CN100349844C - Initial compounds for producing polyurethanes - Google Patents
Initial compounds for producing polyurethanes Download PDFInfo
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- CN100349844C CN100349844C CNB2004800111013A CN200480011101A CN100349844C CN 100349844 C CN100349844 C CN 100349844C CN B2004800111013 A CNB2004800111013 A CN B2004800111013A CN 200480011101 A CN200480011101 A CN 200480011101A CN 100349844 C CN100349844 C CN 100349844C
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- formaldehyde
- oligopolymer
- oxyalkylene
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 36
- 239000004814 polyurethane Substances 0.000 title claims abstract description 6
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 136
- 238000006243 chemical reaction Methods 0.000 claims abstract description 53
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 26
- 125000005702 oxyalkylene group Chemical group 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 19
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 18
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 12
- 239000012948 isocyanate Substances 0.000 claims description 12
- 150000002148 esters Chemical class 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- 150000002513 isocyanates Chemical class 0.000 claims description 9
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 8
- 238000004821 distillation Methods 0.000 claims description 7
- 239000010409 thin film Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims 2
- 235000019256 formaldehyde Nutrition 0.000 description 35
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 30
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 21
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- -1 polyoxymethylene Polymers 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 229930040373 Paraformaldehyde Natural products 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 7
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 229920000570 polyether Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000007858 starting material Substances 0.000 description 5
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- 229920002866 paraformaldehyde Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 229920006324 polyoxymethylene Polymers 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000002290 gas chromatography-mass spectrometry Methods 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000006384 oligomerization reaction Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000011020 pilot scale process Methods 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 239000002594 sorbent Substances 0.000 description 2
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical compound O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Natural products OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003822 preparative gas chromatography Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C47/00—Compounds having —CHO groups
- C07C47/20—Unsaturated compounds having —CHO groups bound to acyclic carbon atoms
- C07C47/26—Unsaturated compounds having —CHO groups bound to acyclic carbon atoms containing hydroxy groups
- C07C47/263—Unsaturated compounds having —CHO groups bound to acyclic carbon atoms containing hydroxy groups acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2603—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
- C08G65/2606—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
- C08G65/2609—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aliphatic hydroxyl groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/30—Compounds having groups
- C07C43/315—Compounds having groups containing oxygen atoms singly bound to carbon atoms not being acetal carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/54—Polycondensates of aldehydes
- C08G18/546—Oxyalkylated polycondensates of aldehydes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/56—Polyacetals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2/00—Addition polymers of aldehydes or cyclic oligomers thereof or of ketones; Addition copolymers thereof with less than 50 molar percent of other substances
- C08G2/30—Chemical modification by after-treatment
- C08G2/34—Chemical modification by after-treatment by etherification
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G2650/28—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
- C08G2650/34—Oligomeric, e.g. cyclic oligomeric
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Polyurethanes Or Polyureas (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The invention relates to initial compounds for producing polyurethanes and is characterised in that said polyurethanes can be produced by reaction of hydroxyl group containing formaldehyde oligomers.
Description
The present invention relates to novel initial compounds for preparing urethane and preparation method thereof.
Urethane and preparation thereof are known for a long time and have described many times in the literature.They are usually by making polyisocyanates and having at least two compound reactions that isocyanate groups is reactive hydrogen atom and prepare.
As having at least two isocyanate groups is the compound of reactive hydrogen atom, uses polyvalent alcohol usually.Wherein Aethoxy Sklerol and polyesterols have maximum industrial significance.
Polyesterols is usually by preparing dual functional at least alcohol and dual functional at least carboxylic acid reaction.
Aethoxy Sklerol obtains by oxyalkylene is added on OH-or the functional initiator compound of NH-usually.
The price of Chang Yong polyvalent alcohol is by used initiator compound and used oxyalkylene, especially propylene oxide and ethylene oxide decision up to now.
The obvious more cheap initial compounds that is used to prepare polyvalent alcohol is a formaldehyde.Known formaldehyde and himself reaction form the oligopolymer with terminal hydroxy group.Yet this reaction causes oligopolymer and mixture of polymers and formaldehyde with variable chain length to be balance usually.Compound with wide molecular weight distribution like this can not be used to prepare urethane.Another shortcoming of these compounds is its stability and unsatisfactory.Even after the short period of time, oligopolymer and polymkeric substance take place to dissociate again.
DD 247 223 has described a kind of method for preparing Aethoxy Sklerol, wherein makes formaldehyde condensation products (being known as formose) and other have the mixture and the reactions of alkylene oxide of the compound of active hydrogen atom.In the method, formose also has wide molecular weight distribution.
EP 1 063 221 has described a kind of method of formaldehyde oligomer of the formula (I) that is had narrow molecular weight distributions by prepared formaldehyde.This reaction according under establish an equation and carry out:
Here, n=2-19 wherein, the formaldehyde oligomer of the formula (I) of preferred 2-9 can obtain by the PARA FORMALDEHYDE PRILLS(91,95) solution dehydrates.These solution can contain at the most 80% paraformaldehyde and not have free-water.Can especially separate single fraction, the oligopolymer that promptly has certain chain lengths by separate procedure by distillation.Make oligopolymer and other substance reactions, wherein dissociating again of qualification taken place and formed formaldehyde in oligopolymer.
The oligomer mixture that gained comprises 2-9 formaldehyde unit (comprising polyoxymethylene) usually is unsettled.In 2 hours, form more high-molecular weight compound (paraformaldehyde), water and unit molecule hydration formaldehyde.
The objective of the invention is to reduce the cost of cost, the especially polyvalent alcohol of the raw material that is used to prepare urethane.
We find that this purpose is by realizing formaldehyde and oligopolymer thereof with plain mode as the initial substance of preparation urethane raw.
Therefore, the invention provides the initial compounds that is used to prepare urethane, hereinafter be also referred to as urethane raw, the reaction of the hydroxyl oligopolymer that they can be by formaldehyde prepares.
The present invention further provides a kind of method of prepared in reaction urethane raw of the hydroxyl by formaldehyde oligomer.
As formaldehyde oligomer, the mixture of the compound of use formula (I):
Wherein n is the integer of 2-19, especially 2-9.
Formula (I) compound can prepare by currently known methods.Therefore, oligopolymer can be produced by the known polymerization of three alkane (the ring reaction product of formaldehyde).This method is known by document.It is preferred for preparing polyoxymethylene (POM) and for example is described among the R mpp Chemie Lexikon.Yet this method is not preferred to preparing urethane raw of the present invention, because preferentially form the high molecular reaction product.
In a preferred embodiment of the invention, oligopolymer is by the preparation of the method described in the EP 1 063 221, omitted this oligopolymer described in the document subsequently with the reaction of aniline.
The preparation of formaldehyde oligomer separates specific fraction the equilibrated solution and carries out by being from formaldehyde wherein and its oligopolymer.This separation is preferably undertaken by distillation, and this distills usually by film evaporator, especially by thin-film evaporator.The proper operation condition of this film evaporator normally temperature is 10-230 ℃, preferred 10-150 ℃, and absolute pressure is 0.5 millibar-2 crust.The preferred 20-100 of the fractionation of the PARA FORMALDEHYDE PRILLS(91,95) aqueous solution ℃ temperature and barometric point.
Isolating in this way formaldehyde oligomer fraction has very narrow molecular weight distribution usually.They have stability in storage as mentioned above and should further process to avoid its composition to change during this period in specified time.
In principle, specific oligopolymer can omit with separating of reaction mixture and this mixture can be directly used in preparation and is used to prepare the initial compounds of urethane.Yet shortcoming is that this mixture contains a large amount of free formaldehydes and water, causes side reaction degree height.
The oligopolymer of above-mentioned formula (I) in principle can also be as the initial compounds for preparing urethane under further not handling.If reaction is right after at its after separating, then avoided the DeR that causes formaldehyde to be eliminated.Yet, preferably carry out the reaction of the terminal hydroxy group of oligopolymer.
Be formed for preparing in the reaction of initial compounds of urethane at oligopolymer, its terminal hydroxy group reacts.
In one embodiment of the invention, make terminal hydroxy group and reactions of alkylene oxide form Aethoxy Sklerol.This reaction is usually as carrying out the known preparation of the Aethoxy Sklerol that uses conventional alcohols starter substance.
The hydroxyl value of oligopolymer depends on the formaldehyde unit number, in the 389mg KOH/g scope for the 1436mg KOH/g when the n=2 during to n=9.Because oligopolymer is not moisture at after separating, oligopolymer separate and itself and reactions of alkylene oxide between no longer need drying step.
As industrial common, the catalyzer that is reflected at of formaldehyde oligomer and oxyalkylene carries out under existing.Operable catalyzer is generally basic cpd such as amine, alkaline metal oxide and metal hydroxides, especially potassium hydroxide.
Preferred catalyzer is a multi-metal cyanide, is also referred to as dmc catalyst.This compounds is for a long time known and for example be described among EP 654 302 or the EP 862 947.Use the advantage of dmc catalyst to be that at first they can remain in the product after reaction, next is opposite with basic catalyst, and they can not promote dissociating again of oligopolymer.
As oxyalkylene, can use known and be usually used in the compound of this purpose.Can use separately or have maximum industrial significance with ethylene oxide and propylene oxide that each other any mixture uses.When using ethylene oxide and propylene oxide, these two kinds of oxyalkylenes can be introduced together to produce the atactic polyether chain or to introduce successively to form the oxyalkylene block.
The type of the oxyalkylene of introducing and amount especially depend on the practical use of Aethoxy Sklerol.In order to be used for rigid foam, Aethoxy Sklerol has short chain.The hydroxyl value of this Aethoxy Sklerol is generally 300-600mg KOH/g, especially 400-500mg KOH/g.As oxyalkylene, preferably use propylene oxide.
In order to be used for flexible foam, use long-chain polyether alcohol usually.The hydroxyl value of these Aethoxy Sklerols is generally 30-120mg KOH/g, preferred 30-60mg KOH/g.As oxyalkylene, use the mixture of ethylene oxide and propylene oxide usually.Under the situation of application-specific, for example, add the pure zirconia ethylene block at the polyethers end of the chain in order to produce the cold curing foam.
When dmc catalyst was used to prepare Aethoxy Sklerol, preferably the random mixture with propylene oxide or propylene oxide and ethylene oxide was used as oxyalkylene.In the preferred embodiment of this method, be metered into the random mixture of ethylene oxide and propylene oxide and in the metered charge process, change the ratio of two kinds of oxyalkylenes in this mixture, as described in WO 01/44347.
This process program makes and can prepare the glycol that have narrow molar mass distribution in wide molar mass scope with plain mode by the oligopolymer that uses different molecular weight.
Formaldehyde oligomer can be separately or with other H-officials can starter substance mixture and reactions of alkylene oxide.As extra starter substance, preferred dual functional at least alcohol such as glycerine, TriMethylolPropane(TMP), ethylene glycol, propylene glycol or its higher homologue of using.
The reaction of starter substance and oxyalkylene is carried out under the temperature commonly used of the pressure of the 0.1-1.0Mpa that is usually used in this purpose and 80-140 ℃ usually.Post-reaction period normally after the introducing of oxyalkylene is to finish the reaction of oxyalkylene.In the favourable embodiment of the inventive method, when post-reaction period begins, preferably after the introducing of oxyalkylene is finished immediately with another catalyzer, especially amine catalyst adds in the reaction mixture.
After the addition reaction of oxyalkylene, by distillation Aethoxy Sklerol is carried out simple process usually, with separating volatile impurity.If need, can the subsequent filtration Aethoxy Sklerol to remove any solid impurity that exists.If basic cpd as catalyzer, is then removed this catalyzer after the addition reaction of oxyalkylene.This can be by carrying out with acid neutralization or use sorbent material.Then by removing by filter salt or sorbent material.
In the particular embodiment of the inventive method, the reaction of formaldehyde oligomer and oxyalkylene especially also can be carried out when using dmc catalyst continuously.At this moment, with isolating oligomer mixture and oxyalkylene and catalyzer are introduced in the reactor continuously and take out the Aethoxy Sklerol that forms continuously from this reactor.Such continuation method for example is described among DD 203 235 and the WO 98/03571.This successive reaction for example can be carried out in tubular reactor, stirred vessel or loop reactor.In this scheme of the inventive method, Aethoxy Sklerol can be immediately following the same after separating continuously at oligopolymer by the continuous preparation that makes oligopolymer and reactions of alkylene oxide.
The Aethoxy Sklerol that obtains in this way can obtain urethane by ordinary method and the reaction of isocyanic ester no problem ground.Here, Aethoxy Sklerol of the present invention can use separately or preferred and other compounds such as extra alcohol, especially short chain polyfunctional alcohol, Aethoxy Sklerol and/or polyesterols, and preferred, polyethers alcohol mixes use.As short chain alcohol, use difunctionality or the polyfunctional alcohol of molecular weight usually, for example ethylene glycol, propylene glycol and higher homologue thereof or glycerine as 62-400g/mol.
As Aethoxy Sklerol and polyesterols, can use known and be usually used in the compound of this application.The molecular weight Mn that they have usually is higher than 400g/mol, is preferably 400-15000g/mol.These polyvalent alcohols are by conventional and known method preparation, undertaken by the reaction of polyfunctional alcohol and polyfunctional carboxylic acids under the situation of polyesterols and situation at Aethoxy Sklerol under undertaken by the addition of oxyalkylene and H-official's energy starter substance.This reaction depends on that the type of required urethane can carry out in the presence of catalyzer, whipping agent and conventional auxiliary agent and/or additive.
In another embodiment of the present invention, make itself and isocyanate reaction form prepolymer with the reaction mixture after separating at formaldehyde oligomer.
For this reason, make the terminal hydroxy group and the isocyanate reaction of isolating as mentioned above formula (I) oligopolymer.Because oligopolymer only can the stable storing finite time, if the product that will obtain having narrow molar mass distribution, this reaction also must be carried out immediately at the after separating of oligopolymer in this case.
If oligopolymer is stored the long time, then not only molar mass distribution becomes wideer, and also forms formaldehyde and water in this oligomer mixture.Although the formaldehyde that forms can be removed by stripping in principle, it forms for further processing oligopolymer is disadvantageous to form prepolymer, because it causes undesirable side reaction.
Because all hydroxyl reactions of oligopolymer, dissociating again of this oligopolymer suppressed fully.Prepolymer be stable storing and can as the prepolymer that is derived from other polyvalent alcohols that are usually used in polyurethane chemistry, process.
The reaction of hydroxyl oligopolymer and isocyanic ester is carried out in the mode that is usually used in preparing the prepolymer that contains isocyanate groups.For this reason, make the isocyanate reaction of this oligopolymer and the amount of the hydroxyl complete reaction that is enough to make oligopolymer at least.This reaction can form in the presence of the catalyzer at conventional urethane and carry out.In order to carry out this reaction, usually,,, preferably isocyanate compound is placed reaction vessel under 50-80 ℃ at 40-100 ℃ if the words that need are in the presence of catalyzer.Under agitation be metered into oligomer mixture, make reaction mixture subsequently at 60-140 ℃, preferred 80-100 ℃ of further reaction down, reaction is 2 hours at the most usually, if the reaction of suitable words is to transforming fully.
The NCO content of prepolymer depends on excessive, reaction times, the residence time, temperature of reaction and the catalyst system therefor of the molar mass of oligopolymer, used isocyanic ester.
The NCO content of prepolymer is generally 10-30 weight %, preferred 15-25 weight %.
Formaldehyde oligomer separately or with have at least two mixture and isocyanate reactions that isocyanate groups are other compounds of reactive hydrogen atom.Can be especially pure with the component that forms prepolymer with formaldehyde oligomer and isocyanate reaction.The practical use that depends on prepolymer can 0-90 weight %, and the amount of preferred 0-60 weight % is used various alcohol, in each case based on formaldehyde oligomer with have at least two summations that isocyanate groups are other compounds of reactive hydrogen atom.
Use for great majority, used extra alcohol is short chain polyfunctional alcohol, Aethoxy Sklerol and/or polyesterols, preferred, polyethers alcohol.As short chain alcohol, use difunctionality or the polyfunctional alcohol of molecular weight usually, for example ethylene glycol, propylene glycol and higher homologue thereof or glycerine as 62-400g/mol.
As Aethoxy Sklerol and polyesterols, can use to be usually used in this application and the top alcohol of having described in detail.Can also be with formaldehyde oligomer and isocyanate reaction by the Aethoxy Sklerol that oxyalkylene is added prepare on the oligopolymer of the formula of being formed in (I).
The isocyanic ester that can be used for the inventive method is all isocyanic ester that have two or more isocyanate groups in molecule.Can use the mixture of aliphatic isocyanate such as hexamethylene diisocyanate (HDI) or isophorone diisocyanate (IPDI) or preferred aromatic isocyanate such as tolylene diisocyanate (TDI), diphenylmethanediisocyanate (MDI) or diphenylmethanediisocyanate and polymethylene polyphenylene(poly)isocyanate (P-MDI), preferred TDI and MDI.Can also use the isocyanic ester of modification by mixing urea diketone (uretdione), isocyanuric acid ester, allophanate, uretonimine (uretonimine) and other groups.These compounds are also referred to as modified isocyanate usually.
The prepolymer for preparing in this mode can with in molecule, have at least one, preferred at least two are the compound reaction of reactive hydrogen atom to obtain urethane to isocyanate groups.The type that depends on used polyvalent alcohol and isocyanic ester can be processed prepolymer to produce rigid foam, flexible foam, tackiness agent, coating or elastomerics.
The present invention illustrates by the following example.
Embodiment 1
By thin-film evaporator under 80 ℃ wall temperature and 120 millibars is that to be evaporated to theoretical formaldehyde content be 73 weight % for the formalin solution of 37 weight % with formaldehyde content.This solution is stored down and further processing in 1 hour at 80 ℃.Mixed being incorporated in the pilot scale autoclave is metered into the 1010g propylene oxide under 100 ℃ in 6 hours with this solution of 961g and 38.4g dimethylcyclohexylamine.Reaction mixture was further reacted 2 hours under uniform temp.Under reduced pressure remove volatile component then.The hydroxyl value that residual liquid reacting product has is that 685mg KOH/g and water-content are 0.011 weight %.Gpc analysis shows that the molar mass that oligomerization product has is 100-500g/mol.Show the adducts that forms two molecular oxidation propylene and two molecule formaldehyde by vapor-phase chromatography with the detection of the mass spectroscopy (GC-MS) of its coupling.
Embodiment 2
By thin-film evaporator under 80 ℃ wall temperature and 120 millibars is that to be evaporated to theoretical formaldehyde content be 73 weight % for the formalin solution of 37 weight % with formaldehyde content.This solution is stored down and further processing in 1 hour at 80 ℃.Mixed being incorporated in the pilot scale autoclave is metered into the 1600g propylene oxide in 9 hours with this solution of 1110g and 70g potassium hydroxide.The hydroxyl value that this liquid reacting product has is that 868mg KOH/g and water-content are 0.014 weight %.Show that by gel permeation chromatography the molar mass that oligomerization product has is 100-500g/mol.GC-MS shows the adducts that forms two molecular oxidation propylene and two molecule formaldehyde.
Claims (13)
2. according to the compound of claim 1, it can be by the hydroxyl of formaldehyde oligomer and the prepared in reaction of oxyalkylene.
3. according to the compound of claim 2, wherein the mixture with ethylene oxide, propylene oxide or ethylene oxide and propylene oxide is used as oxyalkylene.
4. according to the compound of claim 1, it prepares by the hydroxyl of formaldehyde oligomer and the reaction of isocyanic ester.
5. according to the compound of claim 4, wherein NCO content is 10-30 weight %.
6. according to the compound of claim 4, wherein NCO content is 15-25 weight %.
7. a method for preparing according to the compound of claim 1 comprises the steps:
A) formaldehyde oligomer of preparation formula (I), it separates with formalin by distillation,
B) make the hydroxyl reaction of formaldehyde oligomer.
8. according to the method for claim 7, this distillation is thin film distillation.
9. according to the method for claim 7, wherein carry out with being reflected in the step b) of oxyalkylene.
10. according to the method for claim 7, wherein carry out with being reflected in the step b) of isocyanic ester.
11. according to the method for claim 7, wherein step a) and b) carry out continuously.
12. method for producing polyurethanes comprises the compound and the isocyanate reaction that make according to claim 2.
13. method for producing polyurethanes, comprise make according to the compound of claim 4 with have at least two compound reactions that isocyanic ester are reactive group.
Applications Claiming Priority (2)
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DE10319242.5 | 2003-04-28 | ||
DE10319242A DE10319242A1 (en) | 2003-04-28 | 2003-04-28 | Starting compounds for the production of polyurethanes |
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CN100349844C true CN100349844C (en) | 2007-11-21 |
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EP (1) | EP1620383A1 (en) |
JP (1) | JP2006524648A (en) |
KR (1) | KR20060007398A (en) |
CN (1) | CN100349844C (en) |
DE (1) | DE10319242A1 (en) |
MX (1) | MXPA05011193A (en) |
WO (1) | WO2004096746A1 (en) |
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CN106414532B (en) * | 2014-04-07 | 2019-11-01 | 科思创德国股份有限公司 | The method for manufacturing polyformaldehyde block copolymer |
TWI648340B (en) * | 2014-04-07 | 2019-01-21 | 德商拜耳材料科學股份有限公司 | Thermoplastic polyurethanes, production thereof and use |
US20200190261A1 (en) | 2016-08-12 | 2020-06-18 | Covestro Deutschland Ag | Method for producing polymeric ring-opening products |
EP3533815A1 (en) | 2018-02-28 | 2019-09-04 | Covestro Deutschland AG | Flexible polyurethane foams based on polyoxymethylene polyoxyalkylene block copolymers |
EP3643730A1 (en) | 2018-10-26 | 2020-04-29 | Covestro Deutschland AG | Method for the preparation of polyoxymethylene polyoxyalkylene block copolymers |
EP3653657A1 (en) | 2018-11-16 | 2020-05-20 | Covestro Deutschland AG | Method for the preparation of prepolymers comprising a polyoxymethylene block |
EP3656796A1 (en) | 2018-11-22 | 2020-05-27 | Covestro Deutschland AG | Method for the preparation of polyoxymethylene polymers with medium chain length |
EP3656797A1 (en) | 2018-11-22 | 2020-05-27 | Covestro Deutschland AG | Method for the preparation of polyoxymethylene polyoxyalkylene block copolymers |
EP3838938A1 (en) | 2019-12-18 | 2021-06-23 | Covestro Deutschland AG | Method for the preparation of polyoxymethylene polyoxyalkylene copolymers |
EP3960783A1 (en) | 2020-09-01 | 2022-03-02 | Covestro Deutschland AG | Isocyanate-terminated prepolymers based on polyoxymethylene-polyoxyalkylene block copolymers, method for their preparation and their use |
EP4015555A1 (en) | 2020-12-18 | 2022-06-22 | Covestro Deutschland AG | Method for preparing a monol or polyol comprising a polyoxymethylene block |
EP4201973A1 (en) | 2021-12-21 | 2023-06-28 | Covestro Deutschland AG | Prepolymer comprising a polyoxymethylene block and method for producing the same |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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SU767122A1 (en) * | 1978-04-10 | 1980-09-30 | Предприятие П/Я А-3957 | Method of preparing formose polyglycolic ethers |
US4247654A (en) * | 1976-08-31 | 1981-01-27 | Bayer Aktiengesellschaft | Alkoxylated formose polyols and their use in polyurethane plastics |
DD247223A1 (en) * | 1986-03-06 | 1987-07-01 | Schwarzheide Synthesewerk Veb | PROCESS FOR THE PREPARATION OF POLYETHERAL COCOOLS |
CN1276263A (en) * | 1999-06-07 | 2000-12-13 | Basf公司 | Reaction of mixture solution |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US4340719A (en) * | 1980-08-25 | 1982-07-20 | E. I. Du Pont De Nemours And Company | Oligomeric formal diols of poly(tetramethylene ether) glycol and polyurethanes prepared therefrom |
JP2695256B2 (en) * | 1989-11-22 | 1997-12-24 | 日本化成株式会社 | Formaldehyde-urea aqueous solution |
-
2003
- 2003-04-28 DE DE10319242A patent/DE10319242A1/en not_active Withdrawn
-
2004
- 2004-04-16 EP EP04727865A patent/EP1620383A1/en not_active Withdrawn
- 2004-04-16 WO PCT/EP2004/004036 patent/WO2004096746A1/en active Search and Examination
- 2004-04-16 MX MXPA05011193A patent/MXPA05011193A/en active IP Right Grant
- 2004-04-16 CN CNB2004800111013A patent/CN100349844C/en not_active Expired - Fee Related
- 2004-04-16 JP JP2006505160A patent/JP2006524648A/en active Pending
- 2004-04-16 KR KR1020057020303A patent/KR20060007398A/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4247654A (en) * | 1976-08-31 | 1981-01-27 | Bayer Aktiengesellschaft | Alkoxylated formose polyols and their use in polyurethane plastics |
SU767122A1 (en) * | 1978-04-10 | 1980-09-30 | Предприятие П/Я А-3957 | Method of preparing formose polyglycolic ethers |
DD247223A1 (en) * | 1986-03-06 | 1987-07-01 | Schwarzheide Synthesewerk Veb | PROCESS FOR THE PREPARATION OF POLYETHERAL COCOOLS |
CN1276263A (en) * | 1999-06-07 | 2000-12-13 | Basf公司 | Reaction of mixture solution |
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CN1780805A (en) | 2006-05-31 |
JP2006524648A (en) | 2006-11-02 |
MXPA05011193A (en) | 2005-12-14 |
KR20060007398A (en) | 2006-01-24 |
DE10319242A1 (en) | 2004-11-18 |
EP1620383A1 (en) | 2006-02-01 |
WO2004096746A1 (en) | 2004-11-11 |
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