T type guide rail linear laser detecting instrument
Technical field:
The present invention relates to a kind of T type guide rail rectilinearity and torsion resistance pick-up unit.
Background technology:
T type guide rail uses extensively at present, as generally use the guide rail of track, railway magnetic levitation and main equipment as its operation in elevator.Measure the rectilinearity and the torsion resistance of guide rail for a long time with platform clearance gauge and bevel protractor always, be that guide rail is placed on the detection platform, make one of them spigot surface free state abut on the detection platform on the F of plane the gap of Direct observation guide rail spigot surface and detection platform.With the distance A value than minor face of clearance gauge detection maximal clearance B, get maximum (B/A) value and both be linearity with its corresponding its interstice coverage.Detect the gap relative difference between spigot surface top and bottom limit and detection platform simultaneously at the guide rail two ends respectively, calculate the torsion resistance of guide rail total length spigot surface.Be the straight chi of the long 1m of 0.01mm again with precision, the vertical or diagonal measurement guide rail interlude torsion resistance value along spigot surface.The detection of end face linearity is then measured by verifying bench with end face is upright.Method is original, and low precision, efficient are low, and this method can't realize the mechanization and the robotization of extensive high-precision linear alignment; And be at the linear quantitative examination detection of guide rail before installing, then can't detect after the installation.
Summary of the invention:
The objective of the invention is to overcome above-mentioned not enough problem, a kind of T type guide rail linear laser detecting instrument is provided, simple in structure, the resolving accuracy height is detected automatically by computing machine, the time saving and energy saving precision that detects that improved again.
The technical scheme that the present invention is adopted for achieving the above object is: T type guide rail linear laser detecting instrument, it is made of main frame and automatic receiving device, main frame is a cross line laser, automatic receiving device is made of light target and microprocessor system, on the light target housing base is arranged, optical filter is equipped with in the light target termination, and camera head and distance measuring equipment are housed in the housing, and camera head links to each other with microcomputer by the connecting line in the housing Back end data interface with distance measuring equipment.
Described main frame is fixed in the housing for the cross curve semiconductor laser, and base is arranged on the housing, and base is equipped with magnet.
Described optical filter is that bias light can not penetrate optical filter and can absorb the optical filter of laser beam.Camera head is COMS camera or CCD camera.Optical filter and camera head distance are in the 100mm, are preferably in the 50mm.Distance measuring equipment is mechanical distance measuring equipment or scrambler, is preferably scrambler.
Described microprocessor system is that microcomputer receives image and range information from light target, image is carried out pre-service, find image center, calculate the center of hot spot in the image and the slope of two laser rays, according to standard the rectilinearity and the torsion resistance of guide rail are analyzed, generated examining report.
The present invention adopts the laser detection guide rail, significantly reduced testing staff's working strength, main frame emission cross line style laser beam, and the automatic receiving device light target directly exports numerical information, got rid of the personal error that artificial interpretation data causes, and directly draws testing result according to detecting data, save detection time and improved the precision that detects again, and package unit is small and exquisite, portably use conveniently, and no matter be before installing or the T type guide rail after installing all can detect.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a microcomputer Processing Program block diagram of the present invention.
Fig. 3 is for detecting the light beam synoptic diagram.
Embodiment:
T type guide rail linear laser detecting instrument as shown in Figure 1, it is made of main frame 1 and automatic receiving device, and main frame is fixed in the housing for the cross curve semiconductor laser, and base 2 is arranged on the housing, and base is equipped with magnet.Automatic receiving device is made of light target 5 and microprocessor system, base 9 is arranged on the light target housing, the optical filter 6 that bias light can not penetrate optical filter and can absorb laser beam is equipped with in the light target termination, camera head 7 is housed in the housing, camera head is COMS camera or CCD camera, optical filter and camera distance are in the 100mm, be preferably in the 50mm, distance measuring equipment 8 is mechanical distance measuring equipment or scrambler, be preferably scrambler and can directly obtain numerical information, camera head links to each other with microcomputer 4 by the connecting line 3 in the housing Back end data interface 10 with distance measuring equipment, and light target image and range information are transferred to microcomputer, and microprocessor system carries out pre-service to image, find image center, calculate the center of hot spot in the image and the slope of two laser rays, the rectilinearity and the torsion resistance of guide rail are analyzed, draw guide rail rectilinearity and torsion resistance according to standard, generate examining report, preserve and printed report, microcomputer Processing Program as shown in Figure 2, program is as follows:
…… function getmindotnumlightline(ht:integer;lightarray:Tlightarray):Tlightline; var tmp,min,num:integer;
i,j: integer; flag: boolean;begin if ht=1 then tmp:=PICW div STEP else tmp:=PICH div STEP; for i:=1 to tmp do if(lightarray[i].num=0)then lightarray[i].num:=255; min:=lightarray[1].num; num:=1; for i:=2 to tmp do begin if(lightarray[i].num<=min)then begin flag:=false; for j:=1 to lightarray[i].num do flag:=flag or boundjudge(lightarray[i].val[j].X,lightarray[i].val[j].y); if flag=false then begin num:=i; min:=lighrarray[i].num; end; end; end; result:=lightarray[num];end;……
T type guide rail linear laser detecting instrument as shown in Figure 1, to detect 5 meters long T type guide rails is example, main frame is fixed on the reference surface of detected guide rail 11 1 ends by high strong magnet on the base, laser beam is adjusted to 5 meters long, be placed into the automatic receiving device light target on the guide rail and as far as possible close main frame, the other end to guide rail moves light target, and general 100mm gathers a secondary data, and light target will pass in the computer in the range data of image of the hot spot on the light target imaging surface and light target detection simultaneously.Calculate the relative displacement of cross curve spot center on the light target imaging surface and the variable quantity at two laser rays angle of deflection angles by computer software, just can calculate whole guide rail line sexual deviation and torsion resistance in conjunction with the range data of 50 measuring points.