MXPA00009957A - Method for producing long-chain polyetherpolyols without reprocessing - Google Patents
Method for producing long-chain polyetherpolyols without reprocessingInfo
- Publication number
- MXPA00009957A MXPA00009957A MXPA/A/2000/009957A MXPA00009957A MXPA00009957A MX PA00009957 A MXPA00009957 A MX PA00009957A MX PA00009957 A MXPA00009957 A MX PA00009957A MX PA00009957 A MXPA00009957 A MX PA00009957A
- Authority
- MX
- Mexico
- Prior art keywords
- reprocessing
- polyether polyols
- alkoxylated
- reaction
- catalysis
- Prior art date
Links
- 238000009376 nuclear reprocessing Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000003054 catalyst Substances 0.000 claims abstract description 67
- 150000001875 compounds Chemical class 0.000 claims abstract description 56
- 239000003999 initiator Substances 0.000 claims abstract description 56
- 229920000570 polyether Polymers 0.000 claims abstract description 53
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 51
- 229920005862 polyol Polymers 0.000 claims abstract description 48
- 150000003077 polyols Chemical class 0.000 claims abstract description 48
- 238000006555 catalytic reaction Methods 0.000 claims abstract description 37
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 33
- 238000006243 chemical reaction Methods 0.000 claims abstract description 29
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 14
- -1 perfluoroalkyl sulfonates Chemical class 0.000 claims abstract description 14
- 150000002739 metals Chemical class 0.000 claims abstract description 10
- 230000000737 periodic Effects 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 13
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 12
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 7
- 239000007858 starting material Substances 0.000 claims description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N 1,4-Butanediol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N Diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 4
- 230000000875 corresponding Effects 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 3
- 229910052691 Erbium Inorganic materials 0.000 claims description 3
- 229910052693 Europium Inorganic materials 0.000 claims description 3
- UIWYJDYFSGRHKR-UHFFFAOYSA-N Gadolinium Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 3
- 229910052689 Holmium Inorganic materials 0.000 claims description 3
- QEFYFXOXNSNQGX-UHFFFAOYSA-N Neodymium Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 3
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 3
- 229910052772 Samarium Inorganic materials 0.000 claims description 3
- 229910052771 Terbium Inorganic materials 0.000 claims description 3
- 229910052775 Thulium Inorganic materials 0.000 claims description 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 3
- KBQHZAAAGSGFKK-UHFFFAOYSA-N dysprosium Chemical compound [Dy] KBQHZAAAGSGFKK-UHFFFAOYSA-N 0.000 claims description 3
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 claims description 3
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 claims description 3
- KJZYNXUDTRRSPN-UHFFFAOYSA-N holmium Chemical compound [Ho] KJZYNXUDTRRSPN-UHFFFAOYSA-N 0.000 claims description 3
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 3
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims description 3
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 claims description 3
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 claims description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N Dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims description 2
- 229910052706 scandium Inorganic materials 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 125000002827 triflate group Chemical class FC(S(=O)(=O)O*)(F)F 0.000 claims 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N 1,6-Hexanediol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims 1
- 229910052765 Lutetium Inorganic materials 0.000 claims 1
- 240000000111 Saccharum officinarum Species 0.000 claims 1
- 235000007201 Saccharum officinarum Nutrition 0.000 claims 1
- OHSVLFRHMCKCQY-UHFFFAOYSA-N lutetium Chemical compound [Lu] OHSVLFRHMCKCQY-UHFFFAOYSA-N 0.000 claims 1
- 230000000977 initiatory Effects 0.000 abstract 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 26
- 230000001939 inductive effect Effects 0.000 description 14
- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Inorganic materials [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 13
- DKGAVHZHDRPRBM-UHFFFAOYSA-N t-BuOH Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 12
- 150000002118 epoxides Chemical class 0.000 description 10
- 230000035484 reaction time Effects 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 7
- 238000001914 filtration Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 230000005591 charge neutralization Effects 0.000 description 5
- 238000004821 distillation Methods 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 5
- 230000001264 neutralization Effects 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 230000001681 protective Effects 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 230000002194 synthesizing Effects 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 4
- JPJIEXKLJOWQQK-UHFFFAOYSA-K trifluoromethanesulfonate;yttrium(3+) Chemical compound [Y+3].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F JPJIEXKLJOWQQK-UHFFFAOYSA-K 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N oxane Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000012230 colorless oil Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 125000004435 hydrogen atoms Chemical group [H]* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N o-xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000004072 triols Chemical class 0.000 description 2
- 230000035899 viability Effects 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- LBOWDTAJSXKQTL-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;propane-1,2-diol Chemical compound CC(O)CO.CCC(CO)(CO)CO LBOWDTAJSXKQTL-UHFFFAOYSA-N 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N D-sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Natural products OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- HZXJVDYQRYYYOR-UHFFFAOYSA-K Scandium(III) trifluoromethanesulfonate Chemical compound [Sc+3].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F HZXJVDYQRYYYOR-UHFFFAOYSA-K 0.000 description 1
- 229960004793 Sucrose Drugs 0.000 description 1
- RJKFOVLPORLFTN-LEKSSAKUSA-N Syngestrets Chemical compound C1CC2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H](C(=O)C)[C@@]1(C)CC2 RJKFOVLPORLFTN-LEKSSAKUSA-N 0.000 description 1
- 238000010928 TGA analysis Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N Triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JIAARYAFYJHUJI-UHFFFAOYSA-L Zinc chloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 238000005815 base catalysis Methods 0.000 description 1
- 230000027455 binding Effects 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052803 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- RKBAPHPQTADBIK-UHFFFAOYSA-N cobalt;hexacyanide Chemical compound [Co].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] RKBAPHPQTADBIK-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- NRMNRSCGHRWJAK-UHFFFAOYSA-K lutetium(3+);trifluoromethanesulfonate Chemical compound [Lu+3].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F NRMNRSCGHRWJAK-UHFFFAOYSA-K 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 150000008648 triflates Chemical class 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Abstract
The invention relates to a method for producing long-chain polyetherpolyols without reprocessing. Oligomeric alkoxylated initiation compounds with molecular weights of between 200 and 1000 are obtained first from low-molecular initiators by catalysis with perfluoroalkyl sulfonates of metals of Group III A of the periodic table (in accordance with the IUPAC Convention of 1970), through reaction with alkylene oxides at reaction temperatures of 80 to 200oC and with concentrations of the catalyst of 5 to 200 ppm. Said initiation compounds are then reacted with alkylene oxides to produce higher-molecular long-chain polyether polyols without being reprocessed and without the catalyst being separated, using highly active DMC catalysts, the concentration of catalysts being 30 ppm or less in relation to the quantity of polyether polyol to be produced.
Description
PROCESS FOR PRODUCTIONS POLYOLS OF LONG CHAIN POLYETER WITHOUT REPROCESSING
The present invention relates to a process for the production without reprocessing of long chain polyether polyols.
The polyether polyols are obtained by the polyaddition of alkylene oxides, such as, for example, ethylene oxide, propylene oxide, butylene oxide, to compounds containing active hydrogen atoms, such as alcohols, amines, amides. acids, phenols, which are used in t er alia for the production of plastics based on polyurethane, surfactants and lubricants. The polyaddition of epoxides on initiator compounds is conventionally carried out industrially by alkaline metal catalysis. The alkaline metal catalysts used predominantly are the alkali metal hydroxides. The disadvantages of the production of polyether polyols with catalysis by metal hydroxides
Ref. 123796
alkaline, are mainly the elaborate reprocessing of the product due to the neutralization of the alkaline polymer (for example, US 5 715 402, US 4 450 490, US 4 507 475 and US 4 157 598) and the re-arrangements of epoxides by base catalysis, for example propylene oxide, which proceeds as a secondary reaction, to produce propenyl or aulic alcohols, which are increased to monofunctional polyethers having a terminal double bond, which are known as monools. A known method for reducing the monool content in polyether polyols is the use of double metal cyanide (DMC) complex compounds as catalysts for the polyaddition of epoxides to initiator compounds (see for example US 5 documents). 404 109, US 5 829 505, US 5 941 849 and US 5 158 922). The polyether polyols obtained in this way can be processed to produce high grade polyurethanes (eg, elastomers, foams, coatings). EP 700 949, EP 761 708, WO 97/40086 and DE-A 197 45 120.9, 197 57 574.9 and 198 102
269. 0; describe improved DMC-type catalysts that allow a further reduction in the fraction of monofunctional polyethers having terminal double bonds in the production of polyether polyols. The improved DMC catalysts are highly active, and allow the production of polyether polyols at low rates of catalyst use (25 ppm or less), such that it is no longer necessary to separate the catalyst from the polyol (with a example on page 5, lines 24-29 of EP 700 949).
A disadvantage in the use of DMC type catalysts for the production of polyether polyols, is that these catalysts usually require an induction period. Unlike alkali metal catalysts, DMC type catalysts do not initiate epoxide polymerization immediately, once the epoxide and initiator compound have been added to the catalyst. The DMC type catalyst must first be activated with a small amount of epoxide. The induction periods typically have a duration of a few minutes to several hours.
Another disadvantage is that the conventional low molecular weight initiator compounds for the synthesis of the polyether polyol by alkaline metal catalysis, such as, for example, propylene glycol, glycerol or trimethylolpropane, can not be alkoxylated with DMC type catalysts. Thus, DMC type catalysts require the use of alkoxylated initiator compounds, eg, a propylene glycol or a propoxylated glycerol, having molecular weights greater than 200, which have been previously obtained from the starter primers. low molecular weight above, by means of, for example, conventional alkaline metal catalysis (eg, KOH catalysis) and the subsequent reprocessing made by neutralization, filtration and dehydration. Problematically, even very small residual amounts of alkali metal catalyst, in the alkoxylated initiator compounds, can deactivate the DMC catalyst, so that a further phase of additional reprocessing is necessary, which consumes time (for example, the treatment with a
ion exchanger or adsorbent), this in order to ensure a complete removal of the alkali metal catalyst of the alkoxylated initiator compound. According to the above, the aim of the present invention is to provide a process for producing polyether polyols, long chain, without reprocessing; wherein the alkoxylated initiator compounds, oligomeric, are first obtained from the low molecular weight initiator compound (for example from propylene glycol or trimethylolpropane), by an alternative catalysis to conventional alkaline metal catalysis, whose alkoxylated initiator compounds, or igomeric compounds, they can then be extended directly, i.e. without further processing or removal of the catalyst, to produce long-chain polyether polyols, by highly active DMC type catalysts at very low catalyst rates (30 ppm or less). German Patent Application No. 197 02 787.3 describes a process for producing polyether polyols by catalysis with acid salts
perfluoroalkylsulphonic (perfluoroalkylsulphates) of the metals of group III of the periodic system of the elements (according to the IUPAC convention of the year 1970). Now surprisingly it has been found that, the alkoxylated initiator compounds, oligomers, having molecular weights of between 200 and 1000, which have been obtained by the catalysts of the metal perfluoroalkylsulphonate described in the above-mentioned German patent application, from conventional low molecular weight initiators, such as for example propylene glycol or trimethylolpropane, by reaction with alkylene oxides at reaction temperatures of 80 ° to 200 ° C, and catalyst concentrations of from 5 to 200 ppm, based on with the amount of the alkoxylated, oligomeric initiator compound to be produced, it can be converted directly, i.e., without reprocessing and catalyst removal, by means of highly high-DMC type catalysts at very low catalyst usage rates (30 ppm or less) through
the reaction with alkylene oxides, in polyether polyols of long chain, of higher molecular weight. In this way, long-chain polyether polyols can be produced completely without reprocessing. It has also been found that when the alkoxylated initiator compounds are used, obtained by catalysis with the metal per-fluoroalkylsulphates; the induction and alkoxylation times in the DMC catalysis are clearly reduced compared to the use of the corresponding oligomeric initiator compounds, which were produced by alkaline metal catalysis and conventional processing. By shortening the cyclic times in the production of polyether polyols, the reduced induction and alkoxylation times also improve the economic viability of the process. Accordingly, the present invention provides a process for the production of long-chain polyether polyols without reprocessing, in which the alkoxylated, oligomeric initiator compounds having molecular weights of 200 to
1000 are first obtained by catalysis with the per fluoroalkylsulphates of the group III metals of the periodic system of the elements (according to the IUPAC convention of the year 1970), starting from low molecular weight initiators by reaction with alkylene oxides at reaction temperatures of 80 to 200 ° C, and catalyst concentrations of 5 to 200 ppm, whose alkoxylated, oligomeric initiator compounds are subsequently converted without reprocessing or catalyst removal by means of highly active DMC type catalysts at a catalyst concentration of 30 ppm or less, relative to the amount of polyether polyols to be produced, by reaction with alkylene oxides in higher molecular weight long chain polyether polyols. The catalysts used according to the present invention for the production of alkoxylated, oligomeric initiator compounds are the per fluoroalkyl sulphates of group III metals of the periodic system of the elements (according to the IUPAC convention of the year 1970). This
includes the metals scandium, yttrium, and rare earth metals lanthanum, cerium, praseodymium, neodymium, prometheus, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and luteum. An additional metal that can be used is "mixed metal" (also known as "didimio"), a mixture of rare earths obtained from the ore. Perfluoroalkylsulphates are considered metal salts of perfluoroalkylsulphonic acids, in which the metal is bound to at least one perfluoroalkylsulfonate group. Other suitable anions may also be present. The preferred compounds are the metal salts of trifluoromethanesulonic acid, which are known as tri fluorometanesulphates or triflates. Preferably the following are used: scandium triflate, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium triflate.
The per-fluoroalkylsulphates can be used individually or as a mixture.
The alkylene oxides are preferably ethylene oxide, propylene oxide, butylene oxide and mixtures thereof. The synthesis of the polyether chains by alkoxylation can, for example, be carried out only with a monomeric epoxide or alternatively also in the form of blocks or randomly different monomeric epoxides. The propylene oxide is used in a particularly preferred way. The low molecular weight initiators used are compounds having molecular weights of 18 to 400 and 1 to 8 hydroxyl groups. The following may be mentioned by way of example: ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, dipropylene glycol, 1,4-butanediol, hexamethyl glycol, bisphenol A, trimethylolpropane, glycerol, pentaerythritol, sorbitol, cane sugar, starch. degraded and water. The low molecular weight initiators can be used individually or as a mixture. The polyaddition catalyzed by the metal perfluoroalkylsulfonates proceeds within the temperature range of 80 to 200 ° C,
preferably within the range of 90 to 180 ° C, particularly preferred within 100 to 160 ° C, at a total pressure of 0.001 to 20 bars. The process can be carried out without solvent or in an inert organic solvent, such as, for example, toluene, xylene or THF. The amount of solvent is conventionally 10 to 30 percent by weight. Preferably the reaction is carried out without solvent. The catalyst concentration is in the range from 5 to 200 ppm, preferably from 5 to 100 ppm, particularly preferably from 10 to 50 ppm, in each case in relation to the amount of the alkoxylated initiator compound, oligomeric, to be produced. The reaction times for the polyaddition are within the range from a few minutes to several days. The molecular weights of the alkoxylated, oligomeric initiator compounds produced by the metal fluoroalkyl sulfonates are within the range of 200 and 1000 g / mol,
preferably within the range of 200 and 800 g / mol. Polyaddition processes can be performed continuously, in a batch or semi-batches process. The oligomeric, alkoxylated initiator compounds produced in accordance with the present invention can be extended directly, ie, without reprocessing and catalyst removal, additionally by means of DMC type catalysts to produce long-chain, higher molecular weight polyether polyols. high. The highly volatile fractions are preferably first separated from the alkoxylated, oligomeric initiator compound, by distillation under reduced pressure (0.01-100 mbar) and at elevated temperatures (50-150 ° C). The two phases of polyaddition can be carried out separately (temporarily and / or separately, that is, in different reaction vessels) or simultaneously as a so-called
"Single reaction vessel". The highly active DMC type catalysts to be used to produce the polyether polyols
long chain, without the reprocessing of alkoxylated, oligomeric initiator compounds, are known in principle and are described comprehensively, for example, in EP 700 949, EP 761 708, WO 97/40086 and in DE- A 197 45 120, 197 57 574 and 198 102 269. Typical examples are the highly active DMC catalysts described in EP 700 949, which, apart from a double metal cyanide compound (for example, zinc hexacyanocobaltate) and an organic complex ligand (for example tert-butanol), additionally contain a polyether having an average molecular weight number greater than 500. The alkylene oxides preferably used for the polyaddition are ethylene oxide, propylene oxide, butylene oxide and mixtures thereof. The synthesis of the polyether chains by alkoxylation can, for example, be carried out with only one monomeric epoxide or alternatively also in block form or in a random manner with 2 or 3 different monomeric epoxides. Additional details can be
find in the document Ullmanns Encycl Opadi e der i ndus tri el l in Ch emi e, Edition in the English language, 1992, volume A21, pages 670-671. Propylene oxide is used particularly preferably. The initiators used according to the present invention are the alkoxylated, oligomeric initiator compounds having from 1 to 8 hydroxyl groups, which have been previously produced from the aforementioned low molecular weight initiators, by means of catalysis by the per f luoroal quilsul metal strips without the removal of the catalyst, and those having molecular weights of between 200 and 1000 g / mol, preferably between 200 and 800 g / mol. The alkoxylated, oligomeric initiator compounds can be used individually or as a mixture. The polyaddition, catalyzed by the highly active DMC catalysts, of alkylene oxides on the alkoxylated, oligomeric initiator compounds containing active hydrogen atoms, generally proceeds at temperatures of 20 to 200 ° C, preferably within
from the range of 40 to 180 ° C, particularly preferable at temperatures of 50 to 150 ° C. The reaction can be carried out at total pressures of 0.001 at 20 bars. The polyaddition can be carried out without solvent or in an inert organic solvent, such as, for example, toluene, xylene or THF. The amount of solvent is conventionally from 10 to 30 weight percent relative to the amount of the polyether polyol to be produced. The preferred reaction is carried out without solvent. The catalyst concentration is 30 ppm or less, preferably 25 ppm or less, particularly preferably 20 ppm or less, in each case in relation to the amount of polyol of long chain polyether to be produced. The lowest catalyst concentration is 0.1 ppm.
At these low catalyst concentrations, it is not necessary to make the product. To be used in polyurethane applications, it is possible to ignore or not consider the removal of the polyol catalyst, without any negative impact on the quality of the product.
The reaction times for the polyaddition are within the range of a few minutes to several days, preferably a few hours. The molecular weights of the long chain polyether polyols produced using the process according to the present invention are within the range of 1000 to 100000 g / mol, preferably in the range of 1000 to 50000 g / mol , particularly preferred within the range of 2000 to 20,000 g / mol. The polyaddition can be carried out continuously, in a batch or semi-batches process. Highly active DMC catalysts generally require an induction time of a few minutes to several hours. By using the alkoxylated, oligomeric initiator compounds according to the present invention, by catalysis with the metal per-fluoroalkyl sulphates, a clear reduction (approximately 25%) in the induction times in the DMC catalysis is originated or presented, in comparison with the use of the initiator compounds
alkoxylates, corresponding oligomers that were produced by alkaline metal catalysis and without conventional reprocessing (neutralization, filtration, dehydration). At the same time, by using the oligomeric initiator compounds produced by catalysis with the metal per-fluoroalkylsulphates, the alkoxylation times in the DMC-type catalysis are also substantially reduced (by approximately 50-60%). This results in a reduction of the complete reaction times (sum of the induction and alkoxylation times) typically by some 50%. In this way, the reduction in cyclic times in the production of polyether polyols improves the economic viability of the process.
Examples
Production of highly active DMC type catalyst (synthesis according to EP 700 949).
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To a solution of 4 g (12 mmol) of potassium hexacyanocobaltate in 70 ml of distilled water, a solution of 12.5 g (91.5 mmol) of zinc chloride in 20 ml of distilled water is added with vigorous stirring (24000 rpm). Immediately afterwards, a mixture of 50 g of tert-butanol and 50 g of distilled water are added to the resulting suspension and subsequently stirred vigorously for 10 minutes (24000 rpm). Then a mixture of 1 g of propylene glycol having an average molecular weight of 2000, 1 g of tert-butanol and 100 g of distilled water is added, and once added it is agitated for 3 minutes (1000 rpm). The solid is isolated by filtration, then stirred for 10 minutes with a mixture of 70 g of tert-butanol, 30 g of distilled water and 1 g of the above polyether (10,000 rpm) and filtered again. The mixture is finally stirred once more for 10 minutes with a mixture of 100 g of tert-butanol and 0.5 g of the above polyether (10000 rpm). After filtration, the catalyst is dried to constant weight at a temperature of 50 ° C and standard pressure.
Production of dry pulverulent catalyst: 6.23 g
The elemental analysis and the thermogravimetric analysis: Cobalt = 11.6%, zinc = 24.6%, tert-butanol = 3.0%, polyether = 25.8%.
Example 1
Phase A Production of the oligomeric propoxylated starter compound by means of yttrium triflate catalysis
1839 g of trimethylolpropane (TMP) and 0.12 g of yttrium triflate catalyst (20 ppm, relative to the amount of the propoxylated initiator compound to be produced) are introduced under protective gas (nitrogen) in a 10 liter, glass flask , under pressure, and heated to 130 ° C while stirring. Then 4161 g of oxide of
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propylene by means of a membrane pump at a temperature of 130 ° C and a total pressure of 1.5 bars. Once the propi-isine oxide has been completely distributed and after the post-reaction time of 5 hours, at a temperature of 130 ° C, the volatile fractions are removed by distillation at a temperature of 105 ° C (1 mbar) and then the temperature is reduced to ambient temperature. The resulting propoxylated initiator compound is a colorless oil having an OH value of 365 mg KOH / g.
Phase B
Production of long-chain polyether polyols, from the propoxylated, oligomeric initiator compound by DMC catalysis.
460 g of the propoxylated initiator compound from phase A, and 0.12 g of the DMC catalyst (20 ppm, relative to the amount of the long-chain polyether polyol to be produced) are introduced to protective gas (or trógeno) in a flask
of 10 liters, glass, under pressure, and heated to 105 ° C while stirring. The propylene oxide (approximately 50 g) is then distributed in a single portion until the total pressure has reached 1.5 bars. No additional propylene oxide is distributed until an accelerated pressure drop is observed. This accelerated pressure drop indicates that the catalyst is activated. The remaining propylene oxide (5490 g) is then continuously distributed at a constant total pressure of 1.5 bars. Once the propylene oxide has been completely distributed and after a post-reaction time of 5 hours at a temperature of 105 ° C, the volatile fractions are removed by distillation at a temperature of 105 ° C (1 mbar) and then the temperature is reduced to room temperature. The resulting long chain polyether polyol has an OH value of 28.5 mg KOH / g and a double bond content of 7 mmol / kg. The induction time was determined from the time / conversion curve (propylene oxide consumption [g] versus reaction time [min]) to
From the intersection of the tangent at the highest point of the time / conversion curve with the extended baseline of the curve. The propoxylation time corresponds to the period between the activation of the catalyst (end of the induction period) and the end of the propylene oxide distribution. The total time of the reaction is the sum of the induction and propoxylation times.
Induction time: 180 minutes Propoxylation time: 240 minutes Total reaction time: 420 minutes
Comparative Example 2
Production of the long-chain polyether polyol by DMC catalysis from the oligomeric propoxylated starter compound, which was obtained by means of KOH catalysis and without conventional reprocessing (removal of the catalyst by neutralization and filtration).
J
As in Example 1, phase B, but
initial introduction of 437 g of a poly (oxypropylene) triol having an OH value of 580 mg KOH / g (produced from trimethylolpropane and propylene oxide by KOH catalysis and without conventional reprocessing)
distribution of a total of 5563 g of propylene oxide.
The resulting long chain polyether polyol has an OH value of 29.3 mg KOH / g and a double bond content of 6 mmol / kg.
Induction time: 240 minutes Propoxylation time: 555 minutes Total reaction time: 795 minutes
Example 3
Phase A Production of oligomeric propoxylated starter compound by means of yttrium triflate catalysis,
2627 g of trimethylolpropane (TMP) and 0.12 g of yttrium triflate catalyst (20 ppm, relative to the amount of the propoxylated starter compound to be produced) are introduced under protective gas (nitrogen) in a 10 liter glass flask. , under pressure, and heated to 130 ° C while stirring. Then 3375 g of propylene oxide are distributed by means of a membrane pump at a temperature of 150 ° C and a total pressure of 1.5 bars. Once the propylene oxide has been completely distributed and after the post-reaction time of 5 hours at a temperature of 150 ° C, the volatile fractions are removed by distillation at a temperature of 105 ° C (1 mbar) and then the temperature is reduced to the ambient temperature.
The resulting propoxylated initiator compound is a colorless oil having an OH value of 538 mg KOH / g.
Phase B
Production of the long-chain polyether polyol from the oligomeric propoxylated starter by DMC catalysis. 324 g of the propoxylated initiator compound from phase A, and 0.18 g of the DMC catalyst (30 ppm, relative to the amount of the long chain polyether polyol to be produced), are introduced under protective gas (nitrogen) in a 10-liter flask, glass, pressurized, and heated to 105 ° C while stirring. The propylene oxide (approximately 30 g) is then distributed in a single portion until the total pressure has reached 1.5 bars. No additional propylene oxide is distributed until an accelerated pressure drop is observed. This accelerated pressure drop indicates that the catalyst is activated. This remaining propylene oxide (5646 g) is then
distributed continuously at a constant total pressure of 1.5 bars. Once the propylene oxide has been completely distributed and after a post-reaction time of 5 hours at a temperature of 105 ° C, the volatile fractions are removed by distillation at a temperature of 105 ° C (1 mbar) and then the temperature is reduced to room temperature. The resulting long chain polyether polyol has an OH value of 29.8 mg KOH / g and a double bond content of 6 mmol / kg.
Induction time: 390 minutes Propoxylation time: 405 minutes Total reaction time: 795 minutes
Comparative Example A
The production of the long-chain polyether polyol by DMC catalysis, from the oligomeric propoxylated initiator compound, which was obtained by means of KOH catalysis and without conventional reprocessing.
As in Example 3, phase but
initial introduction of 316 g of a poly (oxypropylene) triol having an OH value of 550 mg KOH / g (produced from trimethylolpropane and propylene oxide by KOH catalysis and without conventional reprocessing)
after an initial distribution of approximately 50 g of propylene oxide increases up to a total pressure of 1.5 bars, no pressure drop occurs during a period of 22 hours, i.e., the catalyst is not activated.
Examples 1 and 5 show that the propoxylated, oligomeric initiator compounds are obtained by catalysis with the metal per-fluoroalkyl sulphates described in DE-A 197 02 787 at very low proportions of catalyst (20 ppm), from initiators. below
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conventional molecular weight (for example, propylene glycol trimethylolpropane) by reaction with propylene oxide, whose propoxy, oligomeric initiator compounds can be converted directly, ie without reprocessing and catalyst removal, by means of highly active DMC-type catalysts at very low proportions of catalyst (< 50 ppm) by reaction with propylene oxide, in long chain polyether polyols. Thus, using the process according to the present invention, it is possible to produce long chain polyether polyols completely without reprocessing. A comparison of Example 1 with Comparative Example 2 shows that when using the propoxylated, oligomeric initiator compounds obtained by catalysis with metal per-fluoroalkylsulfonates, the induction and propoxylation times in DMC catalysis are clearly shortened in comparison with the use of corresponding initiator compounds, which were produced by KOH catalysis and without conventional reprocessing (neutralization, filtration,
dehydration). In the process according to the present invention, this shortens the total reaction times of the DMC catalysis by some 50%.
It is noted that in relation to this date, the best method known to the applicant, to carry out the aforementioned invention is that it is clear from the present description of the invention.
Having described the invention as an antecedent, the content of the following is claimed as property:
Claims (6)
1. A process for the production of long-chain polyether polyols without reprocessing, characterized in that the alkoxylated initiator compounds, which have molecular weights of 200 to 1000, are first obtained by catalysis with per-fluoroalkylsulphates of group III metals A of the periodic system of the elements (according to the IUPAC convention of the year 1970), from low molecular weight initiators by reaction with alkylene oxides at reaction temperatures of 80 to 200 ° C and catalyst concentrations of 5%. at 200 ppm, whose alkoxylated, oligomeric initiator compounds are then converted without reprocessing and removal, by means of highly active DMC type catalysts at a catalyst concentration of 30 ppm or less, relative to the amount of polyether polyol to be produced, by the reaction of alkylene oxides, in long-chain polyether polyols of molecular weight m Higher
2. A process for producing polyether polyols of long chain without reprocessing, according to claim 1, characterized in that of the per fluoroalkyl sulfonates of the metals of group III A of the periodic system of the elements (in accordance with the IUPAC convention of the year 1970 ), which are used are the corresponding trifluoromethanesulfonates (triflates).
3. A process for the production of polyether polyols of long chain without reprocessing, according to claim 1, characterized in that the per fluoroalkyl sulphonate of the metals of group III A of the periodic system of the elements (according to the IUPAC convention of the year 1970), is selected from the compounds triflate of scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium or mixtures thereof.
4. A process for producing long-chain polyether polyols without reprocessing, according to claim 1, characterized in that the low molecular weight initiators that are used are ethylene glycol, diethylene glycol, ethylene glycol, 1,2-propylene glycol, dipropylene glycol, 1,4-butane diol, hexamethylene glycol, bisphenol A, trimethylolpropane, glycerol, pentaerythritol. , sorbitol, sugar cane, degraded starch, water and mixtures thereof.
5. A process for producing long-chain polyether polyols without reprocessing, according to the rei indication 1, characterized in that the production of alkoxylated, oligomeric initiator compounds, by the reaction of low molecular weight initiators with alkylene oxides, by means of the catalysis with the per fluoroalkyl sulphonates of group III A metals from the periodic system of the elements (according to the IUPAC convention of 1970), is carried out at reaction temperatures of 90 to 180 ° C and catalyst concentrations of 5%. at 100 ppm, relative to the amount of the alkoxylated, oligomeric starter compound to be produced.
6. A process for producing long-chain polyether polyols without reprocessing, according to claim 1, characterized in that the production of alkoxylated initiator compounds, oligomeric, by the reaction of low molecular weight initiators with alkylene oxides by means of catalysis with the per fluoroalkylsulphates of the metals of group III A of the periodic system of the elements (according to the IUPAC convention of the year 1970), it is carried out at reaction temperatures of 100 to 160 ° C and in catalyst concentrations of 10 to 50 ppm, relative to the amount of the alkoxylated, oligomeric initiator compound to be produced.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE19817676.7 | 1998-04-21 |
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MXPA00009957A true MXPA00009957A (en) | 2001-07-31 |
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