CN103213362A - Composite plastic formwork and preparation method thereof - Google Patents

Composite plastic formwork and preparation method thereof Download PDF

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Publication number
CN103213362A
CN103213362A CN2013101916881A CN201310191688A CN103213362A CN 103213362 A CN103213362 A CN 103213362A CN 2013101916881 A CN2013101916881 A CN 2013101916881A CN 201310191688 A CN201310191688 A CN 201310191688A CN 103213362 A CN103213362 A CN 103213362A
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heat
formwork
composite plastic
pvc
rice hulls
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陈胜德
陈恩斌
温顺帆
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ZHONG YANG CONSTRUCTION GROUP CO Ltd
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ZHONG YANG CONSTRUCTION GROUP CO Ltd
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Abstract

The invention provides a composite plastic formwork, which is formed from thermoplastic plastics, namely polyvinyl chloride, as the substrate, light calcium carbonate and rice hull powder as stuffing, and various added processing auxiliaries, functional auxiliaries and a modifier by a forming method of co-extrusion by using a twin-cone extruder and micro-foaming. The composite plastic formwork is composed of hard layers of the upper and lower surfaces and the middle foamed layer. The composite plastic formwork has excellent hydrophobicity and fire resistance of PVC plastics and also possesses high strength and processing diversity of bamboo-wood fibers as the advantages of plastics and rice hull powder are organically combined; the composite plastic formwork is low in dead-weight, good in processability, and can be subjected to nailing, planing, sawing and cutting treatment; the composite plastic formwork is excellent in physical and mechanical properties, and has the characteristics of high strength, high tenacity, high hardness and the like; and the formwork is smooth in surface, free of a release agent, environment-friendly without pollution and good in demolding effect, and thereby being capable of being used as a dry wall; besides, the formwork is waterproof, moisture-proof and low in water absorption; therefore, the problems of easy decay, swelling, deformation and the like of the wood formwork after absorbing water are fundamentally solved; and furthermore, the formwork is excellent in weatherability, good in flame retardant efficiency and capable of achieving inflaming retarding of class B1.

Description

A kind of composite plastic template and preparation method thereof
Technical field
The present invention relates to a kind of composite plastic template and preparation method thereof.
Background technology
Wood plastic composite is to be main raw material(s) with thermoplastics such as polyethylene, polypropylene, polyvinyl chloride and string, through the composite of extruding, forming method such as injection moulding, mold pressing is made.Thermoplasticity can adopt new plastic resin or industry, the discarded various plastics of life, and string can adopt the leftover bits and pieces, straw, cotton stalk, rice husk of timber processing etc. to process, therefore, the public hazards that the development of Wood plastic composite and extensive use help to slow down plastic refuse are polluted, and also help to reduce agricultural wastes and burn the pressure that brings to environment.The production of Wood plastic composite and use not towards periphery that environment distributes the volatile matter of harm humans health, material itself can also reclaim and carry out the secondary utilization, so it is a kind of brand-new environmental protection composite.Made from composite material of plant fiber because have higher mechanical property, than advantages such as hardness, specific strength, sound absorption qualities, now be widely used in building industry, auto industry, transport service, aircraft industry etc.Existing this class material category is various, and performance is different.
Summary of the invention
Purpose of the present invention just provides a kind of hydrophobicity and good flame resistance, intensity height, but composite plastic template of diversity processing and preparation method thereof.
Composite plastic template of the present invention is with thermoplastic--polyvinyl chloride is a base material, with precipitated calcium carbonate, powdered rice hulls is a filler, add various processing aids, function additive and modifier, forming method through bipyramid extruder co-extrusion and little foaming is made, it is made up of upper and lower surface hard layer and middle foaming layer, and wherein the surface hard layer is made by the raw material of following weight portion: SG-5 type polyvinyl chloride resin 30,30~40 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, foaming control agent 2.0~2.5, heat stabilizer 2.5~3.0, stearic acid 0.2~0.3, paraffin 0.5~0.6, dioctyl phthalate 2.0~2.5, rutile type titanium white 0.4~0.5, ultra-violet absorber 0.1~0.2;
Middle foaming layer is made by the raw material of following weight portion: SG-7 type polyvinyl chloride resin 20,20~30 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, silica 1~1.5, calcinated argil 2.0~2.5, modification powdered rice hulls 10, composite foamable agent 0.8~1.0, the resin expanded conditioning agent 4 of ACR, composite thermal stabilizer 2.0~2.5, heat-proof modifier 0.2~0.3, lubricant L-60 0.5~0.6, OPE OA-6 0.1~0.2, Tissuemat E 0.4~0.5, ACR processing aid LP-175 1.2~1.5, ACR processing aid LS-61 0.8~1.0, strengthen flexibilizer 0.4~0.5, haloflex CPE-135A 4.
Described composite foamable agent is Celogen Az and the calcium bicarbonate composition by weight 3:2.
Because PVC belongs to non-crystalline material, along with the raising melt strength of melt temperature reduces on the contrary, improve melt strength so need to add foaming control agent, ACR resinae foaming control agent has significantly strengthening action to the PVC melt strength.
Calcinated argil has good hear resistance, also can improve the PVC melt strength effectively, has guaranteed the quality of follow-up foam process.
Described composite thermal stabilizer is calcium zinc heat stabilizer and the organo-tin het stabilizer composition by weight 3:1, has replaced traditional composite lead heat stabilizer, and is environment friendly and pollution-free.
Heat-proof modifier adopts styrene-maleic anhydride copolymer, can effectively solve the big fatal problem of PVC goods percent thermal shrinkage, has improved the practical heat resistance of PVC goods.
The ACR processing aid is an acrylic acid esters co-polymer, it be a kind of be nuclear with the cross linked acrylic rubber elastomer, with methyl methacrylate-ethyl acrylate copolymer is the nuclear-shell copolymer that shell is formed, ACR and PVC compatibility are good, can increase substantially the impact property of PVC, the shell of ACR combines with PVC, and elastomer core plays stress and concentrates effect, on the PVC macromolecular chain around the impact energy that it absorbs is transferred to, thereby reach the purpose that the cracking resistance line is expanded.
Strengthening flexibilizer is PMMA modifier, has excellent low-temperature flexibility and ageing resistace, and PVC is had the toughness reinforcing and weather-proof effect of significant enhancing, and the PVC goods after the modification can still have fine toughness under-20 ℃, improved the scope of application of product.
CPE introduces a kind of toughness high molecular polymer that the chlorine atom obtains on the sub polyethylene subchain, be the good flexibilizer of PVC.
Rice husk aboundresources, rice husk are rich in cellulose, lignin, silica, and the application of rice husk in plastic processing more and more widely need be carried out preliminary treatment before the powdered rice hulls use, and concrete steps are as follows:
1, powdered rice hulls descended dry 3-3.5 hour at 150 ℃; 2, dry powdered rice hulls is joined in the homogenizer, warming while stirring to 90 ℃, add inorganic modified dose of nano-calcium carbonate and organic modifiers monoalkyl fatty acid ester coupling agent, it is powdered rice hulls by weight: nano-calcium carbonate: coupling agent=100:2:1, stir 10-20min, discharging in the time of 100 ℃, powdered rice hulls adopts inorganic and organically-modified respectively, the inorganic modified hear resistance that improves powdered rice hulls, for extruding processing wideer processing temperature scope is provided with PVC is compound, reduced in the raw material organic acid simultaneously to the corrosion of equipment, and the organically-modified powdered rice hulls surface hydroxyl that reduced, reduce the water imbibition of powdered rice hulls, increased the compatibility of powdered rice hulls and PVC.
The preparation method of composite plastic template of the present invention is:
1, high low temperature stirs, and (1), in the mixer that rotates is added to the PVC powder in the mixing machine; (2), at 60 ℃, heat stabilizer is joined heat mixes in the machine, guarantee material stability in the heat temperature raising process; (3), in the time of 80 ℃, processing aid, lubricant, function additive are added to heat mix in the machine, make auxiliary agent be distributed in the PVC molecular surface effectively; (4), in the time of 100 ℃, precipitated calcium carbonate and modification powdered rice hulls are added to heat mix in the machine, even parcel PVC molecule under the effect of lubricant; (5), at 110 ℃~130 ℃, blowing agent and foaming control agent are added to heat mix in the machine, mix 12~15min; (6), afterwards,, rotate down and discharge material, send into mixed on low speed 20~25min in the cold mixer at 115 ℃~130 ℃; (7), in the time of 40 ℃~50 ℃, discharge material, sieving for standby.
2, co-extrusion foaming moulding, extruder screw divides 3 sections: feeding section, fusing section, homogenizing zone, these three sections corresponding materials have been formed 3 functional areas: solid conveying zone, material plasticizing district, melt Conveying district, the barrel temperature of solid conveying zone is controlled at 100~140 ℃, if charge temperature is low excessively, solid conveying zone is prolonged, reduced the time in plasticizing zone and melt Conveying district, can cause plasticizing uneven, influence product quality;
The temperature in material plasticizing district is controlled at 165~185 ℃; The temperature in melt Conveying district is 160~180 ℃, and screw speed is controlled at 20~30r/min; Enter foaming mould at last and foam, mould is heated and is adopted the heating of stainless steel electrically heated rod, and the uniform and stable property of discharging is good, adjusts the thickness of blanket by die lip.
3, cooling and shaping, the blanket of extruding from machine head port mould will carry out cooling processing through cooling calibrator, make its hardening and finalize the design, adopt water cooling mode, products temperature is reduced to below 50 ℃, in the cooling procedure blanket is vacuumized processing, the blanket in the cooling processing transmits by the cooling conveying-bridge.
4, cutting edge is vertically cut edge and cutting device carries out the cutting edge processing to the blanket on the cooling conveying-bridge.
5, traction, the effect of draw-gear is to provide certain tractive force and hauling speed to the sheet material that head is extruded, and draws template equably, and by regulating the thickness of hauling speed control template; Hauling speed depends on extruded velocity, and general hauling speed is than extruded velocity fast 1%~3%.
6, cutting, cutter sweep is realized the vertical and horizontal fixed length sawed-off (can set the sawed-off length of sheet material) of goods, guarantees that cuts sheet material is the right angle, length and width reaches the requirement of setting.
7, windrow, finished product packing.
Composite plastic template of the present invention, be to form by PVC plastics and the compound extrusion foaming of rice hull cellulose, the advantage of plastics and rice hull cellulose is organically combined, hydrophobicity and anti-flammability that existing PVC plastics are good, the high strength and the processing diversity that have kept bamboo and woods fiber again, composite plastic template is from heavy and light, and good processability can be followed closely, digs, saws, cut; The physical and mechanical property excellence has characteristics such as high-strength, high-ductility, high rigidity; Template surface is smooth, need not releasing agent, and is environment friendly and pollution-free, and stripping result is good, can do the clear water metope; Template waterproof, protection against the tide, water absorption rate are low, have fundamentally solved problems such as wooden template product suction back is perishable, expansion, distortion; The template weatherability is good, good flame retardation effect, and it is fire-retardant to reach the B1 level.
Main performance index is as follows:
Project The template that adds unmodified powdered rice hulls The template of powdered rice hulls after the adding modification Detection method
Apparent density, g/cm 3 0.7 0.7 GB/T 6343-2009
Water absorption rate, % 1 0.2 GB/T 1034-2008
Hardness, H D 78 82 GB/T 2411-2008
MOR, MPa 24 35 GB/T 17657-1999
The modulus of elasticity in static bending, MPa 1400 2600 GB/T 17657-1999
Hold screw power, N 1000 1800 GB/T 17657-1999
Impact strength, KJ/m 2 30 50 GB/T 17657-1999
Oxygen index (OI) 28 33 GB/T 2406.2-2009
Hot size distortion rate, % 0.5 0.2 GB/T 8814-2004
Alkaline-resisting back strength retention 80% 90% GB/T 20102-2006
As seen from the above table, powdered rice hulls is carried out the modification in early stage, the combination property of template is had significantly promote.
The specific embodiment
Embodiment 1
A kind of composite plastic template, be made up of upper and lower surface hard layer and middle foaming layer, wherein the surface hard layer is made by the raw material of following weight portion: SG-5 type polyvinyl chloride resin 30,30~40 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, foaming control agent 2.0, heat stabilizer 3.0, stearic acid 0.2, paraffin 0.5, dioctyl phthalate 2.5, rutile type titanium white 0.5, ultra-violet absorber 0.1;
Middle foaming layer is made by the raw material of following weight portion: SG-7 type polyvinyl chloride resin 20,20~30 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, silica 1 .5, calcinated argil 2.0, modification powdered rice hulls 10, composite foamable agent 1.0, the resin expanded conditioning agent 4 of ACR, composite thermal stabilizer 2.0, heat-proof modifier 0.2, lubricant L-60 0.6, OPE OA-6 0.2, Tissuemat E 0.5, ACR processing aid LP-175 1.3, ACR processing aid LS-61 1.0, strengthen flexibilizer 0.4, haloflex CPE-135A 4.
Described composite foamable agent is Celogen Az and the calcium bicarbonate composition by weight 3:2.
Described composite thermal stabilizer is calcium zinc heat stabilizer and the organo-tin het stabilizer composition by weight 3:1.
Heat-proof modifier adopts styrene-maleic anhydride copolymer.
The ACR processing aid is an acrylic acid esters co-polymer.
The preparation of described modification powdered rice hulls, concrete steps are as follows: (1), powdered rice hulls are following dry 3 hours at 150 ℃; (2), dry powdered rice hulls is joined in the homogenizer, warming while stirring to 90 ℃, add inorganic modified dose of nano-calcium carbonate and organic modifiers monoalkyl fatty acid ester coupling agent, it is powdered rice hulls by weight: nano-calcium carbonate: coupling agent=100:2:1, stir 10-20min, discharging in the time of 100 ℃.
The preparation method of composite plastic template of the present invention is:
1, high low temperature stirs, and (1), in the mixer that rotates is added to the PVC powder in the mixing machine; (2), at 60 ℃, heat stabilizer is joined heat mixes in the machine, guarantee material stability in the heat temperature raising process; (3), in the time of 80 ℃, processing aid, lubricant, function additive are added to heat mix in the machine, make auxiliary agent be distributed in the PVC molecular surface effectively; (4), in the time of 100 ℃, precipitated calcium carbonate and modification powdered rice hulls are added to heat mix in the machine, even parcel PVC molecule under the effect of lubricant; (5), at 120 ℃, blowing agent and foaming control agent are added to heat mix in the machine, mix 15min; (6), afterwards,, rotate down and discharge material, send into mixed on low speed 20min in the cold mixer at 115 ℃~120 ℃; (7), in the time of 40 ℃~50 ℃, discharge material, sieving for standby.
2, co-extrusion foaming moulding, extruder screw divides solid conveying zone, material plasticizing district, melt Conveying district, and the barrel temperature of solid conveying zone is controlled at 120 ℃, and the temperature in material plasticizing district is controlled at 165~170 ℃, the temperature in melt Conveying district is 160 ℃, and screw speed is controlled at 20~30r/min; Entering foaming mould at last foams.
3, remaining step, cooling and shaping, cutting edge, traction, cutting, windrow, finished product packing.
Embodiment 2
A kind of composite plastic template is made up of upper and lower surface hard layer and middle foaming layer, and wherein the surface hard layer is made by the raw material of following weight portion: SG-5 type polyvinyl chloride resin 30,30~40 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, foaming control agent 2.5, heat stabilizer 2.8, stearic acid 0.3, paraffin 0.5, dioctyl phthalate 2.4, rutile type titanium white 0.4, ultra-violet absorber 0.2;
Foaming layer is made by the raw material of following weight portion in the middle of it: SG-7 type polyvinyl chloride resin 20,20~30 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, silica 1 .3, calcinated argil 2.2, modification powdered rice hulls 10, composite foamable agent 0.9, the resin expanded conditioning agent 4 of ACR, composite thermal stabilizer 2.4, heat-proof modifier 0.2, lubricant L-60 0.6, OPE OA-6 0.1, Tissuemat E 0.4, ACR processing aid LP-175 1.3, ACR processing aid LS-61 0.9, strengthen flexibilizer 0.5, haloflex CPE-135A 4.
The preparation method is identical with embodiment 1.

Claims (2)

1. composite plastic template, it is characterized in that: it is made up of upper and lower surface hard layer and middle foaming layer, and wherein the upper and lower surface hard layer is made by the raw material of following weight portion: SG-5 type polyvinyl chloride resin 30,30~40 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, foaming control agent 2.0~2.5, heat stabilizer 2.5~3.0, stearic acid 0.2~0.3, paraffin 0.5~0.6, dioctyl phthalate 2.0~2.5, rutile type titanium white 0.4~0.5, ultra-violet absorber 0.1~0.2;
Middle foaming layer is made by the raw material of following weight portion: SG-7 type polyvinyl chloride resin 20,20~30 purpose PVC waste material powder 50,1000 purpose precipitated calcium carbonates 10, silica 1~1.5, calcinated argil 2.0~2.5, modification powdered rice hulls 10, composite foamable agent 0.8~1.0, the resin expanded conditioning agent 4 of ACR, composite thermal stabilizer 2.0~2.5, heat-proof modifier 0.2~0.3, lubricant L-60 0.5~0.6, OPE OA-6 0.1~0.2, Tissuemat E 0.4~0.5, ACR processing aid LP-175 1.2~1.5, ACR processing aid LS-61 0.8~1.0, strengthen flexibilizer 0.4~0.5, haloflex CPE-135A 4;
Described composite foamable agent is Celogen Az and the calcium bicarbonate composition by weight 3:2;
Described composite thermal stabilizer is calcium zinc heat stabilizer and the organo-tin het stabilizer composition by weight 3:1;
Described modification powdered rice hulls preparation method, concrete steps are as follows:
(1), powdered rice hulls descended dry 3-3.5 hour at 150 ℃; 2, dry powdered rice hulls is joined in the homogenizer, warming while stirring to 90 ℃, add inorganic modified dose of nano-calcium carbonate and organic modifiers monoalkyl fatty acid ester coupling agent, it is powdered rice hulls by weight: nano-calcium carbonate: coupling agent=100:2:1, stir 10-20min, discharging in the time of 100 ℃.
2. composite plastic template as claimed in claim 1, its preparation method is:
(1), high low temperature stirs, (a), in the mixer that rotates, the PVC powder is added in the mixing machine; (b), at 60 ℃, heat stabilizer is joined heat mixes in the machine, guarantee material stability in the heat temperature raising process; (c), in the time of 80 ℃, processing aid, lubricant, function additive are added to heat mix in the machine, make auxiliary agent be distributed in the PVC molecular surface effectively; (d), in the time of 100 ℃, precipitated calcium carbonate and modification powdered rice hulls are added to heat mix in the machine, even parcel PVC molecule under the effect of lubricant; (e), at 110 ℃~130 ℃, blowing agent and foaming control agent are added to heat mix in the machine, mix 12~15min; (f), afterwards,, rotate down and discharge material, send into mixed on low speed 20~25min in the cold mixer at 115 ℃~130 ℃; (g), in the time of 40 ℃~50 ℃, discharge material, sieving for standby;
(2), the co-extrusion foaming moulding, extruder screw divides 3 sections: solid conveying zone, material plasticizing district, melt Conveying district, the barrel temperature of solid conveying zone is controlled at 100~140 ℃, the temperature in material plasticizing district is controlled at 165~185 ℃; The temperature in melt Conveying district is 160~180 ℃, and screw speed is controlled at 20~30r/min, enters foaming mould at last and foams, and mould is heated and adopted the heating of stainless steel electrically heated rod, adjusts the thickness of blanket by die lip;
(3), remaining step, cooling and shaping, cutting edge, traction, cutting, windrow, finished product packing.
CN2013101916881A 2013-05-22 2013-05-22 Composite plastic formwork and preparation method thereof Pending CN103213362A (en)

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CN103865204A (en) * 2014-03-20 2014-06-18 安徽玉发塑业有限公司 Preparation method for energy-saving polyvinyl chloride tubular product
CN103980627A (en) * 2014-05-04 2014-08-13 安徽正隆新材料有限公司 PVC foam board
CN104072846A (en) * 2014-06-23 2014-10-01 李雪红 Moisture-resistant and gas-resistant plastic product
CN104592685A (en) * 2015-02-02 2015-05-06 赵新明 Solid-core polymer foaming building template and production method thereof
CN104672708A (en) * 2015-02-13 2015-06-03 北京科技大学 Recyclable waste plastic polyvinyl chloride composite material and preparation method thereof
CN105131626A (en) * 2015-07-29 2015-12-09 莱芜市汶源木塑新材料有限公司 High-strength wear-resistant wood-plastic composite floor and preparation method thereof
CN105331006A (en) * 2015-11-17 2016-02-17 温州尚居环保科技有限公司 Method for producing integrated bamboo wallboard
CN106188952A (en) * 2016-07-26 2016-12-07 江苏爱特恩东台新材料科技有限公司 A kind of PVC additives for process and preparation method thereof
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CN103865204A (en) * 2014-03-20 2014-06-18 安徽玉发塑业有限公司 Preparation method for energy-saving polyvinyl chloride tubular product
CN103865204B (en) * 2014-03-20 2016-01-20 安徽玉发塑业有限公司 A kind of preparation method of polychloroethylene pipes
CN103980627A (en) * 2014-05-04 2014-08-13 安徽正隆新材料有限公司 PVC foam board
CN104072846A (en) * 2014-06-23 2014-10-01 李雪红 Moisture-resistant and gas-resistant plastic product
CN104592685A (en) * 2015-02-02 2015-05-06 赵新明 Solid-core polymer foaming building template and production method thereof
CN104672708A (en) * 2015-02-13 2015-06-03 北京科技大学 Recyclable waste plastic polyvinyl chloride composite material and preparation method thereof
CN104672708B (en) * 2015-02-13 2018-09-25 北京科技大学 A kind of polyvinyl chloride composite materials and preparation method thereof recycling waste plastics
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CN105331006A (en) * 2015-11-17 2016-02-17 温州尚居环保科技有限公司 Method for producing integrated bamboo wallboard
CN106188952A (en) * 2016-07-26 2016-12-07 江苏爱特恩东台新材料科技有限公司 A kind of PVC additives for process and preparation method thereof
CN106366501A (en) * 2016-08-30 2017-02-01 桂林全州燎原科技有限责任公司 PVC (polyvinyl chloride) co-extrusion decoration foam board and preparation method thereof
CN106280128A (en) * 2016-08-30 2017-01-04 桂林全州燎原科技有限责任公司 A kind of environment-friendly type PVC co-extrusion colour paint free plate and preparation method thereof
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CN107225745A (en) * 2017-02-03 2017-10-03 荆门环星循环农业发展有限公司 A kind of rice husk plastic-wood section production line with rice husk feeding crushing system
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CN107226944B (en) * 2017-04-26 2021-11-26 安徽科居新材料科技有限公司 Novel bamboo-wood fiber integrated wall panel and production method thereof
CN107417817A (en) * 2017-05-25 2017-12-01 广东工业大学 A kind of lanthanum ionomer, its preparation method and a kind of polyvinyl chloride blend
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Application publication date: 20130724