CH716516A1 - Method for preparing at least one solution for injection in a pocket, unit for preparing said solution for injection and pocket containing said solution for injection. - Google Patents
Method for preparing at least one solution for injection in a pocket, unit for preparing said solution for injection and pocket containing said solution for injection. Download PDFInfo
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- CH716516A1 CH716516A1 CH01047/19A CH10472019A CH716516A1 CH 716516 A1 CH716516 A1 CH 716516A1 CH 01047/19 A CH01047/19 A CH 01047/19A CH 10472019 A CH10472019 A CH 10472019A CH 716516 A1 CH716516 A1 CH 716516A1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
- E04H1/1277—Shelters for decontamination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
- A61J1/05—Containers specially adapted for medical or pharmaceutical purposes for collecting, storing or administering blood, plasma or medical fluids ; Infusion or perfusion containers
- A61J1/10—Bag-type containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
- B65B55/12—Sterilising contents prior to, or during, packaging
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H3/00—Buildings or groups of buildings for public or similar purposes; Institutions, e.g. infirmaries or prisons
- E04H3/08—Hospitals, infirmaries, or the like; Schools; Prisons
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06316—Sequencing of tasks or work
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- Life Sciences & Earth Sciences (AREA)
- Pharmacology & Pharmacy (AREA)
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- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
La présente invention concerne un procédé et un dispositif (10) de fabrication d'au moins une solution injectable conditionnée en poches, ladite solution injectable étant composée d'au moins une quantité prédéterminée d'au moins un échantillon d'au moins une matière solide soluble dans de l'eau et un volume prédéterminé d'eau pour préparations injectables, ledit dispositif (10) comportant au moins une cuve de mélange, pour effectuer individuellement un mélange par dissolution dudit au moins un échantillon de matière solide soluble dans de l'eau, et individuellement un contrôle de conformité de ladite solution injectable obtenue. L'invention concerne également une poche pour la solution injectable.The present invention relates to a method and a device (10) for manufacturing at least one injectable solution packaged in pouches, said injectable solution being composed of at least a predetermined quantity of at least one sample of at least one solid material soluble in water and a predetermined volume of water for injections, said device (10) comprising at least one mixing vessel, for individually mixing by dissolving said at least one sample of solid matter soluble in water, and individually a conformity check of the said injectable solution obtained. The invention also relates to a pocket for the solution for injection.
Description
Description Description
Domaine technique Technical area
[0001] La presente invention concerne un procede de preparation d'au meins une solution injectable contenue en poche, ladite solution etant composee d'au moins un echantillon d'au moins une matiere solide soluble dans de l'eau, procede dans lequel on prepare ladite solution en introduisant successivement dans une cuve de melange, au moins une quantite predeterminee dudit echantillon de ladite au moins une matiere solide soluble dans de l'eau et un volume predetermine d'eau pour preparations injectables, procede dans lequel on effectue individuellement un contröle de dosage dudit au moins un echantillon de matiere solide soluble dans de l'eau, et procede dans lequel on effectue individuellement un contröle de conformite de ladite solution injectable obtenue. The present invention relates to a process for the preparation of at least an injectable solution contained in a pocket, said solution being composed of at least one sample of at least one solid material soluble in water, process in which one prepares said solution by successively introducing into a mixing tank at least a predetermined quantity of said sample of said at least one water-soluble solid material and a predetermined volume of water for injections, process in which a dosage control of said at least one sample of solid matter soluble in water, and process in which a conformity control of the said injectable solution obtained is carried out individually.
[0002] Elle concerne egalement un dispositif de preparation d'au moins une solution injectable contenue en poches, ladite solution injectable etant composee d'au moins une quantite predeterminee d'au moins un echantillon d'au moins une matiere solide soluble dans de l'eau et d'un volume predetermine d'eau pour preparations injectables, ledit dispositif comportant au moins une cuve de melange, pour effectuer individuellement un melange par dissolution dudit au moins un echantillon de matiere solide soluble dans de l'eau pour preparations injectables, et individuellement un contröle de conformite de ladite solution injectable obtenue. [0002] It also relates to a device for preparing at least one injectable solution contained in bags, said injectable solution being composed of at least a predetermined quantity of at least one sample of at least one solid material soluble in water. water and a predetermined volume of water for injections, said device comprising at least one mixing tank, for individually mixing by dissolving said at least one sample of water-soluble solid material for injections, and individually a compliance check of said injectable solution obtained.
[0003] Elle concerne enfin une poche conditionnant une solution injectable fabriquee selon le procede et avec le dispositif definis ci-dessus. [0003] Finally, it relates to a bag conditioning an injectable solution manufactured according to the method and with the device defined above.
[0004] A titre d'exemples de Solutions injectables en poches qui peuvent etre fabriquees par l'unite susmentionnee sont notamment du glucose pour la rehydratation et l'apport en calories; du glycocolle, une solution pour irrigation; du mannitol, une solution pour irrigation; un melange glucose/chlorure de sodium pour rehydratation; un ringer lactate pour reequilibre hydroelectrique de l'hypovolemie ou du maintien de l'equilibre acido-basique; du chlorure de sodium pour rehydratationou reequilibre hydroelectrique, de l'eau pour preparations injectables, notamment sous forme de solution pour irrigation ; de la Ciprofloxacine comme antibiotique; de la fluxonazole comme antifongique, du ketoprofene comme antalgique ou anti-inflammatoire; de la levobupivacaTne comme anesthesique; de la levofloxacine comme antibiotique; du metronidazole comme antibiotique ou antiparasitaire; du chlorhydrate de morphine comme antalgique; de la moxifloxacine comme antibiotique; de l'ofloxacine comme antibiotique; du paracetamol comme antalgique ou antipyretique, de la ropivacaine chlorhydrate comme anesthesique; du tirofiban comme anticoagulant; de l'acide zoletronique pour les malades souffrant d'osteoporose. [0004] As examples of solutions for injection in bags which can be manufactured by the aforementioned unit, they include glucose for rehydration and calorie intake; glycocoll, a solution for irrigation; mannitol, a solution for irrigation; a glucose/sodium chloride mixture for rehydration; a lactate ringer for hydroelectric rebalance of hypovolemia or maintenance of acid-base balance; sodium chloride for rehydration or hydroelectric balance, water for injections, in particular in the form of a solution for irrigation; Ciprofloxacin as an antibiotic; fluxonazole as an antifungal, ketoprofen as an analgesic or anti-inflammatory; levobupivacane as an anesthetic; levofloxacin as an antibiotic; metronidazole as an antibiotic or antiparasitic; morphine hydrochloride as an analgesic; moxifloxacin as an antibiotic; ofloxacin as an antibiotic; paracetamol as an analgesic or antipyretic, ropivacaine hydrochloride as an anesthetic; tirofiban as a blood thinner; zoletronic acid for patients with osteoporosis.
[0005] Cette liste de substances est donnee ä titre indicatif et n'est pas exhaustive, car d'autres Solutions injectables, contenues dans des poches, peuvent etre fabriquees par l'unite selon l'invention, en fonction des besoins du marche ou de l'evolution de la technologie et car chacun des produits qui peut etre fabrique par l'unite peut etre presente sous differents dosages et sous differentes tailles de conditionnement. [0005] This list of substances is given as an indication and is not exhaustive, since other injectable solutions, contained in bags, can be manufactured by the unit according to the invention, according to the needs of the market or of the evolution of technology and because each of the products that can be manufactured by the unit can be presented in different dosages and in different packaging sizes.
Technique anterieure Prior technique
[0006] Les installations de fabrication de Solutions injectables en poches sont generalement assemblees dans des usines de production industrielle agencees pour fabriquer des volumes importants de produits qui devront ensuite etre Stockes, conditionnes et distribues ä des centres medicaux distribues en divers endroits. Ces demarches sont compliquees et coüteuses et impliquent des manipulations ä risques sanitaires et/ou medicaux, notamment en raison du transport des produits, et de l'approvisionnement en temps reel des centres medicaux qui sont destines ä utiliser ces produits en fonction de leurs patients et en fonction des traitements qu'ils sont destines ä effectuer. [0006] Installations for the manufacture of injectable solutions in pouches are generally assembled in industrial production plants arranged to manufacture large volumes of products which must then be stored, packaged and distributed to medical centers distributed in various places. These procedures are complicated and costly and involve manipulations with health and/or medical risks, in particular because of the transport of the products, and the real-time supply of the medical centers which are intended to use these products according to their patients and depending on the processing they are intended to perform.
[0007] On a constate que l'approvisionnement des centres medicaux est complique, coüteux et risque et aboutit souvent ä des defauts de fournitures de medicaments qui handicapent le fonctionnement optimal des centres de soins, en perturbant les soins precis et complets des patients qui sont soumis ä des contraintes que les producteurs sont souvent incapables de respecter, surtout dans des zones oü les centres de traitement sont tres eloignes des centres de production. Or l'approvisionnement des centres medicaux serait considerablement simplifie, et ä la fois moins coüteux et moins risque, si la production de Solutions injectables conditionnees dans des poches, etait delocalisee par rapport ä des productions massives dans des sites de productions eloignes et si la fabrication de ces produits etait faite, d'une part dans une zone proche d'au moins un centre medical et de preference dans un rayon suffisamment petit par rapport ä un groupe de centres medicaux, de maniere ä pouvoir garantir un approvisionnement regulier correspondant ä la demande des utilisateurs, une distribution gräce ä laquelle les risques lies au transport seraient reduits, et des frais limites pour assurer l'approvisionnement regulier garanti des centres de traitement. [0007] It has been observed that the supply of medical centers is complicated, costly and risky and often results in shortages of drug supplies which handicap the optimal functioning of the care centers, by disrupting the precise and complete care of the patients who are subject to constraints that producers are often unable to respect, especially in areas where processing centers are very far from production centres. However, the supply of medical centers would be considerably simplified, and at the same time less costly and less risky, if the production of injectable solutions packaged in bags were relocated compared to massive production in distant production sites and if the manufacturing of these products was made, on the one hand, in an area close to at least one medical center and preferably within a sufficiently small radius in relation to a group of medical centers, so as to be able to guarantee a regular supply corresponding to demand of users, a distribution thanks to which the risks associated with transport would be reduced, and limited costs to ensure the guaranteed regular supply of treatment centres.
[0008] Or actuellement, les Solutions injectables conditionnees en poches existantes, sont fabriquees dans de grosses unites classiques qui sont de tres importantes usines de production fabriquant des Solutions injectables normalisees et qui fournissent ensuite les grands centres medicaux en vue de l'utilisation des Solutions. Pour ces centres medicaux, la regle de fonctionnement est souvent plus economique que medicale et les produits les plus regulierement fournis dependent davantage des marches que des besoins des patients. II en resulte que la disponibilite de certains medicaments n'est pas toujours assuree ou du moins pas toujours regulierement assuree, car leur production de mässe impose des conditions de commandes que les petits centres de soins ne sont pas en mesure d'assurer regulierement. [0008] Currently, the injectable solutions packaged in existing bags are manufactured in large conventional units which are very large production plants manufacturing standardized injectable solutions and which then supply the major medical centers for the use of the solutions. . For these medical centers, the rule of operation is often more economic than medical and the most regularly supplied products depend more on markets than on patient needs. As a result, the availability of certain drugs is not always guaranteed or at least not always regularly guaranteed, because their mass production imposes ordering conditions that small health centers are not able to ensure regularly.
[0009] Cette invention est particulierement interessante dans des zones difficiles d'acces et de contröles et compliquees ä approvisionner par des systemes de livraison facilement contrölables. Elle permet de realiser des centres d'approvisionnement dans des zones difficiles d'acces et surtout de contröler et de surveiller les produits necessaires en grande quantite dans des sites d'acces difficile. [0009] This invention is particularly advantageous in areas which are difficult to access and control and which are complicated to supply by easily controllable delivery systems. It makes it possible to create supply centers in areas that are difficult to access and above all to control and monitor the products needed in large quantities in sites with difficult access.
Expose de l'invention Disclosure of invention
[0010] La delocalisation de la production de Solutions injectables conditionnees dans des poches evoquee ci-dessus, implique la multiplication d'unites de production, ces unites presentant des dimensions relativement reduites et etant localisees de faqon relativement proche des centres medicaux. C'est pourquoi la presente invention, qui propose de realiser une unite de production de Solutions injectables conditionnees dans des poches, est particulierement adaptee aux besoins de relativement petits centres medicaux. En effet, ces unites de production ont toutes une structure modulaire. Leur mode de fonctionnement, ä savoir le procede de fabrication est identique quelle que soit l'unite, de teile maniere que la construction des unites est la meme. Le procede de fabrication des produits, ainsi que toutes les demarches de preparation, de gestion des composants, ainsi que toutes les operations de maintenance et toutes les demarches securitaires sont identiques, en vue de garantir la qualite des produits fabriques, un coüt de production optimise et une securite assuree de l'approvisionnement des centres medicaux. [0010] The relocation of the production of injectable solutions packaged in pockets mentioned above involves the multiplication of production units, these units having relatively small dimensions and being located relatively close to medical centers. This is why the present invention, which proposes to make a production unit for injectable solutions packaged in pouches, is particularly suited to the needs of relatively small medical centers. Indeed, these production units all have a modular structure. Their mode of operation, ie the manufacturing process, is identical whatever the unit, so that the construction of the units is the same. The product manufacturing process, as well as all the preparation and component management procedures, as well as all the maintenance operations and all the safety procedures are identical, in order to guarantee the quality of the products manufactured, an optimized production cost. and assured security of supply to medical centres.
[0011] Ce but est atteint par ledit procede selon l'invention, caracterise en ce qu'il comporte les phases operatoires suivantes : This object is achieved by said process according to the invention, characterized in that it comprises the following operating phases:
- une phase de prelevement d'un echantillon de chacune desdites matieres solides ä dissoudre dans ledit volume d'eaupour preparations injectables, - a phase of taking a sample of each of said solid materials to be dissolved in said volume of water for injectable preparations,
- une phase d'analyse de chacun desdits echantillons de matieres solides ä dissoudre dans ledit volume d'eau pourpreparations injectables, pour contröler leur qualite, - a phase of analysis of each of said samples of solid materials to be dissolved in said volume of water for injectable preparations, to control their quality,
- une phase de pesee de chacun desdits echantillons de matieres solides ä dissoudre dans ledit volume d'eau pourpreparations injectables, pour determiner la quantite en poids desdites matieres solides ä introduire dans ledit volume predetermine d'eau pour preparations injectables, - a phase of weighing each of said samples of solid materials to be dissolved in said volume of water for injectable preparations, to determine the quantity by weight of said solid materials to be introduced into said predetermined volume of water for injectable preparations,
- une phase de preparation de la solution consistant ä introduire et ä dissoudre ladite quantite en poids desdits echantillons de matieres solides solubles dans ledit volume predetermine d'eau pour preparations injectables, - a solution preparation phase consisting in introducing and dissolving said quantity by weight of said samples of soluble solids in said predetermined volume of water for injections,
- une phase de remplissage d'une poche vide avec la solution preparee par dissolution de ladite quantite en poidsdesdits echantillons de matieres solides solubles dans ledit volume predetermine d'eau pour preparations injectables, - a phase of filling an empty bag with the solution prepared by dissolving said quantity by weight of said samples of soluble solids in said predetermined volume of water for injections,
- une phase de suremballage de ladite poche remplie de ladite solution, injectable - a phase of overwrapping said pouch filled with said solution, injectable
- une phase de Sterilisation de ladite poche suremballee, remplie de ladite solution injectable, - a sterilization phase of said overwrapped bag, filled with said injectable solution,
- une phase de mirage de ladite solution injectable en poche obtenue, - a candling phase of said solution for injection in a pocket obtained,
- une phase de conditionnement de ladite poche remplie de ladite solution, injectable. - a packaging phase of said bag filled with said solution, injectable.
[0012] De maniere particuliere, la phase d'analyse de chacun desdits echantillons desdites matieres solides pour contröler leur qualite, comprend une premiere etape intermediaire qui consiste ä verifier la conformite desdits echantillons avec la qualite theorique definie par au moins un certificat attestant la nature et la composition des matieres concernees. [0012] In particular, the analysis phase of each of said samples of said solid materials to control their quality, comprises a first intermediate step which consists in verifying the conformity of said samples with the theoretical quality defined by at least one certificate attesting to the nature and the composition of the materials concerned.
[0013] Selon un mode de realisation avantageux, la phase d'analyse de chacun desdits echantillons de matieres solides pour contröler leur qualite, comprend une seconde etape intermediaire, correspondant ä la mesure de la purete des matieres solides, qui consiste ä determiner la mässe reelle de chacun desdits echantillons desdites matieres solides qui correspond ä la mässe du principe actif correspondant pur contenu dans ces matieres solides en fonction de leur purete respective. [0013] According to an advantageous embodiment, the analysis phase of each of said samples of solid materials to control their quality, comprises a second intermediate step, corresponding to the measurement of the purity of the solid materials, which consists in determining the mass of each of said samples of said solid materials which corresponds to the mass of the pure corresponding active principle contained in these solid materials according to their respective purity.
[0014] Ladite phase de preparation de ladite solution pour introduire et dissoudre ladite quantite en poids desdites matieres solides dans ledit volume predetermine d'eau pour preparations injectables, comporte avantageusement une etape intermediaire au cours de laquelle on introduit dans ladite cuve de melange, la quantite en poids desdites matieres solides necessaires pour realiser ladite solution injectable, ladite cuve de melange contenant initialement une fraction dudit volume predetermine d'eau pour preparations injectables. Said phase of preparing said solution for introducing and dissolving said quantity by weight of said solid materials in said predetermined volume of water for injectable preparations advantageously comprises an intermediate step during which is introduced into said mixing tank, the quantity by weight of said solid materials necessary to produce said solution for injection, said mixing tank initially containing a fraction of said predetermined volume of water for injections.
[0015] Selon un mode de realisation particulierement avantageux, ladite fraction dudit volume predetermine d'eau pour preparations injectables est au moins approximativement comprise entre 20 et 90 %, avantageusement entre 50 et 80% dudit volume predetermine, et de preference voisin des deux tiers dudit volume predetermine. According to a particularly advantageous embodiment, said fraction of said predetermined volume of water for injectable preparations is at least approximately between 20 and 90%, advantageously between 50 and 80% of said predetermined volume, and preferably close to two thirds said predetermined volume.
[0016] Selon une solution preferee, ladite phase de preparation de la solution pour introduire et dissoudre ladite quantite en poids desdites matieres solides dans ledit volume predetermine d'eau pour preparations injectables, comporte une autre etape intermediaire au cours de laquelle on ajoute dans la cuve de melange, ä la solution obtenue suite ä une autre etape intermediaire, le solde dudit volume predetermine d'eau pour preparations injectables. According to a preferred solution, said solution preparation phase for introducing and dissolving said quantity by weight of said solid materials in said predetermined volume of water for injections, comprises another intermediate step during which is added in the mixing tank, to the solution obtained following another intermediate step, the balance of said predetermined volume of water for injections.
[0017] D'une maniere preferentielle, on effectue les phases du procede et des etapes intermediaires dans des modules dedies qui sont interconnectes pour effectuer une gestion centrale des flux d'air ambiant circulant ä travers lesdits modules, des flux des liquides entrant et sortant des differents modules, des flux de gaz sous pression, des flux d'energie electrique utilises par les equipements desdits modules et des flux circulatoires des intervenants et des composants utilises au cours du procede. [0017] In a preferential way, the phases of the process and the intermediate steps are carried out in dedicated modules which are interconnected to carry out a central management of the flows of ambient air circulating through said modules, of the flows of liquids entering and leaving of the various modules, pressurized gas flows, electrical energy flows used by the equipment of said modules and the circulatory flows of the participants and components used during the process.
[0018] Selon une forme avantageuse, pour effectuer une gestion centrale des flux d'air ambiant circulant ä travers lesdits modules, on menage une zone superieure de chacun desdits modules concernes, dans un espace isole contenant des chemins de circulation d'une atmosphere entrante et d'une atmosphere sortante communiquant respectivement avec un module central de traitement de l'air. [0018] According to an advantageous form, in order to carry out central management of the ambient air flows circulating through said modules, an upper zone of each of said modules concerned is provided, in an isolated space containing circulation paths of an incoming atmosphere. and an outgoing atmosphere communicating respectively with a central air treatment module.
[0019] Selon une forme de realisation preferee, pour effectuer une gestion centrale des flux des liquides, on raccorde les arrivees et les departs d'eau pour preparations injectables de l'ensemble desdits modules concernes entre eux et/ou respectivement ä une entree et ä une sortie d'une unite centrale de traitement de l'eau. [0019] According to a preferred embodiment, in order to carry out central management of the flow of liquids, the water inlets and outlets for injectable preparations of all of the said modules concerned are connected to one another and/or respectively to an inlet and at an outlet of a central water treatment unit.
[0020] Le dispositif selon l'invention est avantageusement caracterise en ce qu'il comporte une combinaison de modules suivants : The device according to the invention is advantageously characterized in that it comprises a combination of the following modules:
- un module de prelevement (PREL) pour prelever au moins un echantillon d'au moins une matiere solide predetermineeet soluble dans de l'eau, ledit echantillon etant agence pour etre dissout dans ledit volume predetermine d'eau pour preparations injectables, - a sampling module (PREL) for taking at least one sample of at least one predetermined solid material soluble in water, said sample being arranged to be dissolved in said predetermined volume of water for injections,
- un module de laboratoire (LABO) agence pour analyser ledit au moins un echantillon de matiere solide determineeet soluble dans de l'eau, ledit module de laboratoire (LABO) etant agence pour contröler la conformite et la qualite dudit echantillon de matiere solide determinee, - a laboratory module (LABO) arranged to analyze said at least one sample of determined solid matter soluble in water, said laboratory module (LABO) being arranged to control the conformity and the quality of said determined solid matter sample,
- un module de pesee (PESE) agence pour determiner la quantite dudit au moins un echantillon de matiere solidedeterminee et soluble dans de l'eau, - a weighing module (PESE) arranged to determine the quantity of said at least one sample of solid matter determined and soluble in water,
- un module de preparation (P.R.E.P) pour melanger dans ladite cuve de melange ladite quantite dudit echantillon dematiere solide determinee, soluble dans de l'eau avec ledit volume predetermine d'eau pour preparations injectables, - a preparation module (P.R.E.P) for mixing in said mixing tank said quantity of said determined solid matter sample, soluble in water with said predetermined volume of water for injections,
- un module de remplissage (R.E.M.P) pour remplir des poches vides avec ladite solution injectable preparee dansladite cuve de melange, - a filling module (R.E.M.P) for filling empty pockets with said injectable solution prepared in said mixing tank,
- un module de suremballage (S.U.R.E) pour suremballer lesdites poches remplies de ladite solution injectable, - an overpacking module (S.U.R.E) for overpacking said bags filled with said injectable solution,
- un module de Sterilisation (S.T.E.R) pour steriliser lesdites poches remplies de ladite solution injectable et suremballees, et - a Sterilization module (S.T.E.R) to sterilize said bags filled with said injectable solution and overwrapped, and
- un module de mirage et de conditionnement (M.I.C.D) de ladite solution injectable contenue dans les poches et sterilisees. - a candling and conditioning module (M.I.C.D) of said injectable solution contained in the pockets and sterilized.
[0021] D'une maniere particulierement avantageuse, ledit module de laboratoire (L.A.B.O) comporte des Premiers moyens d'analyse agences pour effectuer au cours d'une premiere etape intermediaire d'analyse de chacun desdits echantillons de matieres solides predeterminees et solubles dans de l'eau, un contröle de qualite qui consiste ä verifier la conformite des echantillons avec une qualite theorique definie par au moins un certificat attestant la nature et la composition des matieres concernees, ainsi que la conformite ä des textes reglementaires en vigueur. [0021] In a particularly advantageous manner, said laboratory module (L.A.B.O) comprises First analysis means arranged to carry out during a first intermediate step of analysis of each of said samples of predetermined solid matter soluble in water, a quality control which consists in verifying the compliance of the samples with a theoretical quality defined by at least one certificate attesting to the nature and composition of the materials concerned, as well as compliance with the regulatory texts in force.
[0022] Selon un mode de realisation particulierement favorable, ledit module de laboratoire (L.A.B.O) comporte des seconds moyens d'analyse agences pour effectuer, au cours d'une seconde etape intermediaire d'analyse de chacun desdits echantillons de matieres solides predetermines et solubles dans de l'eau, un contröle de purete qui consiste ä determiner la mässe reelle de chacun desdits echantillons de matieres solides predetermines, qui correspond ä la mässe d'au moins un principe actif pur, contenu dans chacune de ces matieres solides predetermines, en fonction de leur purete respective. According to a particularly favorable embodiment, said laboratory module (L.A.B.O) comprises second analysis means arranged to carry out, during a second intermediate step of analysis of each of said samples of predetermined and soluble solid matter in water, a purity check which consists in determining the actual mass of each of said samples of predetermined solid materials, which corresponds to the mass of at least one pure active principle, contained in each of these predetermined solid materials, by according to their respective purity.
[0023] Selon une forme de realisation preferee, ladite unite de production comporte des moyens de couplage pour interconnecter l'ensemble des modules dedies pour effectuer respectivement une gestion centrale des flux d'air purifie circulant ä travers lesdits modules, des flux des liquides entrant et sortant des differents modules, des flux de gaz sous pression, des flux d'energie electrique utilisee par les equipements desdits modules et des flux circulatoires des intervenants et des composants utilises au cours du procede, lors du deroulement desdites phases du procede et des etapes intermediaires. [0023] According to a preferred embodiment, said production unit comprises coupling means for interconnecting all of the dedicated modules to respectively perform central management of the flows of purified air circulating through said modules, of the flows of liquids entering and leaving the various modules, flows of pressurized gas, flows of electrical energy used by the equipment of said modules and circulatory flows of the participants and the components used during the process, during the course of said phases of the process and of the steps intermediaries.
[0024] Avantageusement, le dispositif comporte un equipement central de purification de l'atmosphere circulant ä travers lesdits modules et des moyens de regulation specifique de la pression de l'air contenu dans chacun desdits modules respectifs, des moyens de connexion des modules avec ledit equipement central de purification et des moyens d'interconnexion des modules entre eux et/ou avec ledit equipement central de purification. [0024] Advantageously, the device comprises central equipment for purifying the atmosphere circulating through said modules and means for specific regulation of the pressure of the air contained in each of said respective modules, means for connecting the modules with said central purification equipment and means for interconnecting the modules with each other and/or with said central purification equipment.
[0025] Selon une forme de realisation avantageuse, lesdits moyens de connexion des modules avec ledit equipement central de purification, comporte un reseau de conduits d'air menage dans un espace etanche dispose au-dessus d'un„faux-plafond" reserve dans la partie superieure de chacun desdits modules, ledit reseau de conduits comportant, pourchacun desdits modules au moins un orifice d'entree et au moins un orifice de sortie, chacun desdits orifices d'entree et de sortie etant equipe d'une valve de couplage pour assurer une interconnexion d'au moins un desdits conduits dudit reseau de conduits. [0025] According to an advantageous embodiment, said means for connecting the modules with said central purification equipment comprises a network of air ducts arranged in a sealed space arranged above a "false ceiling" reserved in the upper part of each of said modules, said network of ducts comprising, for each of said modules, at least one inlet orifice and at least one outlet orifice, each of said inlet and outlet orifices being equipped with a coupling valve for ensuring an interconnection of at least one of said ducts of said network of ducts.
[0026] De maniere preferentielle, le dispositif comporte avantageusement un equipement central de traitement de l'eau qui alimente au moins une partie desdits modules, des moyens pour distribuer l'eau traitee dans chacun desdits modules respectifs, des moyens pour collecter les eaux usees dans chacun desdits modules respectifs, des moyens de connexion des modules avec ledit equipement central de traitement d'eau et des moyens d'interconnexion des modules entre eux et/ou avec ledit equipement central de traitement d'eau. [0026]Preferentially, the device advantageously comprises central water treatment equipment which supplies at least part of said modules, means for distributing the treated water in each of said respective modules, means for collecting waste water in each of said respective modules, means for connecting the modules with said central water treatment equipment and means for interconnecting the modules with each other and/or with said central water treatment equipment.
[0027] L'invention concerne en outre une poche caracterisee en ce qu'elle contient une solution injectable individuelle, adaptee ä un traitement medical specifique avec une composition appropriee et une concentration predeterminee en vue [0027] The invention further relates to a bag characterized in that it contains an individual injectable solution, suitable for a specific medical treatment with an appropriate composition and a predetermined concentration with a view to
d'un traitement adapte ä un patient identifie, ladite solution injectable conditionnee dans ladite poche etant fabriquee par la dissolution d'au moins une matiere solide soluble dans de l'eau et un volume predetermine d'eau pour preparations injectables. of a treatment adapted to an identified patient, said injectable solution packaged in said pocket being produced by dissolving at least one solid material soluble in water and a predetermined volume of water for injectable preparations.
Description sommaire des dessins Brief description of the drawings
[0028] La presente Invention et ses avantages apparaitront mieux dans la description ci-dessous d'un mode de realisationdonne ä titre d'exemple non limitatif, en reference aux dessins annexes dans lesquels : The present invention and its advantages will appear better in the description below of an embodiment given by way of non-limiting example, with reference to the appended drawings in which:
- la figure 1 est une vue d'ensemble schematique representant l'unite de production 10 des Solutions injectables enpoches fabriquees selon le procede de l'invention. Ladite au moins une matiere solide utilisee pour la fabrication des Solutions injectables en poches et le volume predetermine d'eau pour preparations injectables dans laquelle ladite au moins une matiere solide est dissoute, sont appelees matieres premieres MP. Ladite au moins une solution injectable en poche fabriquee ä partir desdites matieres premieres MP est appelee produit fini PF. - Figure 1 is a schematic overview representing the production unit 10 of injectable solutions in pockets manufactured according to the method of the invention. Said at least one solid material used for the manufacture of Solutions for injection in bags and the predetermined volume of water for injections in which said at least one solid material is dissolved, are called raw materials PM. Said at least one solution for injection in a pocket made from said raw materials MP is called finished product PF.
- la figure 2 est une vue de detail du module de pesee, qui illustre l'equipement permettant d'assurer une phase depesee preliminaire ä la fabrication des Solutions injectables en poches selon le procede de l'invention, - Figure 2 is a detail view of the weighing module, which illustrates the equipment making it possible to ensure a preliminary weighed phase for the manufacture of solutions for injection in bags according to the method of the invention,
- la figure 3 est une vue de detail du module de preparation, qui illustre l'equipement permettant d'assurer la preparationproprement dite des Solutions injectables en poches, selon le procede de l'invention, - Figure 3 is a detail view of the preparation module, which illustrates the equipment for ensuring the actual preparation of injectable solutions in pockets, according to the method of the invention,
- la figure 4 est une vue de detail du module de remplissage, qui illustre l'equipement permettant d'assurer le remplissagedes poches de Solutions injectables, selon le procede de l'invention, - Figure 4 is a detail view of the filling module, which illustrates the equipment for ensuring the filling of the pockets of injectable solutions, according to the method of the invention,
- la figure 5 est une vue de detail du module de suremballage, qui illustre l'equipement permettant d'assurer le suremballage des Solutions injectables en poches, selon le procede de l'invention, - Figure 5 is a detail view of the overpacking module, which illustrates the equipment for ensuring the overpacking of injectable solutions in pouches, according to the method of the invention,
- la figure 6 est une vue de detail du module de Sterilisation, qui illustre l'equipement permettant d'assurer la Sterilisationdes Solutions injectables en poches, selon le procede de l'invention, - Figure 6 is a detail view of the sterilization module, which illustrates the equipment for ensuring the sterilization of injectable solutions in pockets, according to the method of the invention,
- la figure 7 est une vue de detail du module de mirage et conditionnement des Solutions injectables en poches obtenuesselon le procede de l'invention, - Figure 7 is a detail view of the candling module and packaging of injectable solutions in pockets obtained according to the method of the invention,
- la figure 8 est une vue de detail du module de prelevement des matieres solides utilisees pour la fabrication desSolutions injectables en poches, en vue de les contröler, - Figure 8 is a detailed view of the module for sampling solid materials used for the manufacture of injectable solutions in pockets, with a view to controlling them,
- la figure 9 est une vue de detail du module de laboratoire chimique, physique et bacteriologique destine ä contrölerla qualite et la purete des matieres premieres qui entrent dans la composition des Solutions injectables en poches obtenues selon le procede de l'invention, ainsi que la qualite et la conformite des produits finis ou Solutions injectables en poches, - Figure 9 is a detailed view of the chemical, physical and bacteriological laboratory module intended to control the quality and purity of the raw materials which enter into the composition of the solutions for injection in pockets obtained according to the process of the invention, as well as the quality and conformity of finished products or injectable solutions in bags,
- la figure 10 est une vue de detail du module de traitement de l'eau qui rentre dans la composition des Solutionsinjectables en poches obtenues selon le procede de l'invention et qui est utilisee au cours des phases de ce procede, - Figure 10 is a detail view of the water treatment module which is part of the composition of the Injectable Solutions in pockets obtained according to the process of the invention and which is used during the phases of this process,
- la figure 11 est une vue de detail du module des utilites qui est agence pour traiter, preparer et conditionner les fluxet/ou les energies utilisees au cours du procede de l'invention, - Figure 11 is a detail view of the utility module which is arranged to process, prepare and condition the fluxes and/or the energies used during the process of the invention,
- la figure 12 est une vue de detail de la zone de lavage qui est agencee pour contröler les entrees du personneloperationnel, des equipements et des produits utilises au cours du procede de l'invention. - Figure 12 is a detail view of the washing area which is arranged to control the entries of operational personnel, equipment and products used during the process of the invention.
- la figure 13 est une vue de detail du module de traitement d'air qui est agence pour assurer notamment la deshumidification et la purification de l'air qui circule dans les differents modules, et - Figure 13 is a detail view of the air treatment module which is arranged to ensure in particular the dehumidification and purification of the air which circulates in the various modules, and
- la figure 14 est une vue d'ensemble schematique representant ä titre d'exemple les flux d'air circulant dans le modulede preparation, illustre par la figure 3. Les moyens de Ventilation integres sont constitues de canaux 137a qui longent horizontalement les parois des differents modules, et 137b qui longent verticalement les parois des differents modules. Hs sont egalement constitues de clapets muraux 138 et d'evacuateurs 139. - Figure 14 is a schematic overall view representing, by way of example, the air flows circulating in the preparation module, illustrated by Figure 3. The integrated ventilation means consist of channels 137a which run horizontally along the walls of the different modules, and 137b which run vertically along the walls of the different modules. Hs are also made up of wall valves 138 and spillways 139.
Meilleure maniere de realiser l'invention Best way to carry out the invention
[0029] En reference aux figures, en particulier la figure 1, le dispositif 10 de production des Solutions injectables conditionnees dans des poches, tel que represente, se compose d'un ensemble de modules, representes en detail par les figures 2 ä 13, qui sont tous couples et interconnectes de teile maniere que les fonctions des modules respectifs et des equipements qu'ils contiennent, puissent etre activees conformement aux phases du procede selon l'invention. Parmi lesdits modules, on compte un premier groupe de modules dits modules de production 11 (P.R.O.D) qui ont pour fonction de fabriquer les Solutions injectables conditionnees dans des poches, ä partir de matieres solides, solubles dans de l'eau. [0029] With reference to the figures, in particular figure 1, the device 10 for the production of injectable solutions packaged in pockets, as shown, consists of a set of modules, shown in detail by figures 2 to 13, which are all coupled and interconnected in such a way that the functions of the respective modules and of the equipment they contain can be activated in accordance with the phases of the method according to the invention. Among said modules, there is a first group of modules called production modules 11 (P.R.O.D) which have the function of manufacturing the injectable solutions packaged in bags, from solid materials, soluble in water.
[0030] Parmi ces modules, le groupe designe par (P.R.O.D), comporte un premier module, dit module de pesee 12 (P.E.S.E), qui a pour fonction de preparer des doses de matieres solides, solubles dans de l'eau, qui sont ensuite utilisees pour fabriquer les Solutions injectables, et qui correspondent ä des formulations prealablement determinees. Un second module dit module de preparation 13 (P.R.E.P) a pour fonction de melanger les matieres solides avec de l'eau appropriee, dite eau pour preparations injectables, formant lesdites Solutions injectables. Un troisieme module dit module de remplissage 14 (R.E.M.P) a pour fonction de remplir les poches vides desdites Solutions injectables preparees. Un quatrieme module, dit module de suremballage 15 (S.U.R.E) a pour fonction de suremballer avec un film, notamment en un materiau synthetique, lesdites poches remplies de solution injectables. Un cinquieme module, dit module de Sterilisation 16 (S.T.E.R) a pour fonction de steriliser lesdites poches suremballees. Enfin, un sixieme module, dit module de mirage Among these modules, the group designated by (P.R.O.D), comprises a first module, called weighing module 12 (P.E.S.E), which has the function of preparing doses of solid materials, soluble in water, which are then used to manufacture injectable solutions, and which correspond to previously determined formulations. A second module called preparation module 13 (P.R.E.P) has the function of mixing the solid materials with appropriate water, called water for injections, forming said injectable solutions. A third module called filling module 14 (R.E.M.P) has the function of filling the empty pockets of said prepared injectable solutions. A fourth module, called overwrapping module 15 (S.U.R.E) has the function of overwrapping with a film, in particular a synthetic material, said pockets filled with injectable solution. A fifth module, called Sterilization module 16 (S.T.E.R) has the function of sterilizing said overwrapped pouches. Finally, a sixth module, called mirage module
et de conditionnement 17 (M.I.C.D) a pour fonction de mirer les Solutions injectables sterilisees, puls de les conditionner dans des emballages adequats, notamment des cartons ou similaires. and packaging 17 (M.I.C.D) has the function of visualizing the sterilized injectable solutions, and of packaging them in suitable packaging, in particular cardboard boxes or the like.
[0031] On notera que le premier groupe de modules 11, dit module de production (P.R.O.D) est conpu pour demarrer initialement avec un echantillon de matieres premieres adäquates et pour aboutir aux produits finis, prets ä la distribution, apres avoir subi toutes les verifications, toutes les validations et toutes les interventions securitaires et qualitatives requises pour un produit ä usage medical aussi sensible que les Solutions injectables conditionnees dans des poches. [0031] It will be noted that the first group of modules 11, called the production module (P.R.O.D) is designed to start initially with a sample of suitable raw materials and to lead to the finished products, ready for distribution, after having undergone all the checks , all the validations and all the safety and quality interventions required for a product for medical use as sensitive as the injectable solutions packaged in bags.
[0032] Parmi lesdits modules qui composent le dispositif 10, on comptera un deuxieme groupe 21 de modules, dits modules de contröle (C.O.N.T), qui ont pour fonction d'assurer ä la fois le contröle des matieres solides, et celui des produits finis, en l'occurrence des Solutions injectables conditionnees dans des poches. Un premier module, dit module de prelevement 22 (P.R.E.L) fait partie de ce deuxieme groupe 21, et consiste ä prelever des echantillons de matieres solides, solubles dans de l'eau, en vue de verifier si elles sont conformes aux donnees declarees par les fournisseurs, aux textes reglementaires en vigueur et avec les fiches de specificites. Un deuxieme module, dit module de laboratoire 23 (L.A.B.O) fait partie de ce deuxieme groupe 21, et consiste ä effectuer des analyses chimiques, physiques et bacteriologiques des echantillons de matieres solides Isoldes prealablement dans le module de prelevement 22 (P.R.E.L), ainsi que du produit fini, c'est-ä-dire la solution injectable conditionnee en poches. [0032] Among said modules that make up the device 10, there will be a second group 21 of modules, called control modules (C.O.N.T), which have the function of ensuring both the control of solid materials, and that of finished products. , in this case injectable solutions packaged in bags. A first module, called sampling module 22 (P.R.E.L) is part of this second group 21, and consists of taking samples of solid materials, soluble in water, in order to check whether they comply with the data declared by the suppliers, to the regulatory texts in force and with the specificity sheets. A second module, called laboratory module 23 (L.A.B.O) is part of this second group 21, and consists in carrying out chemical, physical and bacteriological analyzes of samples of solid matter previously isolated in the sampling module 22 (P.R.E.L), as well as of the finished product, that is to say the solution for injection packaged in bags.
[0033] Parmi lesdits modules qui composent le dispositif 10, on comptera un troisieme groupe 31, de modules dits modules des flux (F.L.U.X), qui assurent la preparation et la gestion des fluides et des energies necessaires pour la mise en oeuvre du procede selon l'invention. Hs contribuent ä organiser la circulation du flux de l'eau pour preparations injectables, du flux d'air dans les differents modules, du flux d'air comprime, du flux des effluents du flux de circulation des intervenants et de l'alimentation en energie electrique des composants operationnels. Among said modules that make up the device 10, there will be a third group 31, of modules called flow modules (F.L.U.X), which ensure the preparation and management of the fluids and energies necessary for the implementation of the process according to the invention. They help to organize the circulation of the flow of water for injections, the flow of air in the various modules, the flow of compressed air, the flow of effluents, the flow of the circulation of workers and the power supply electrical of operational components.
[0034] Le premier module dudit troisieme groupe 31 (F.L.U.X) est un module dit de traitement de l'eau 32, appele module (T.H.2.O), qui a pour fonction de preparer l'eau pour preparations injectables dans laquelle seront dissoutes les matieres solides pour fabriquer les Solutions injectables conditionnees en poches. II peut par exemple comporter une machine de filtration par osmose inverse ou similaire afin d'eliminer tous residus solides mineraux et de neutraliser les residus organiques et/ou bacteriologiques. The first module of said third group 31 (F.L.U.X) is a so-called water treatment module 32, called module (T.H.2.O), which has the function of preparing water for injections in which will be dissolved solid materials to manufacture solutions for injection packaged in bags. It may for example comprise a filtration machine by reverse osmosis or the like in order to eliminate all solid mineral residues and to neutralize organic and/or bacteriological residues.
Le deuxieme module de ce troisieme groupe 31 (F.L.U.X), dit module des utilites 33 (U.T.I.L), qui peut notamment regrouper un generateur d'air comprime qui alimente l'ensemble des postes du dispositif 10, necessitant de fair comprime, un generateur d'eau chaude, agence pourfournir de l'eau chaude ä temperature requise aux postes concernes du dispositif 10, une cuve de stockage de l'eau chaude produite et un distributeur de courant electrique assurant l'alimentation electrique de tous les postes de travail des modules du dispositif 10. The second module of this third group 31 (F.L.U.X), called the utility module 33 (U.T.I.L), which can in particular group together a compressed air generator which supplies all the positions of the device 10, requiring fair compression, a generator of hot water, arranged to supply hot water at the required temperature to the stations concerned of the device 10, a storage tank for the hot water produced and an electrical current distributor ensuring the electrical supply of all the workstations of the modules of the device 10.
[0035] Un troisieme module de ce troisieme groupe 31 de modules, est dit module de lavage 34 (L.A.V.A), qui est structure pour contröler et gerer les flux des intervenants et des equipements au moyen de systemes de passages contröles appeles „SAS" et d'equipements de lavage. A third module of this third group 31 of modules is called washing module 34 (L.A.V.A), which is structured to control and manage the flow of workers and equipment by means of controlled passage systems called "SAS" and washing equipment.
[0036] Un quatrieme module, de ce troisieme groupe 31, qui est dit module de traitement de l'air 35 (T.A.I.R), est congu pour assurer notamment la deshumidification et la purification de l'air qui circule dans les differents modules. A cet effet, le module de traitement de l'air 35 comprend un equipement de traitement d'air pourvu d'un deshumidificateur et de moyens de chauffage et/ou de climatisation A fourth module, of this third group 31, which is called air treatment module 35 (T.A.I.R), is designed to ensure in particular the dehumidification and purification of the air which circulates in the various modules. To this end, the air treatment module 35 comprises air treatment equipment provided with a dehumidifier and heating and/or air conditioning means.
[0037] La production de Solutions injectables conditionnees dans des poches, debute dans le premier groupe de modules dits modules de production 11 (RR.O.D) et plus precisement le module de pesee 12 (RE.S.E), illustre par la figure 2. Ce module 12 est equipe de moyens de pesee 122 disposes sous une hotte d'aspiration 123. Une zone 124 permet de gerer l'enträe securisee du personnel, une zone 125 permettant d'effectuer la pesee des matieres solides, solubles dans de l'eau et une zone 126 permettant de conditionner les produits peses. The production of injectable solutions packaged in bags, begins in the first group of modules called production modules 11 (RR.O.D) and more precisely the weighing module 12 (RE.S.E), illustrated in Figure 2. This module 12 is equipped with weighing means 122 arranged under a suction hood 123. A zone 124 makes it possible to manage the secure entry of personnel, a zone 125 making it possible to carry out the weighing of solid materials, soluble in water and an area 126 for conditioning the weighed products.
[0038] A la suite du module de pesee 12 (RE.S.E) illustre par la figure 2, se situe le module de preparation 13 (RR.E.P), illustre par la figure 3, qui a pour but de dissoudre les matieres solides prealablement pesees, dans de l'eau pour preparations injectables. A cet effet on introduit lesdites matieres solides dans une cuve de melange 132 ou 133 contenant au moins une fraction du volume prevu d'eau pour preparations injectables pour fabriquer le volume prevu de Solutions injectables conditionnees dans des poches, au cours d'une premiere etape, puls, apres un brassage de ce melange, on complete le volume d'eau pour preparations injectables pour atteindre les objectifs predetermines. Les matieres solides sont acheminees du module 12 vers le module 13 dans des contenants 134. Following the weighing module 12 (RE.S.E) illustrated in Figure 2, is the preparation module 13 (RR.E.P), illustrated in Figure 3, which aims to dissolve solids previously weighed, in water for injections. For this purpose, said solid materials are introduced into a mixing tank 132 or 133 containing at least a fraction of the planned volume of water for injectable preparations to manufacture the planned volume of injectable solutions packaged in pockets, during a first step. , puls, after mixing this mixture, the volume of water for injections is completed to achieve the predetermined objectives. The solid materials are transported from module 12 to module 13 in containers 134.
[0039] A la suite du module 13 de preparation (RR.E.P), illustre par la figure 3, se situe le module de remplissage [0039] Following the preparation module 13 (RR.E.P), illustrated in Figure 3, is the filling module
14 (R.E.M.P), represente par la figure 4, qui a pour but de remplir les poches vides avec la solution injectable. Ce module est equipe de moyens de remplissage 142. 14 (R.E.M.P), represented by Figure 4, which aims to fill the empty pockets with the injectable solution. This module is equipped with filling means 142.
[0040] Suite au module de remplissage 14 (R.E.M.P), illustre par la figure 4, se situe le module de suremballage [0040] Following the filling module 14 (R.E.M.P), illustrated in Figure 4, is the overwrapping module
15 (S.U.R.E), represente par la figure 5, qui a pour but de suremballer les poches remplies de solution injectable. Ce module est equipe de moyens de suremballage 152. 15 (S.U.R.E), represented by Figure 5, which aims to overpack the bags filled with injectable solution. This module is equipped with overwrapping means 152.
[0041] Suite au module de suremballage 15 (S.U.R.E), illustre par la figure 5, est prevu un module de Sterilisation Following the overwrapping module 15 (S.U.R.E), illustrated in Figure 5, is provided a sterilization module
16 (S.T.E.R), represente par la figure 6, qui a pour but de steriliser les poches suremballees. Ce module est equipe de moyens de Sterilisation appropriee 162. 16 (S.T.E.R), represented by Figure 6, which aims to sterilize overwrapped bags. This module is equipped with appropriate sterilization means 162.
[0042] Enfin, suite au module de Sterilisation 16 (S.T.E.R), illustre par la figure 6, se situe un module de mirage et de conditionnement 17 (M.I.C.D), represente par la figure 7. Ce module a pour fonction de mirer les poches sterilisees, au poste de mirage 171, puis de les conditionner au poste de conditionnement 172. Finally, following the Sterilization module 16 (S.T.E.R), illustrated in Figure 6, there is a candling and conditioning module 17 (M.I.C.D), represented by Figure 7. This module has the function of candling the pockets sterilized, at the candling station 171, then to condition them at the conditioning station 172.
[0043] Comme illustre par les figures 2, 3, 4, 5, 6 et 7, les modules de pesee (P.E.S.E) 12, de preparation (P.R.E.P) 13, de remplissage (R.E.M.P) 14, de suremballage (S.U.R.E) 15, de Sterilisation (S.T.E.R) 16 et de mirage et conditionnement (M.I.C.D) 17, comportent des moyens de Ventilation integres constitues de canaux, respectivement 127a, 137a, 147a, 157a, 167a et 177a, qui longent horizontalement les parois des differents modules, et 127b, 137b, 147b, 157b, 167b et 177b, qui longent verticalement les parois des differents modules. As illustrated by Figures 2, 3, 4, 5, 6 and 7, the weighing modules (P.E.S.E) 12, preparation (P.R.E.P) 13, filling (R.E.M.P) 14, overpack (S.U.R.E) 15, Sterilization (S.T.E.R) 16 and candling and conditioning (M.I.C.D) 17, comprise integrated ventilation means consisting of channels, respectively 127a, 137a, 147a, 157a, 167a and 177a, which run horizontally along the walls of the various modules, and 127b , 137b, 147b, 157b, 167b and 177b, which run vertically along the walls of the various modules.
[0044] Ces canaux sont en communication d'une part avec un reseau general d'aeration et de Ventilation qui alimente tous les modules et l'interieur de toutes les zones menagees dans les modules, en fonction des besoins specifiques. Hs sont equipes de clapets muraux, respectivement 128, 138, 148, 158, 168 et 178, et d'evacuateurs, respectivement 129, 139, 149, 159, 169 et 179, qui permettent la circulation de fair dans les modules et l'alimentation des zones menagees ä l'interieur des differents modules. These channels are in communication on the one hand with a general aeration and ventilation network which supplies all the modules and the interior of all the zones arranged in the modules, according to specific needs. Hs are equipped with wall valves, respectively 128, 138, 148, 158, 168 and 178, and with evacuators, respectively 129, 139, 149, 159, 169 and 179, which allow the circulation to fair in the modules and the power supply to the zones arranged inside the various modules.
[0045] Les canaux 127a, 137a, 147a, 157a, 167a et 177a sont loges dans la partie superieure des modules, par exemple dans un espace separe de l'interieur des modules par un faux-plafond ou similaire. The channels 127a, 137a, 147a, 157a, 167a and 177a are housed in the upper part of the modules, for example in a space separated from the inside of the modules by a false ceiling or the like.
[0046] Par ailleurs, le dispositif 10 comporte un deuxieme groupe de modules dits modules de contröle 21 (C.O.N.T), notamment un premier module, dit module de prelevement 22 (P.R.E.L), represente par la figure 8, qui sert ä prelever des echantillons de matieres solides, en vue de verifier si elles sont conformes aux donnees declarees par les fournisseurs et avec les fiches de specificites correspondantes. Furthermore, the device 10 comprises a second group of modules called control modules 21 (C.O.N.T), in particular a first module, called the sampling module 22 (P.R.E.L), represented by FIG. 8, which is used to take samples of solid materials, in order to check whether they comply with the data declared by the suppliers and with the corresponding specification sheets.
[0047] Le module 22 comporte un sas d'entree 182 pour contröler la penetration du personnel et une hotte 183 pour contröler le flux d'air circulant dans le module et en particulier dans la zone 184 oü sont effectues les prelevements. II est par ailleurs equipe de deux canaux, 187a qui longe horizontalement les parois du module et 187b qui longe verticalement les parois du module et qui sont en communication avec l'ensemble du Circuit de Ventilation et de distribution d'air comportent des moyens d'intercommunication avec les autres canaux ayant les memes fonctions des autres modules de l'unite de production 10. Ces canaux sont en communication d'une part avec un reseau general d'aeration et de Ventilation qui alimente tous les modules et d'autre part avec l'interieur de toutes les zones du module, en fonction des besoins specifiques, ä travers des clapets muraux 188 et des evacuateurs 189. Le canal 187a est löge dans la partie superieure du module de prelevement (RR.E.L), par exemple dans un espace separe de l'interieur du module par un faux-plafond ou similaire. The module 22 includes an entrance lock 182 to control the entry of personnel and a hood 183 to control the flow of air circulating in the module and in particular in the area 184 where the samples are taken. It is also equipped with two channels, 187a which runs horizontally along the walls of the module and 187b which runs vertically along the walls of the module and which are in communication with the entire Ventilation and Air Distribution Circuit include means of intercommunication with the other channels having the same functions of the other modules of the production unit 10. These channels are in communication on the one hand with a general aeration and ventilation network which supplies all the modules and on the other hand with inside all the zones of the module, according to the specific needs, through wall valves 188 and evacuators 189. The channel 187a is housed in the upper part of the sampling module (RR.E.L), for example in a space separated from the interior of the module by a false ceiling or similar.
[0048] Un deuxieme module, represente par la figure 9, dit module de laboratoire 23 (L.A.B.O), fait partie de ce deuxieme groupe de modules de contröle 21 (C.O.N.T) et est affecte ä des analyses chimiques, physiques et bacteriologiques des echantillons de matieres solides, solubles dans de l'eau, isoles prealablement dans le module (P.R.E.L), et des produits finis. II comporte trois zones separees, disposees ä l'interieur du module 23, ä savoir une zone d'analyses bacteriologiques 191, une zone d'analyses physiques 192 et une zone d'analyses chimiques 193, qui sont effectuees sur les matieres solides, solubles dans de l'eau, ou sur divers produits utilises dans le cadre du procede, notamment l'eau pour preparations injectables et l'air circulant. A second module, represented by FIG. 9, called the laboratory module 23 (L.A.B.O), is part of this second group of control modules 21 (C.O.N.T) and is assigned to chemical, physical and bacteriological analyzes of the samples of solid materials, soluble in water, previously isolated in the module (P.R.E.L), and finished products. It comprises three separate zones, arranged inside the module 23, namely a bacteriological analysis zone 191, a physical analysis zone 192 and a chemical analysis zone 193, which are carried out on solid materials, soluble in water, or on various products used in the process, including water for injections and circulating air.
[0049] II est par ailleurs equipe de deux canaux, 197a qui longe horizontalement les parois du module et 197b qui longe verticalement les parois du module et qui sont en communication avec l'ensemble du Circuit de Ventilation et de distribution d'air comportant des moyens d'intercommunication avec les autres canaux ayant les memes fonctions des autres modules de l'unite 10. Ces canaux sont en communication d'une part avec un reseau general d'aeration et de Ventilation qui alimente tous les modules et d'autre part avec l'interieur de toutes les zones du module, en fonction des besoins specifiques, ä travers des clapets muraux 198 et des evacuateurs 199. Le canal 197a est löge dans la partie superieure du module de laboratoire (L.A.B.O) par exemple dans un espace separe de l'interieur du module par un faux-plafond ou similaire. It is also equipped with two channels, 197a which runs horizontally along the walls of the module and 197b which runs vertically along the walls of the module and which are in communication with the entire ventilation and air distribution circuit comprising means of intercommunication with the other channels having the same functions of the other modules of the unit 10. These channels are in communication on the one hand with a general aeration and ventilation network which supplies all the modules and on the other hand with the interior of all the zones of the module, according to the specific needs, through wall valves 198 and evacuators 199. The channel 197a is housed in the upper part of the laboratory module (L.A.B.O) for example in a separate space from inside the module through a false ceiling or similar.
[0050] Le premier module du troisieme groupe 31 (F.L.U.X) est un module 32 dit de traitement de l'eau ou module (TH.2.0), represente par la figure 10, qui a pour fonction de preparer l'eau pour preparations injectables dans laquelle seront dissoutes les matieres solides, notamment pour gerer l'eau refroidie et l'eau chaude dans deux boucles separees. II peut par exemple comporter une machine de filtration par osmose inverse 202 ou similaire. II comporte une cuve 203 de stockage d'eau pour preparations injectables, pour permettre de disposer d'une reserve d'eau en permanence, pour son Utilisation dans la phase de production. En outre, le module 32 peut contenir un adoucisseur 204, un echangeur de refrigeration 205 et un echangeur de rechauffage 206 en vue de gerer des circuits independants d'eau chaude et d'eau refrigeree. The first module of the third group 31 (F.L.U.X) is a module 32 called water treatment or module (TH.2.0), represented by Figure 10, which has the function of preparing water for injections in which the solid matter will be dissolved, in particular to manage the cooled water and the hot water in two separate loops. It may for example comprise a reverse osmosis filtration machine 202 or the like. It comprises a tank 203 for storing water for injectable preparations, to make it possible to have a permanent reserve of water, for its use in the production phase. In addition, the module 32 can contain a softener 204, a refrigeration exchanger 205 and a heating exchanger 206 in order to manage independent hot water and chilled water circuits.
[0051] La figure 11 illustre le deuxieme module du troisieme groupe 31 (F.L.U.X) appele module des utilites 33 (U.T.I.L), qui est agence pour traiter, preparer et conditionner des flux et/ou des energies utilisees au cours du procede selon l'invention. Le module 33 peut comporter notamment une centrale de gestion electrique 212, un reservoir d'eau adoucie 213, une centrale de production de vapeur 214 et une centrale de generation d'air comprime 215. [0051] Figure 11 illustrates the second module of the third group 31 (F.L.U.X) called utility module 33 (U.T.I.L), which is arranged to process, prepare and condition flows and/or energies used during the process according to the invention. The module 33 may include in particular an electrical management unit 212, a softened water tank 213, a steam production unit 214 and a compressed air generation unit 215.
[0052] La figure 12 illustre le troisieme module du troisieme groupe 31 (F.L.U.X) appele module de lavage 34 (LA.V.A) et est pourvu d'une laverie 122 pour nettoyer tous les equipements qui sont utiles ä la production des Solutions injectables conditionnees en poches. Des sas d'entree 123 sont prevus pour securiser et contröler tout le materiel entrant ainsi que le personnel operationnel. Une aire de stockage 124 sous atmosphere contrölee, avantageusement en surpression, et ä temperature determinee, est prevue dans le module de lavage 34 (L.A.V.A). II est par ailleurs equipe de deux canaux, [0052] Figure 12 illustrates the third module of the third group 31 (F.L.U.X) called washing module 34 (LA.V.A) and is provided with a laundry 122 to clean all the equipment which is useful for the production of packaged injectable solutions. in pockets. Entrance airlocks 123 are provided to secure and control all incoming material as well as operational personnel. A storage area 124 under a controlled atmosphere, advantageously under overpressure, and at a determined temperature, is provided in the washing module 34 (L.A.V.A). It is also equipped with two channels,
Claims (28)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CH01047/19A CH716516A1 (en) | 2019-08-22 | 2019-08-22 | Method for preparing at least one solution for injection in a pocket, unit for preparing said solution for injection and pocket containing said solution for injection. |
PCT/CH2020/000011 WO2021030919A1 (en) | 2019-08-22 | 2020-08-21 | Unit for preparing a solution for injection in a bag and bag containing the solution for injection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CH01047/19A CH716516A1 (en) | 2019-08-22 | 2019-08-22 | Method for preparing at least one solution for injection in a pocket, unit for preparing said solution for injection and pocket containing said solution for injection. |
Publications (1)
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CH716516A1 true CH716516A1 (en) | 2021-02-26 |
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Family Applications (1)
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CH01047/19A CH716516A1 (en) | 2019-08-22 | 2019-08-22 | Method for preparing at least one solution for injection in a pocket, unit for preparing said solution for injection and pocket containing said solution for injection. |
Country Status (2)
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CH (1) | CH716516A1 (en) |
WO (1) | WO2021030919A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2828802A1 (en) * | 2001-08-22 | 2003-02-28 | Map France | Safety package for flask for medical use, e.g. for perfusion fluid, comprising cylindrical tubular body with partition and holder for transfer element |
US20140303254A1 (en) * | 2013-04-08 | 2014-10-09 | InnoPharma Licensing LLC | Process Of Manufacturing A Stable, Ready To Use Infusion Bag For An Oxidation Sensitive Formulation |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH712274B1 (en) * | 2016-03-18 | 2020-06-30 | Hemo Plus Sarl | Unit for the preparation of at least one concentrate solution for hemodialysis and process for the preparation of this solution. |
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2019
- 2019-08-22 CH CH01047/19A patent/CH716516A1/en not_active Application Discontinuation
-
2020
- 2020-08-21 WO PCT/CH2020/000011 patent/WO2021030919A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2828802A1 (en) * | 2001-08-22 | 2003-02-28 | Map France | Safety package for flask for medical use, e.g. for perfusion fluid, comprising cylindrical tubular body with partition and holder for transfer element |
US20140303254A1 (en) * | 2013-04-08 | 2014-10-09 | InnoPharma Licensing LLC | Process Of Manufacturing A Stable, Ready To Use Infusion Bag For An Oxidation Sensitive Formulation |
Non-Patent Citations (2)
Title |
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GEA: "Fournir plus rapidement les médicaments aux patients avec les mini-usines basées sur le POD", 2 November 2015 (2015-11-02), XP055699200, Retrieved from the Internet <URL:https://www.gea.com/fr/stories/getting-medicines-to-patients-faster-with-POD-based-mini-factories.jsp> [retrieved on 20200528] * |
PWC: "Pharma 2020: La chaîne d'approvisionnement du futur", 2011, XP055699193, Retrieved from the Internet <URL:https://www.pwc.ru/gx/en/pharma-life-sciences/pharma-2020/assets/pwc-pharma-2020-supply-chain-french.pdf> [retrieved on 20200528] * |
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