CN100350118C - High density polyethylene drainage protection board and its preparation method - Google Patents
High density polyethylene drainage protection board and its preparation method Download PDFInfo
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- CN100350118C CN100350118C CNB200510040033XA CN200510040033A CN100350118C CN 100350118 C CN100350118 C CN 100350118C CN B200510040033X A CNB200510040033X A CN B200510040033XA CN 200510040033 A CN200510040033 A CN 200510040033A CN 100350118 C CN100350118 C CN 100350118C
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- density polyethylene
- high density
- protection board
- drainage protection
- geomembrane
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Abstract
The present invention relates to a high density polyethylene drainage protection board and a preparation method thereof. A sealing protuberant casing body (2) is extruded on a high density polyethylene geotechnical film (1) so as to form a board material whose film (1) and casing (2) continuously have a three-dimensional space; the high density polyethylene geotechnical film is composed of components of the following proportion by weight of 85 to 90 wt% of high density polyethylene, tougheners, 5 to 10 wt% of low-density polyethylene, 0.3 to 0.5 wt% of processing aids of polyethylene wax, 1 to 1.5 wt% of carbon soot master batches, 0.5 to 1.0 wt% of antioxidant and 1.5 to 2 wt% of organic tin stabilizers. The preparation method comprises the mixing of a high-speed mixer and a low-speed mixer, the extrusion of a double screw extruder, the pelleting, the extrusion of a single screw extruder, the filtration, the mould shaping, the cooling and the mould pressing. The present invention can channel off and drain out water sources in time.
Description
Technical field:
The present invention relates to a kind of waterproof, draining protective material, particularly relate to a kind of high density polyethylene drainage protection board and preparation method thereof.Engineering fields such as high density polyethylene drainage protection board is widely used in building basement drain protection and the planted roof draining is protected, build a building, factory building, hospital, market damp proofing of ground, sound insulation, shock insulation, tunnel water proofing, draining.
Background technology:
According to textual criticism, in about 50,000 years Old Stone Age of distance the present, Chinese have just learned to build " slope cogongrass shack ", take shop cogongrass on " people " font shelf, utilize the principle of batter drainage to build the roof.Document records " name of the last ruler of the Xia Dynasty is watt chamber ", and archaeology confirms Western Zhou period, and the kind of clay tile is a lot, before nineteen sixties, the main flow building of China remains tiled roof, the very long tens thousand of years exploration of having passed by of the buildings waterproof of China, and the buildings waterproof principle is batter drainage.
Today of 21st century, the engineering waterproofing technical specification still emphasizing always " anti-, row, cut, stifled combining, temper toughness with gentleness, suit measures to local conditions, the comprehensive regulation ".
There is water then to arrange it, anhydrous, how suffer from and leaking?
In today of macromolecular material synthetic technology high development, we can use the principle of draining waterproof fully more handyly is the modern architecture service.
The waterproofing system that utilization modern flexible waterproofing materials is constructed; can accomplish waterproof fully in theory; but building flexible water system is extremely using in the complex environment, and the destruction that waterproofing system suffers multiple factor through regular meeting is in water environment for a long time and still can produces seepage in surrounding.In most cases cause the water source and the non-standing constant water source of seepage, perhaps surging water source, if we can in time dredge drainage with this part water, engineering waterproofing just can really have been accomplished " anti-, row, cut, stifled combining ".
Summary of the invention:
The object of the present invention is to provide and a kind ofly the water source in time can be dredged high density polyethylene drainage protection board of drainage and preparation method thereof.
The object of the present invention is achieved like this: a kind of high density polyethylene drainage protection board; it is characterized in that described drainage protection board is the housing that extrudes the sealing projection on high-density polyethylene geomembrane; a kind of geomembrane that forms, housing continuously, have the sheet material of solid space; the composition of described high-density polyethylene geomembrane contains high density polyethylene (HDPE), low density polyethylene (LDPE) flexibilizer, Tissuemat E processing aid, carbon black master batch; antioxidant and organic tin stabilizer, the percentage by weight of each component is:
High density polyethylene (HDPE) 85%～90%
Low density polyethylene (LDPE) 5%～10%
Tissuemat E processing aid 0.3%～0.5%
Carbon black master batch 1%～1.5%
Antioxidant 0.5%～1.0%
Organic tin stabilizer 1.5%～2%
The percentage by weight sum of each component is 100%.
High density polyethylene drainage protection board of the present invention, described high density polyethylene (HDPE) density is 0.957g/cm
3, melt index (MI) is 0.5g/min.
High density polyethylene drainage protection board of the present invention, described low density polyethylene (LDPE) density is 0.92g/cm
3, melt index (MI) is 0.7g/min, and hot strength is 36Mpa, and elongation at break is 750%.
High density polyethylene drainage protection board of the present invention, described antioxidant adopt thio-2 acid 18 fat or/and adenosine triphosphate.
High density polyethylene drainage protection board of the present invention, described organic tin stabilizer adopt the dilaurate di-n-butyl tin or/and hydroxyl oxygen base trialkyltin.
High density polyethylene drainage protection board of the present invention, described carbon black master batch particle diameter is 3mm, and content of carbon black is 45%, and the black chromatic value is 95.
High density polyethylene drainage protection board of the present invention, described housing are half cone shape or column, hemispherical.
The preparation method of high density polyethylene drainage protection board of the present invention, step is as follows:
Step 3, step 2 gained extruded stock is placed pelletizing on the pelleter;
Step 4, cut step 3 to such an extent that particle places single screw extrusion machine to extrude;
Step 5, step 4 gained extruded stock is filtered through filter;
Step 6, step 5 gained filtrate placed in the wide cut mould be shaped into high-density polyethylene geomembrane;
Step 7, place after the cooler bin cooling again progressive die to press forming machine to extrude sealing projection housing step 6 gained high-density polyethylene geomembrane, a kind of geomembrane of formation, housing continuously, have a high density polyethylene drainage protection board of solid space.
Behind die mould, form on the high density polyethylene drainage protection board of the present invention and have the functional panels of certain drainage space, drain the ambient water that is pooled to plate surface, building is played functions such as waterproof, draining; High density polyethylene drainage protection board and polyester non-woven fabric are compound, form the overcoat with permeable strainability, can prevent effectively that soil particle from entering drainage space and blocking drainage channel, prevent that the soil body runs off.
The used high density polyethylene (HDPE) raw material of high density polyethylene drainage protection board of the present invention has many good technical performances, and is shock-resistant especially, corrosion-resistant, just poor processability.In order to improve its processing characteristics, added linear low density polyethylene (LLDPE) flexibilizer in the present invention, both increased the toughness of material, changed melt viscosity and flowability again.In order to strengthen the ageing properties of drainage protection board, in process, added antioxidant, also have organic tin stabilizer, reach about 50 years the application life that has increased material.In order better to improve the surface quality of material, in material, add the Tissuemat E processing aid simultaneously, improved rate of extrusion and product surface fineness, reduced processing temperature and head extrusion pressure, eliminated mould mouth mould buildup phenomenon.Antioxidant and organic tin stabilizer adopt two kinds of combined effects better.
High density polyethylene drainage protection board of the present invention uses modern synthetic materials technology, advanced person's forming processing technology, and modern film isolation waterproof technique, water discharge technology are combined together.
The present invention has following advantage:
1, low-cost, high-effect
Macromolecular thermoplastic strength of materials height, toughness that high density polyethylene drainage protection board adopts are strong, and behind the sheet material die mould to the not enough 1.0mm of thickness, weight is less than 1.0kg/m
2, just can form the support system of anti-high pressure, to build with low costly, any building can both be afforded to use.
2, farthest save architectural space
The thickness of high density polyethylene drainage protection board has only about 8mm, and 70% unobstructed drainage space can be provided, and can farthest save architectural space.
3, durable
The raw material that high density polyethylene drainage protection board adopted do not contain any composition that can move, and the properties of product lasting stability can effectively be used more than 50 years, can accomplish fully and the same life-span of structure.
4, resistance to chemical attack, the puncture of anti-root system of plant
Acid in natural environment and the general industry environment, alkali, salt can not cause corrosion and damage to high density polyethylene drainage protection board, the high density polyethylene drainage protection board that can not puncture of any root system of plant in the natural, ecological.
5, application function variation
It is exactly the best waterproofing materials that high density polyethylene drainage protection board adopts macromolecular thermoplastic sheet material itself; drainage protection board overlap joint back forms one waterproofing course naturally; by thin portion of tight system design of node, can form waterproof, the incorporate waterproofing system of draining.
6, mounting process is simple, and quality ensures easily
The special plate of high density polyethylene drainage protection board is provided with the lap buckle crossed belt, and splicing only needs simply to overlap to fasten to get final product, and the construction quality of erecting bed comes into plain view, and need not professional training can supervise construction quality.
Description of drawings:
Fig. 1 is a Facad structure schematic diagram of the present invention.
Fig. 2 is the A-A cut-away view of Fig. 1.
The specific embodiment:
Referring to Fig. 1～2; the present invention is a kind of high density polyethylene drainage protection board; the high-density polyethylene geomembrane that system's employing is extruded or blow moulding is produced; on geomembrane 1, extrude the housing 2 of sealing projection through die mould, a kind of geomembrane of formation, housing continuously, have the sheet material that solid space and certain space support stiffness, liquid can flow thereon.Described housing is half cone shape or column, hemispherical.
The composition of described high-density polyethylene geomembrane contains high density polyethylene (HDPE), low density polyethylene (LDPE) flexibilizer, Tissuemat E processing aid, carbon black master batch, antioxidant and organic tin stabilizer.
Provide embodiments of the invention below.
Embodiment 1:
Step 3, the material that the step 2 gained is extruded place pelletizing on the pelleter.
Step 4, place single screw extrusion machine to extrude step 3 gained particle.
Step 5, the material that the step 4 gained is extruded filter through filter.
Step 6, will place in the wide cut mould typing to make high-density polyethylene geomembrane through step 5 gained filtrate liquid.
Step 7, close the projection housing through mold pressing forming machine press seal again after step 6 gained high-density polyethylene geomembrane placed cooler bin cooling, a kind of geomembrane of formation, housing continuously, have the high density polyethylene drainage protection board semiproduct that solid space and certain space support stiffness, liquid can flow thereon.
Step 8, step 7 gained guard shield semiproduct are cut edge through traction, the high density polyethylene drainage protection board finished product is made in rolling.
High density polyethylene (HDPE) density of the present invention is 0.957g/cm
3, melt index (MI) is 0.5g/min.Described flexibilizer adopts low density polyethylene (LDPE), and low density polyethylene (LDPE) density is 0.92g/cm
3, melt index (MI) is 0.7g/min, and hot strength is 36Mpa, and elongation at break is 750%.Described carbon black master batch particle diameter is 3mm, and content of carbon black is 45%, and the black chromatic value is 95.
The product quality of high density polyethylene drainage protection board of the present invention depends on the temperature in the whole process of production, time, speed.Processing parameter is as follows:
One, high low speed mixer: be mixed on low speed when reinforced, incorporation time is 5min; Add material back starting high-speed mixing, mixing temperature reaches 80 ℃.
Two, double screw extruder: 22 rev/mins of speed
Barrel zone temperature: 150 ℃ in a district, 170 ℃ in two districts, 180 ℃ in three districts, 190 ℃ in four districts
Head temperature: 185 ℃
Three. single screw extrusion machine: 18 rev/mins of speed.
Barrel zone temperature:
| The zone | One district | Two districts | Three districts | Four districts | Five districts | Six districts | Seven districts |
| Temperature | 135℃ | 160℃ | 170℃ | 180℃ | 190℃ | 200℃ | 205℃ |
Four, filter temperature: 200 ℃.Changed screen pack once in per 30 minutes.
Five, wide cut mould: die gap 0.5mm.
Mold temperature control:
| The zone | One district | Two districts | Three districts | Four districts | Five districts | Six districts | Seven districts | Eight districts | Nine districts | Ten districts | 11 | 12 | 13 |
| Temperature | 215℃ | 210℃ | 205℃ | 200℃ | 195℃ | 190℃ | 190℃ | 190℃ | 195℃ | 200℃ | 205℃ | 210℃ | 215℃ |
Six, cooler bin: 30 ℃ of circulated air temperature.
Seven, mold pressing typing: 80 ℃ of patrix temperature, 100 ℃ of counterdie temperature.
The mold pressing gap is 0.8mm.
Eight. traction is cut edge: treat to enter rolling behind the product cooling and shaping, hauling speed should keep the certain tensioning state of material, but pull speed is unsuitable too fast, increases otherwise can produce day after-contraction to material, influences quality.Side cut fixedly edge-trimming cutter guarantees that width is 1.95M.
Embodiment 2:
With the 90kg high density polyethylene (HDPE), the 5kg low density polyethylene (LDPE), 0.5kg the Tissuemat E processing aid, 1.5kg carbon black master batch, 1kg antioxidant adenosine triphosphate and 2kg organic tin stabilizer hydroxyl oxygen base trialkyltin are made compound after all placing and mixing in the high low speed mixer.All the other are with embodiment 1.
Embodiment 3:
With the 88kg high density polyethylene (HDPE), the 8kg low density polyethylene (LDPE), 0.3kg Tissuemat E processing aid, 1.2kg the carbon black master batch, 0.5kg antioxidant thio-2 acid 18 fat and adenosine triphosphate acid blend and 2kg organic tin stabilizer dilaurate di-n-butyl tin are made compound after all placing and mixing in the high low speed mixer.All the other are with embodiment 1.
Embodiment 4:
With the 90kg high density polyethylene (HDPE), the 6kg low density polyethylene (LDPE), 0.5kg Tissuemat E processing aid, 1kg carbon black master batch, 0.8kg antioxidant thio-2 acid 18 fat and 1.7kg organic tin stabilizer dilaurate di-n-butyl tin and hydroxyl oxygen base trialkyltin mixture are made compound after all placing and mixing in the high low speed mixer.All the other are with embodiment 1.
Embodiment 5:
With the 89kg high density polyethylene (HDPE), 7.5kg low density polyethylene (LDPE), 0.5kg Tissuemat E processing aid, 1kg carbon black master batch, 0.5kg antioxidant thio-2 acid 18 fat and adenosine triphosphate acid blend and 1.5kg organic tin stabilizer dilaurate di-n-butyl tin and hydroxyl oxygen base trialkyltin mixture are made compound after all placing and mixing in the high low speed mixer.All the other are with embodiment 1.
High density polyethylene drainage protection board physical and chemical index of the present invention:
| Project | Index | |
| KD-N700 | KD-N850 | |
| Unit Weight g/m 2 | ≥700 | ≥850 |
| Tensile strength N/5cm | ≥300 | ≥400 |
| Compressive strength Kpa | ≥250 | ≥350 |
| Fracture elongation % | ≥25 | |
| Vertical water-flowing amount cm 3/s | ≥5.6 | ≥5.4 |
Claims (8)
1, a kind of high density polyethylene drainage protection board; it is characterized in that described drainage protection board is to go up the housing (2) that extrudes the sealing projection at high-density polyethylene geomembrane (1); a kind of geomembrane (1) that forms, housing (2) continuously, have the sheet material of solid space; the composition of described high-density polyethylene geomembrane contains high density polyethylene (HDPE), low density polyethylene (LDPE) flexibilizer, Tissuemat E processing aid, carbon black master batch; antioxidant and organic tin stabilizer, the percentage by weight of each component is:
High density polyethylene (HDPE) 85%～90%
Low density polyethylene (LDPE) 5%～10%
Tissuemat E processing aid 0.3%～0.5%
Carbon black master batch 1%～1.5%
Antioxidant 0.5%～1.0%
Organic tin stabilizer 1.5%～2%
The percentage by weight sum of each component is 100%.
2, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that described high density polyethylene (HDPE) density is 0.957g/cm
3, melt index (MI) is 0.5g/min.
3, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that low density polyethylene (LDPE) density is 0.92g/cm
3, melt index (MI) is 0.7g/min, and hot strength is 36Mpa, and elongation at break is 750%.
4, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that described antioxidant adopts thio-2 acid 18 fat or/and adenosine triphosphate.
5, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that
Described organic tin stabilizer adopts the dilaurate di-n-butyl tin or/and hydroxyl oxygen base trialkyltin.
6, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that described carbon black master batch particle diameter is 3mm, and content of carbon black is 45%, and the black chromatic value is 95.
7, a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that housing (2) is half cone shape or column, hemispherical.
8, the preparation method of a kind of high density polyethylene drainage protection board according to claim 1 is characterized in that described preparation method's step is as follows:
Step 1, by proportioning high density polyethylene (HDPE), low density polyethylene (LDPE), Tissuemat E processing aid, carbon black master batch, antioxidant and organic tin stabilizer are placed in the high low speed mixer and to make compound;
Step 2, place twin-screw to extrude in extruding step 1 gained compound;
Step 3, step 2 gained extruded stock is placed pelletizing on the pelleter;
Step 4, cut step 3 to such an extent that particle places single screw extrusion machine to extrude;
Step 5, step 4 gained extruded stock is filtered through filter;
Step 6, step 5 gained filtrate placed in the wide cut mould be shaped into high-density polyethylene geomembrane;
Step 7, place after the cooler bin cooling again progressive die to press forming machine to extrude sealing projection housing step 6 gained high-density polyethylene geomembrane, a kind of geomembrane of formation, housing continuously, have a high density polyethylene drainage protection board of solid space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510040033XA CN100350118C (en) | 2005-05-16 | 2005-05-16 | High density polyethylene drainage protection board and its preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510040033XA CN100350118C (en) | 2005-05-16 | 2005-05-16 | High density polyethylene drainage protection board and its preparation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1693625A CN1693625A (en) | 2005-11-09 |
| CN100350118C true CN100350118C (en) | 2007-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB200510040033XA Expired - Fee Related CN100350118C (en) | 2005-05-16 | 2005-05-16 | High density polyethylene drainage protection board and its preparation method |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101125941B (en) * | 2007-08-03 | 2010-09-08 | 安徽国通高新管业股份有限公司 | Polyethylene pipe for non-excavation traction method construction |
| CN101270583B (en) * | 2008-04-21 | 2010-06-09 | 山东天鹤塑胶股份有限公司 | Coarse-surface geomembrane producing method |
| CN102733426A (en) * | 2011-04-13 | 2012-10-17 | 上海大学 | Ribbed geomembrane |
| CN104476885A (en) * | 2014-12-22 | 2015-04-01 | 宏祥新材料股份有限公司 | Nano-alloy polymer double-proofing film and preparation technology thereof |
| CN108149802B (en) * | 2017-12-26 | 2020-04-14 | 中国建筑第七工程局有限公司 | High-molecular polyethylene plate and waterproof protective layer structure and construction method thereof |
| CN110283371A (en) * | 2019-05-27 | 2019-09-27 | 梅州鼎新高新科技材料有限公司 | A kind of novel HDPE overlays waterproof roll and preparation method thereof |
| CN110653913A (en) * | 2019-08-26 | 2020-01-07 | 江苏中联路基工程有限公司 | Degradable plant drainage plate core and preparation method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1182153A (en) * | 1996-11-07 | 1998-05-20 | 任再永 | Drainage plate for reinforcing soft foundation and its production process |
| CN2287180Y (en) * | 1996-03-22 | 1998-08-05 | 马友 | High strength bar-providing sheet |
| JPH11343707A (en) * | 1998-05-29 | 1999-12-14 | Narukkusu:Kk | Snow melting composite roofing |
| JP2002339524A (en) * | 2001-05-16 | 2002-11-27 | Toho Kogyo Kk | Roof board with lap margin |
| CN1429949A (en) * | 2001-12-30 | 2003-07-16 | 李兰英 | Convex water draining plate |
| FR2852041A1 (en) * | 2003-03-04 | 2004-09-10 | Vincent Aprin | A integrated sandwich roofing panel providing a one piece roof and ceiling for houses and extensions comprising an outer layer resembling tiles or slates, an insulating core, a stiffening panel and interior decorative panel |
-
2005
- 2005-05-16 CN CNB200510040033XA patent/CN100350118C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2287180Y (en) * | 1996-03-22 | 1998-08-05 | 马友 | High strength bar-providing sheet |
| CN1182153A (en) * | 1996-11-07 | 1998-05-20 | 任再永 | Drainage plate for reinforcing soft foundation and its production process |
| JPH11343707A (en) * | 1998-05-29 | 1999-12-14 | Narukkusu:Kk | Snow melting composite roofing |
| JP2002339524A (en) * | 2001-05-16 | 2002-11-27 | Toho Kogyo Kk | Roof board with lap margin |
| CN1429949A (en) * | 2001-12-30 | 2003-07-16 | 李兰英 | Convex water draining plate |
| FR2852041A1 (en) * | 2003-03-04 | 2004-09-10 | Vincent Aprin | A integrated sandwich roofing panel providing a one piece roof and ceiling for houses and extensions comprising an outer layer resembling tiles or slates, an insulating core, a stiffening panel and interior decorative panel |
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| Publication number | Publication date |
|---|---|
| CN1693625A (en) | 2005-11-09 |
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