manufacturing department 11, its length can satisfy the 1st output data DT1, then enters the S3 step.

In S3 step the electric wire 3 of the monochromatic P that is made by manufacturing department 11 is sent to painted cut-out portion 12., go up to the outer surface 5a of electric wire 3 with color applicator 36 and to spray (drip and penetrate) coloured material according to the 2nd output data DT2 by painted cut-out portion 12,, simultaneously, cut into required length, enter the S4 step by of the outer surface 5a marking of required figure to electric wire 3.In painted cut-out portion 12, carry out the visual examination of electric wire 3 etc. in S4 step.

If adopt present embodiment, then according to the electric wire output data D in input part 9, in manufacturing department 11, send the kind of the electric wire 3 of representing production and the 1st output data DT1 of length by production controlling part 10, simultaneously, the 2nd output data DT2 of the color of the shape of kind model, the length of expression electric wire 3, mark 8 and mark 8 is sent in the painted cut-out portion 12.Manufacturing department 11 makes the electric wire 3 of the monochromatic P of necessary amounts, is sent in the painted cut-out portion 12.Therefore, can control the quantity (length) of the electric wire 3 of storage in advance in manufacturing department 11.And, at the electric wire 3 of the monochromatic P of manufacturing department's 11 manufacturings.So, needn't make electric wire 3 in advance simultaneously in the kind (look kind) that manufacturing department 11 can control the electric wire 3 of storage in advance.

Make the electric wire 3 of monochromatic P in manufacturing department 11 length as required, utilize required color B, R on the outer surface 5a of the electric wire 3 of monochromatic P, to print required mark 8, cut into required length in painted cut-out portion 12.Therefore, can be controlled between manufacturing department 11 and the painted cut-out portion 12 etc. the amount of the electric wire 3 of the temporary transient storage in place.

Therefore, the space of needs can be controlled, the space that needs for temporary transient storage electric wire 3 in the mill can be controlled simultaneously in order to store electric wire 3 in advance.So, can control electric wire 3 costs own and improve with the products such as electric wiring that use this electric wire 3.And length is as required made the electric wire 3 of monochromatic P, the electric wire 3 outer surface 5a of monochromatic P is carried out painted, cuts into required length, so during make that electric wire 3 plays that delivery ends, can not produce unnecessary electric wire 3.Therefore, the waste of electric wire 3 can be prevented, resource can be realized saving.

And the electric wire output data D of the kind model of the required electric wire 3 of input expression, length, color, mark shape etc. in input part 9 can produce electric wires 3 by manufacturing department 11, is undertaken paintedly by painted cut-out portion 12, cuts off.Therefore, if in input part, import electric wire output data D, then can produce required electric wire 3 rapidly.So, can shorten from the order of electric wire 3 and begin time till produce to finish.Therefore, the forecast consumption amount is made electric wire 3 in advance in advance.Therefore, can prevent the unnecessary quantity in stock of electric wire 3 conscientiously, can control electric wire 3 and utilize the cost of the products such as electric wiring of electric wire 3 to improve.

The electric wire of making in manufacturing department 11 3 is under the situation of non-coloring, can be coloured to required color to this electric wire 3 conscientiously as required.

Painted cut-out portion 12 has a plurality of color applicators 36.Color applicator 36 sprays (drip and penetrate) to aqueous coloured material by a certain amount of going up to electric wire 3 outer surface 5a respectively at every turn.The color difference of the coloured material that a plurality of color applicators 36 spray.Therefore, by the color applicator 36 that switches spraying pigmented material, can switch painted color at an easy rate to electric wire 3 outer surface 5a.So, can be at an easy rate to come outer surface 5a to electric wire 3 to carry out by required color painted, simultaneously, can control the coloured material before coloured material switches and switch after the coloured material part of mixing mutually, can prevent that electric wire 3 qualification rates from reducing.

And color applicator 36 all sprays aqueous coloured material by a certain amount of going up to electric wire 3 outer surface 5a at every turn.Therefore, the emitted dose and the injection interval of coloured material by change color applicator 36, can change the shape that electric wire 3 outer surface 5a go up formed mark 8 at an easy rate,, can come to carry out painted by required color to the outer surface 5a of electric wire 3 so can not waste coloured material.Can suppress simultaneously electric wire 3 and use the cost of the electric wiring etc. of electric wire 3 to improve.

Manufacturing department 11 confirms that data DK1 sends in production controlling part 10 and the painted cut-out portion 12 to the 1st of the electric wire 3 that can transmit monochromatic P.Confirm that data DK2 sends in painted cut-out portion 12 and the production controlling part 10 to the 2nd, the date of this data representation be can obtain by the 2nd output data DT2 carry out painted and cut off after date of electric wire 3.Therefore, production controlling part 10 can be grasped the progress of the manufacturing process of electric wire 3.And painted cut-out portion 12 can confirm that the electric wire 3 of monochromatic P is transmitted date of coming etc.

After receiving electric wire 3 orders, make the electric wire 3 of monochromatic P by Len req.Therefore, can control the quantity of the electric wire 3 of storage (bar is long) in advance.And, utilize the electric wire 3 of monochromatic P.Therefore, can control the kind (look kind) of the electric wire 3 of storage in advance.

Make monochromatic P electric wire 3 by Len req, the outer surface 5a of monochromatic P electric wire 3 is carried out painted, cut into Len req.Therefore, between manufacturing department 11 and painted cut-out portion 12, no longer need temporarily to store electric wire 3.So, from the order of accepting electric wire 3 play that delivery ends during in, can control the amount of the electric wire 3 of temporary transient storage.

Therefore, can control and store the required space of electric wire 3 in advance, simultaneously, can control and temporarily store the required space of electric wire 3 in the mill.So, the rising of cost that can suppress electric wire 3 itself and utilize the product of this electric wire 3.And, make monochromatic P electric wire 3 by Len req, monochromatic P electric wire 3 outer surface 5a are carried out painted, cut into Len req, therefore, from accept electric wire 3 order goods play make finish to end during in can not produce unnecessary electric wire 3.So the electric wire 3 of can avoiding waste can realize saving resource.

Following with reference to Fig. 8～Figure 12, detailed description relates to the production system 1 of the electric wire of the present invention's the 2nd execution mode.And, for the identical part of above-mentioned the 1st execution mode, mark identical symbol, its explanation is omitted.

In the present embodiment, the production system 1 of electric wire is as Fig. 8 and shown in Figure 9, has painted 12a and replaces painted cut-out portion 12.Other structures of the production system 1 of electric wire are identical with above-mentioned the 1st execution mode.Painted 12a such as Figure 11 and shown in Figure 12ly do not have shut-off mechanism 29, a promptly a pair of cutoff tool 34,35.The painted cut-out portion 12 of other structures of painted 12a and above-mentioned the 1st execution mode is identical.

Painted 12a utilizes required mark 8 to come to carry out paintedly to the outer surface 5a of manufacturing department's 11 manufacturings for the outer surface 5a of the electric wire 3 of monochromatic P, makes it become required color B, R.The 2nd output data DT2 that above-mentioned painted 12a sends from above-mentioned production controlling part 10 the outer surface 5a basis of the electric wire 3 of above-mentioned monochromatic P, it is painted to utilize required color B, R to carry out, and forms required mark 8 on above-mentioned outer surface 5a.

Above-mentioned painted 12a has a plurality of color applicators 36, is used for all spraying aqueous coloured material by a certain amount of going up to electric wire 3 outer surface 5a on electric wire 3 outer surface 5a at every turn.The color of the coloured material that these color applicators 36 spray is different, according to above-mentioned the 2nd output data DT2, goes up the aqueous coloured material of injection to electric wire 3 outer surface 5a respectively by a plurality of color applicators 36.

And, in painted 12a, sending the 1st from above-mentioned manufacturing department 11 and confirm data DK1, this data representation can be consistent quantity with the 1st output data DT1 electric wire 3 is sent to date on above-mentioned painted the 12a from above-mentioned manufacturing department 11.Painted 12a sending above-mentioned the 2nd output data DT2 from above-mentioned production controlling part 10, and, send the above-mentioned the 1st when confirming data DK1 from above-mentioned manufacturing department 11, send the 2nd according to the 2nd output data DT2 to above-mentioned production controlling part 10 and confirm data DK2, be used to represent to obtain the date of painted electric wire 3.

When the production system 1 of utilizing said wires was made electric wire 3, at first the S1 in Fig. 3 judged whether in input part 9 input is arranged in the step.In input part 9, do not have under the situation of input, the S1 step is returned,, then enter the S2 step if input is arranged.

In S2 step, in the microcomputer 10a of production controlling part 10, send electric wire output data D from the microcomputer 9a of each input part 9.And, in manufacturing department 11, send the 1st output data DT1 by the microcomputer 10a of production controlling part 10, in the painted cut-out 12a of portion, send the 2nd output data DT2 simultaneously.

So manufacturing department 11 confirms that data DK1 sends to the microcomputer 10a of production controlling part 10 and painted cut-out portion 12 in both to the 1st.The painted cut-out 12a of portion confirms that data DK2 sends in the microcomputer 10a of production controlling part 10 to the 2nd.Production controlling part 10 confirms that data DK2 sends in the input part 9 to the 2nd.Made the electric wire 3 of the monochromatic P of each kind then respectively by manufacturing department 11, its length can satisfy the 1st output data DT1, then enters the S3a step.

In the S3a step electric wire 3 of the monochromatic P that is made by manufacturing department 11 is sent to painted 12a.According to the 2nd output data DT2, go up the aqueous coloured material of injection (drip and penetrate) to the outer surface 5a of electric wire 3 by painted 12a,, enter the S4 step by of the outer surface 5a marking of required figure to electric wire 3 with color applicator 36.In painted 12, carry out the visual examination of electric wire 3 etc. in the S4 step.

If the employing present embodiment is then the same with above-mentioned the 1st execution mode, can control the quantity (bar is long) of the electric wire 3 of storage in advance in manufacturing department 11.And, needn't make electric wire 3 in advance simultaneously in the kind (look kind) that manufacturing department 11 can control the electric wire 3 of storage in advance.The quantity of the temporary electric wire 3 in place such as can be suppressed between manufacturing department 11 and the painted cut-out portion 12.

Therefore, can control in order to store electric wire 3 in advance needs the space, can control the space that needs for temporary transient storage electric wire 3 in the mill simultaneously.So, can control electric wire 3 costs own and improve with the products such as electric wiring that make this electric wire 3.And length is as required made the electric wire 3 of monochromatic P, the electric wire 3 outer surface 5a of monochromatic P is carried out painted, cuts into required length, so during make that electric wire 3 plays that delivery ends, can not produce unnecessary electric wire 3.Therefore, the waste of electric wire 3 can be prevented, resource can be realized saving.

And the electric wire output data D of the kind model of the required electric wire 3 of input expression, length, color, mark shape etc. can produce electric wire 3 by manufacturing department 11 in input part 9, is undertaken painted by painted 12.Therefore, if in input part 9, import electric wire output data D, then can produce required electric wire 3 rapidly.So, can shorten from the order of electric wire 3 and begin time till produce to finish.Therefore, the forecast consumption amount is made electric wire 3 in advance in advance.Therefore, can prevent the unnecessary quantity in stock of electric wire 3 conscientiously, can control electric wire 3 and utilize the cost of the products such as electric wiring of electric wire 3 to improve.

The electric wire of making in manufacturing department 11 3 is under the situation of non-coloring, can definitely be coloured to required color to this electric wire 3 as required.

Have a plurality of color applicators 36 for painted 12.Color applicator 36 sprays (drip and penetrate) to aqueous coloured material by a certain amount of going up to electric wire 3 outer surface 5a respectively at every turn.The color difference of the coloured material that a plurality of color applicators 36 spray.Therefore, by the color applicator 36 that switches spraying pigmented material, can switch painted color at an easy rate to electric wire 3 outer surface 5a.So, can be at an easy rate to come outer surface 5a to electric wire 3 to carry out by required color painted, simultaneously, can control the coloured material before coloured material switched and switch after the coloured material part of mixing mutually, can prevent that electric wire 3 qualification rates from reducing.

And color applicator 36 all sprays aqueous coloured material by a certain amount of going up to electric wire 3 outer surface 5a at every turn.Therefore, the emitted dose and the injection interval of coloured material by change color applicator 36, can change the shape that electric wire 3 outer surface 5a go up formed mark 8 at an easy rate,, can come to carry out painted by required color to the outer surface 5a of electric wire 3 so can not waste coloured material.Can suppress simultaneously electric wire 3 and use the cost of the electric wiring etc. of electric wire 3 to improve.

Manufacturing department 11 confirms that data DK1 sends in production controlling part 10 and painted the 12a to the 1st of the electric wire 3 that can transmit monochromatic P.Confirm that data DK2 sends in the production controlling part 10 from painted 12a to the 2nd, the date of this data representation be can obtain by the 2nd output data DT2 carry out painted and cut off after date of electric wire 3.Therefore, production controlling part 10 can be grasped the progress of the manufacturing process of electric wire 3.And painted 12a can confirm that the electric wire 3 of monochromatic P is transmitted the next date etc.

In the above-described embodiment, manufacturing department 11 and painted cut-out portion 12 are set in addition separately.But, in the present invention also can be as shown in figure 13, the painted cut-out portion 12 of said structure is assembled in the manufacturing department 11.In the case, wish to remove bosh 22 etc., painted cut-out portion 12 is arranged in pushes between coating device 21 and the wind 23.Under situation shown in Figure 13, can make the required space of line by the control setting electric wire.And, under situation shown in Figure 13, can certainly be as painted 12a, to replace painted cut-out portion 12.

And, in the above-described embodiment, be provided with a pair of color applicator 36.But, the color applicator 36 more than 3 also can be set in the present invention.Moreover as shown in figure 14, also can be on the peripheral direction that with electric wire 3 is the center a plurality of side by side color applicators 36, come to carry out painted with coloured material to the entire circumference of the outer surface 5a of electric wire 3.Moreover, in the above-described embodiment, reserve and at interval come layout points 6,7, also can make above-mentioned point 6,7 overlapping certainly in the present invention.

And, in the above-described embodiment, narrated the electric wire 3 that constitutes the electric wiring that is equipped with in the automobile.But certainly, the electric wire made from manufacture method of the present invention 3 is not limited in and is used in the automobile, also can be used in various electronic equipments such as portable computer 10a and the various electric equipment.

And, in the present invention,, also can adopt various devices such as dipping, spraying, injection, printing and transfer printing as to the painted device of electric wire 3.Moreover coloring liquid and coating, also can adopt propylene class coating, various materials such as ink (dye class, pigment class), ultraviolet ink.

As described above, as the described invention in the 1st aspect, production controlling part is according to the electric wire output data that transfer to input part, send the kind of the electric wire of representing production and the 1st output data of length to manufacturing department, simultaneously, send the kind of expression electric wire and the 2nd output data of length and mark shape and color to painted cut-out portion.Manufacturing department makes the monochromatic electric wire of necessary amount, is sent in the painted cut-out portion, because manufacturing department makes monochromatic electric wire, so, the quantity of the electric wire of manufacturing department's control store in advance (bar is long).And, make monochromatic electric wire in manufacturing department.Therefore, the kind (color category) of the electric wire of manufacturing department's control store in advance simultaneously needn't be made electric wire in advance.

In manufacturing department, length is on demand made monochromatic electric wire, in painted cut-out portion the outer surface of monochromatic electric wire is dyed required color, forms required mark, cuts into required length.Therefore, the place can control temporary electric wire amount between manufacturing department and painted cut-out portion etc.

Therefore, the space of needs can be controlled, the space that needs for temporary transient storage electric wire in the mill can be controlled simultaneously in order to store electric wire in advance.So, can control electric wire itself and the cost of the products such as electric wiring of this electric wire is improved.And length is as required made the electric wire of monochromatic P, the electric wire outer surface of monochromatic P is carried out painted, cuts into required length, so during make that electric wire plays that delivery ends, can not produce unnecessary electric wire.Therefore, the waste of electric wire can be prevented, resource can be realized saving.

And the electric wire output data of kind model, length, mark shape and the color etc. of the required electric wire of input expression can be produced electric wire by manufacturing department in input part, are undertaken paintedly by painted cut-out portion, cut off.Therefore, if in input part, import electric wire output data, then can produce required electric wire rapidly.So, can shorten from the order of electric wire and begin time till produce to finish.Therefore, the forecast consumption amount is made electric wire in advance in advance.Therefore, can prevent the unnecessary quantity in stock of electric wire conscientiously, can control electric wire and utilize the cost of the products such as electric wiring of electric wire to improve.

The described the present invention in the 2nd aspect, the back is a non-coloring by the electric wire that manufacturing department makes executing an order.Therefore, the electric wire of non-coloring can be coloured to the color that needs as required and conscientiously.

The described the present invention in the 3rd aspect cuts off painted portion and has a plurality of color applicators.Color applicator is each respectively by a certain amount of spraying pigmented material on the electric wire outer surface intermittently.The color difference of the coloured material that a plurality of color applicators spray.Therefore, by switching the color applicator of spraying pigmented material, can switch at an easy rate the painted color of electric wire outer surface.So the electric wire outer surface is coloured to the color that needs easily, switching coloured material coloured material and the mutual part of mixing of the coloured material after the switching before simultaneously can be inhibited, and can prevent the decline of electric wire qualification rate.

And color applicator is at every turn by a certain amount of intermittently to the spraying pigmented material of electric wire outer surface.Therefore, by the emitted dose and the injection interval of coloured material of change color applicator, can change the shape of the mark that on the electric wire outer surface, forms at an easy rate.So, can not waste coloured material, can be coloured to required color to the electric wire outer surface.Therefore, the cost that can suppress the product of electric wire and use electric wire rises.

As the described the present invention in the 4th aspect, manufacturing department the 1st confirms that data send in production controlling part and the painted cut-out portion to what can transmit monochromatic electric wire.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process.And, in painted cut-out portion, can confirm date that monochromatic electric wire sends etc.

The described invention in the 5th aspect, according to the 2nd output data in production controlling part, send expression can obtain the electric wire after the painted cut-out date the 2nd confirm data.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process conscientiously.

As the described invention in the 6th aspect, production controlling part is according to the electric wire output data that transfer to input part, send the kind of the electric wire of representing production and the 1st output data of length to manufacturing department, simultaneously, send the kind of expression electric wire and the 2nd output data of length and mark shape and color to painted.Manufacturing department makes the monochromatic electric wire of necessary amount, is sent in painted, because manufacturing department makes monochromatic electric wire, so, the quantity of the electric wire of manufacturing department's control store in advance (bar is long).And, make monochromatic electric wire in manufacturing department.Therefore, the kind (color category) of the electric wire of manufacturing department's control store in advance simultaneously needn't be made electric wire in advance.

In manufacturing department, length is on demand made monochromatic electric wire, dyes required color at painted the outer surface the electric wire of monochrome, forms required mark, cuts into required length.Therefore, the place can control temporary electric wire amount between manufacturing department and painted cut-out portion etc.

Therefore, can control in order to store electric wire in advance needs the space, can control the space that needs for temporary transient storage electric wire in the mill simultaneously.So, can control electric wire itself and the cost of the products such as electric wiring of this electric wire is improved.And length is as required made the electric wire of monochromatic P, the electric wire outer surface of monochromatic P is carried out painted, delivers goods to order side.So, can not produce unnecessary electric wire during make that electric wire plays that delivery ends.Therefore, the waste of electric wire can be prevented, resource can be realized saving.

And the electric wire output data of kind model, length, mark shape and the color etc. of the required electric wire of input expression can be produced electric wire by manufacturing department in input part, are undertaken painted by painted cut-out portion.Therefore, if in input part, import electric wire output data, then can produce required electric wire rapidly.So, can shorten from the order of electric wire and begin time till produce to finish.Therefore, the forecast consumption amount is made electric wire in advance in advance.Therefore, can prevent the unnecessary quantity in stock of electric wire conscientiously, can control electric wire and utilize the cost of the products such as electric wiring of electric wire to improve.

The described the present invention in the 7th aspect, the back is a non-coloring by the electric wire that manufacturing department makes executing an order.Therefore, the electric wire of non-coloring can be coloured to the color that needs as required and conscientiously.

The described the present invention in the 8th aspect, painted portion has a plurality of color applicators.Color applicator is each respectively by a certain amount of spraying pigmented material on the electric wire outer surface intermittently.The color difference of the coloured material that a plurality of color applicators spray.Therefore, by switching the color applicator of spraying pigmented material, can switch at an easy rate the painted color of electric wire outer surface.So the electric wire outer surface is coloured to the color that needs easily, switching coloured material coloured material and the mutual part of mixing of the coloured material after the switching before simultaneously can be inhibited, and can prevent the decline of electric wire qualification rate.

And color applicator is at every turn by a certain amount of intermittently to the spraying pigmented material of electric wire outer surface.Therefore, by the emitted dose and the injection interval of coloured material of change color applicator, can change the shape of the mark that on the electric wire outer surface, forms at an easy rate.So, can not waste coloured material, can be coloured to required color to the electric wire outer surface.Therefore, the cost that can suppress the product of electric wire and use electric wire rises.

As the described the present invention in the 9th aspect, manufacturing department the 1st confirms that data send in production controlling part and painted to what can transmit monochromatic electric wire.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process.And, in painted, can confirm date that monochromatic electric wire sends etc.

The described invention in the 10th aspect, according to the 2nd output data in production controlling part, send expression can obtain the electric wire after the painted cut-out date the 2nd confirm data.Therefore, in production controlling part, can grasp the state of progress of electric wire manufacturing process conscientiously.

Claims (10)

1, a kind of production system of electric wire has:

Input part is used to import electric wire output data, the shape of the mark that forms on the kind of the electric wire of this data representation production, length and the outer surface and the color of above-mentioned mark;

Manufacturing department is used to make outer surface and is monochromatic electric wire;

Painted cut-out portion is used for mark in accordance with regulations the outer surface of said wires is carried out paintedly making it form required color, cuts into required length simultaneously; And

Production controlling part is used for from above-mentioned input part input electric wire output data,

The production system of said wires is characterized in that:

Above-mentioned production controlling part, produce the kind of electric wire and the 1st output data of length according to working out expression from the electric wire output data of above-mentioned input part input, the 1st output data are sent in the above-mentioned manufacturing department, simultaneously, work out the 2nd output data that the color of the shape of the mark that forms on the kind of electric wire, length, the outer surface and above-mentioned mark is produced in expression according to said wires output data, the 2nd output data are sent in the above-mentioned painted cut-out portion;

Above-mentioned manufacturing department makes the monochromatic electric wire with above-mentioned corresponding kind of the 1st output data and length, and sends it in the above-mentioned painted cut-out portion;

Above-mentioned painted cut-out portion, according to above-mentioned the 2nd output data, it is painted to come outer surface to above-mentioned monochromatic electric wire to carry out by required color, forms required mark on above-mentioned outer surface, cuts off.

2, the production system of electric wire of the present invention as claimed in claim 1 is characterized in that the monochromatic electric wire of being made by above-mentioned manufacturing department is a non-coloring.

3, the production system of electric wire as claimed in claim 1 or 2, it is characterized in that above-mentioned painted cut-out portion has each by a certain amount of a plurality of color applicators of using to the spraying pigmented intermittently material of electric wire outer surface, the color of the coloured material that these color applicators spray is different, according to above-mentioned the 2nd output data, by a plurality of color applicators spraying pigmented material on the electric wire outer surface respectively.

4, as the production system of each described electric wire in the claim 1～3, it is characterized in that: above-mentioned manufacturing department, when sending above-mentioned the 1st output data from above-mentioned production controlling part, confirm that data send in above-mentioned production controlling part and the painted cut-out portion to the 1st, this affirmations data representation can be sent to date in the above-mentioned painted cut-out portion to the electric wire of relative amount of fitting with the 1st output data.

5, the production system of electric wire as claimed in claim 4, it is characterized in that above-mentioned painted cut-out portion receive above-mentioned the 2nd output data that send from above-mentioned production controlling part and from above-mentioned manufacturing department send the above-mentioned the 1st when confirming data, then in production controlling part, sends the 2nd affirmation data that expression can obtain the date of the electric wire after the painted cut-out according to the 2nd output data.

6, a kind of production system of electric wire has:

Input part is used to import electric wire output data, the shape of the mark that forms on the kind of the electric wire of this data representation production, length and the outer surface and the color of above-mentioned mark;

Manufacturing department is used to make outer surface and is monochromatic electric wire;

Painted portion is used for mark in accordance with regulations the outer surface of said wires is carried out paintedly making it form required color, and

Production controlling part is used for from above-mentioned input part input electric wire output data,

The production system of said wires is characterized in that:

Above-mentioned production controlling part, produce the kind of electric wire and the 1st output data of length according to working out expression from the electric wire output data of above-mentioned input part input, the 1st output data are sent in the above-mentioned manufacturing department, simultaneously, work out the 2nd output data that the color of the shape of the mark that forms on the kind of electric wire, length, the outer surface and above-mentioned mark is produced in expression according to said wires output data, the 2nd output data are sent in above-mentioned painted;

Above-mentioned manufacturing department, the monochromatic electric wire of manufacturing and the above-mentioned corresponding kind of the 1st output data and length, and send it in above-mentioned painted;

Above-mentioned painted portion, according to above-mentioned the 2nd output data, it is painted to come outer surface to above-mentioned monochromatic electric wire to carry out by required color, forms required mark on above-mentioned outer surface.

7, the production system of electric wire as claimed in claim 6 is characterized in that the monochromatic electric wire of being made by above-mentioned manufacturing department is a non-coloring.

8, as the production system of claim 6 or 7 described electric wires, it is each by a certain amount of a plurality of color applicators of using to the spraying pigmented intermittently material of electric wire outer surface to it is characterized in that above-mentioned painted portion has, the color of the coloured material that these color applicators spray is different, according to above-mentioned the 2nd output data, by a plurality of color applicators spraying pigmented material on the electric wire outer surface respectively.

9, as the production system of each described electric wire in the claim 6～8, it is characterized in that: above-mentioned manufacturing department, when sending above-mentioned the 1st output data from above-mentioned production controlling part, confirm that data send to above-mentioned production controlling part and painted among both to the 1st, this affirmations data representation can be sent to date in above-mentioned painted to the electric wire of relative amount of fitting with the 1st output data.

10, the production system of electric wire as claimed in claim 9, it is characterized in that above-mentioned painted portion receive above-mentioned the 2nd output data that send from above-mentioned production controlling part and from above-mentioned manufacturing department send the above-mentioned the 1st when confirming data, then in production controlling part, sends expression and can obtain painted the 2nd affirmation data of cutting the date of electric wire according to the 2nd output data.

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