CH713234A2 - A method of producing a smart bracelet with an electronic component insert. - Google Patents

Abstract

The present invention relates to a method of producing a bracelet provided with an insert (1) with electronic components. The method comprises the steps of: manufacturing a flexible base support (2) of an insert (1) in the form of a strip, producing conductive tracks (3) on the flexible support (2) or in the flexible support ( 2), arranging on the flexible support (2) different electronic components (4, 5, 6) connected to the conductive tracks (3), and coating the electronic components (4, 5, 6) arranged on the flexible support (2) in a transparent or opaque protective layer (7) for finalizing the insert (1) of the bracelet (1).

Description

Description

FIELD OF THE INVENTION [0001] The invention relates to a method of producing a smart bracelet provided with an electronic component insert.

The invention also relates to the bracelet obtained according to the method of producing the bracelet.

BACKGROUND OF THE INVENTION [0003] Traditionally, watchbands are made of leather, synthetic material, fabric, rubber, or metal. The bracelets also include an insert disposed in a liner or sheath or between an upper band and a lower band joined to each other thereafter. This insert has a mainly mechanical and flexible function.

In the case of a leather strap, the insert is made of tear-proof reinforcement and padding leather and non-woven to give the relief to the bracelet. A leather lining is still planned, as well as a leather or synthetic top. The top is ribbed under the lining, which allows to obtain a very resistant bracelet.

According to an alternative embodiment, the bracelet has a top, which is only rimmed on the sides of the bracelet to be of the semi-ribbed type. The realization of the semi-ribbed or padded-machine bracelet is done using a mold and a platen press.

It can still be imagined a leather strap type free cut, in which all the layers are glued to each other. A preform can then be cut to the shape of each strand of the bracelet by a press. The edges of the bracelet are subsequently protected by a slice lacquer. However, the insert of this type of bracelet is only intended as tear-proof and flexible reinforcement.

Currently, electronic components can be integrated into the bracelet, but we note that their integration is difficult to ensure sufficient protection to different environmental conditions or moisture or sweat when worn the watch . Several watches have already been proposed with a bracelet provided with electronic components for wireless connection with another device, such as a mobile phone or other instrument. However, the protection of electronic components remains insufficient, which is a drawback. In addition, the overall thickness of the bracelet is often too large and the electronic components remain visible, which also affects the aesthetics of the bracelet.

[0008] For example, patent application FR 2 641 092 A2, which describes a wristband of a watch, may be mentioned. The bracelet includes an electrical connection portion to the watch case, as well as a set of electronic components, which are at least one integrated circuit and a power source. However, it is not defined sufficient protection of electronic components to environmental conditions, which is a drawback. The electronic components are also visible in the bracelet, which affects the aesthetic appearance of the bracelet.

In the patent application WO 2016/125 034 A1, there is described a traditional bracelet, in which are integrated several electronic components along a strand or both strands of the bracelet. These electronic components are not protected against environmental conditions and against shocks, which is a disadvantage. SUMMARY OF THE INVENTION [0010] The object of the present invention is to overcome the aforementioned problems of the state of the art by proposing a method of producing a smart bracelet provided with an insert with electronic components well protected against environmental conditions and thin.

For this purpose, the subject of the invention is a method for producing a smart bracelet, which comprises the features mentioned in the independent claim 1.

Particular steps of the method of producing the smart bracelet are defined in the dependent claims 2 to 16.

An advantage of the method of producing a smart bracelet lies in the fact that the electronic component insert is obtained, in the final three-dimensional shape of the bracelet, with a protection of the electronic components with sweat worn on the watch. or bracelet, moisture in general, different mechanical shocks and different environmental conditions. In addition, the overall thickness of the insert defined as plastronic is sufficiently reduced so as to be able to replace a traditional reinforcement insert in a leather or synthetic lining of a bracelet without increasing the traditional thickness of such a bracelet.

The invention also relates to a bracelet made according to the method of producing the bracelet, which comprises the features defined in the independent claim 17.

Particular embodiments of the bracelet are defined in the dependent claims 18 to 20.

BRIEF DESCRIPTION OF THE DRAWINGS [0016] The objects, advantages and characteristics of the method of producing an intelligent bracelet equipped with an insert with electronic components will appear better in the following description by the drawings in which:

Figs. 1a to 1d represent different steps of the method of producing an insert with electronic components of a bracelet according to the invention, and FIG. 2 represents a bracelet strand provided with a plastronic type insert according to the invention.

DETAILED DESCRIPTION OF THE INVENTION [0017] In the following description, all the electronic components mounted in the bracelet, which are well known to those skilled in this technical field, are only described in a simplified manner. The electronic components may include a microprocessor, an oscillator, sensors for measuring physical parameters, a wireless communication circuit, a flexible battery, a display device, for example of the OLED type. The electronic component insert is defined as an insert of the plastronic type.

Figs. 1a to 1d represent different steps of the embodiment including an insert 1 'of the plastronic type with the assembly of several electronic components for a bracelet, such as a watch strap, in side view. The insert may be composed of a flexible plastic support. This support can be of various colors, hardness of the order of 30 shore A to 90 Shore A and resistance to at least 500 cycles of positive and negative bending at 180 °. It must withstand tensile strength greater than 250 N. It has good chemical resistance to glues and solvents to sweat and water, to cosmetics. It must still have good chemical compatibility with chloroprene and polyurethane glues. The material used for plastic is transparent to electromagnetic waves.

For obtaining the smart bracelet with an insert 1 'electronic components, it is first important to manufacture a flexible support 2 in the form of thin strip, seen in fig. 1a. The flexible support 2 in the form of a strip must be made of flexible plastic material. This flexible support 2 is a base part of an electronic component insert Y designed to be placed in a traditional sheath or between an upper band and a lower band of at least one strand of a final bracelet or embedded in a vulcanized elastomer of the bracelet as explained below.

In an advantageous method of the invention, this flexible support 2 is the base of the printed circuit. It is manufactured in strip form in a first step of the process by means of a plastic or thermoplastic material, which will then be metallized selectively by plasma (plasmacoat 3D process). It can be made by extrusion of a thermoplastic material through a die adapted to the shape of the bracelet or at least one of the strands of the bracelet. It can also be produced by injection molding. The flexible support may be a polyurethane thermoplastic with a hardness of 65 shore A to 90 shore A. It may also be another thermoplastic elastomer meeting the desired requirements. It may also be vulcanized elastomers, such as a nitrile rubber or a fluororubber, a silicone or a crosslinked polyurethane, which will be implemented by extrusion.

In another advantageous method, the flexible support 2 of molded material may comprise in its mass a special additive (additive LDS Laser Direct structuring) in the form of an organic metal complex, in order to achieve selective metallization via the Molded Interconnected Devices (MID) process developed by LPKF with a physicochemical reaction induced in particular by a focused laser beam. This process is described in the patent application WO 2012/056 416 A1.

In a second step of the method as seen in FIG. 1b, conducting tracks 3 are made on the flexible support 2 or in the flexible support 2 so that the electronic components of the insert can subsequently be placed and connected. The conductive tracks 3 can be obtained either by a method equivalent to the plasmacoat 3D process, or by activation by means of a focused laser beam L, such as the MID process developed by LPKF, which is programmed according to the electrical connection diagram of the components. . To carry out this operation, reference can be made to the article entitled "Laser supported activation and additive metallization of thermoplastics for 3D-MIDS" by M. Hulske, J. Kickelhain, J.Muller, G. Esser in the journal Proceedings of the 3rd LANE 2001, August 28-31, 2001, Erlangen, Germany, which is incorporated herein by reference.

It will be noted that the plasmacoat 3D method provides an advantage, because it avoids the galvanic treatment of the part, to deposit the copper on the conductive tracks.

In the third step shown in FIG. 1c, the various electronic components 4, 5, 6 are placed, fixed and electrically connected on the surface of the flexible support 2, which comprises the conductive tracks 3. For the realization of a plastronic type insert, one or several sensors 4, a microprocessor 5 and a power source, for example a flexible battery 6. The sensors 4 may be a pressure sensor, a temperature sensor, a magnetic field sensor, an acceleration sensor or another type sensor. It can also be provided a wireless communication circuit NFC, Bluetooth or other, a display device for example OLED, an oscillator, switches.

Claims (20)

Finally, in the fourth step shown in FIG. 1 d, the electronic components 4, 5, 6 are embedded in a protective layer 7, which may be transparent or opaque. This protective layer 7 protects all electronic components 4, 5, 6 environmental conditions, as well as sweat, when the wristband is worn on the wrist, moisture, cosmetics, mechanical shock. The protective layer 7 is made of an elastomeric thermoplastic material resistant to the environment and to mechanical shocks, such as a polyurethane overmolded on the insert 1 'of the plastronic type. It can also be made with an elastomeric material, such as a silicone, a fluoroelastomer or a polyurethane. It is also noted that the protective layer 7 may also have an aesthetic function. As such, it contains fillers, such as pigments with specific effects. In an advantageous case, there may also be a combination of thermochromic pigments and fillers improving the thermal conductivity of the protective layer 7. The thermal activity of certain electronic components then makes it possible to modify the specific color of the the protective layer 7. In another advantageous case, before the protective layer 7, a special resin crosslinkable by thermal radiation or light may be cast on some sensitive electronic components. This protects them from subsequent aggressive manufacturing operations. It can be thermal insulating resin, or electrical or electromagnetic. In another alternative embodiment, the flexible support 2 may be made by coextrusion of several materials and may comprise at least two strips with a technical function band and another strip with decorative function. It may also be provided, for example, three strips arranged one above the other or side by side in plan view. In the latter case, a central band is phosphorescent and two side bands are in fluorescent color or pearlescent or variochromic. The die head of the instrument used to make the flexible support, allows for a slightly concave profile. This then makes it possible to use the central band to come to create sets that come to illuminate the night band and thus allows the legibility of information to view. Fluorescent strips on the sides can be used to create visible daytime decorations. It is also noted that the flexible support 2 produced may be composed of several injected or extruded materials, and uses thermochromic materials, which change colors at different temperature thresholds. This allows to create an intelligent decor that reacts with the operation of the plastronic insert. Materials memory shape can also be used to achieve the flexible support 2, as the DESMOPAN 2795A SMP for making different three-dimensional decorations hot by thermoforming. A material, which contains fillers, can also be used to improve the comfort of the wearer of the bracelet (encapsulated fragrances, antibacterial, anti-sweat, ...). Once the insert 1 'of the plastronic type completed, this insert can be coated with a vulcanized elastomer layer to obtain the bracelet. The insert 1 'can also be placed in a sheath of leather or synthetic or woven material, or between an upper band and a lower band, in particular leather, which are fixed to each other to obtain the bracelet. In FIG. 2, it is shown only a strand of a bracelet 1. The insert 1 'of the plastronic type is placed inside a leather lining 9. As previously indicated, the insert 1' when completed can be placed in a leather sheath 9 or between an upper band and a lower leather band. Openings may be provided in the leather lining 9 or the top of the bracelet, and allow to undo appear either the flexible support or the protective layer of the insert 1 'of the plastronic type. For example, a central opening 8 of the bracelet 1 is proposed near its attachment to a watch case to obtain a phosphorescent decoration. In the case of a flexible support of the insert 1 'composed of three bands side by side, the central band is phosphorescent and the two side bands are fluorescent to make visible information to be viewed for example by the openings in Strap of the bracelet 1. [0035] From the description that has just been made, several variants of the method of making a bracelet with an insert of the plastronic type, and the bracelet obtained can be designed by the man of the craft without departing from the scope of the invention defined by the claims. The conductive tracks on the flexible support of the insert can be made by structuring a metal layer deposited on a surface of the flexible support or by another type of conductive layer structure. The bracelet can be made in the form of a loop to be worn on the wrist. It can also be expected to place the plastronic insert in a metal link bracelet and have an electrical connection with electronic components arranged inside a watch case. claims 1. A method of producing a bracelet (1) equipped with an insert (V) with electronic components, the method comprising the steps of: - manufacturing a flexible base support (2) of an insert (1 ') in the form of a strip, - making conducting tracks (3) on the flexible support (2) or in the flexible support (2), - arranging on the flexible support (2) different electronic components (4, 5, 6) connected to the conductive tracks (3), and - coating the electronic components (4, 5, 6) arranged on the flexible support (2) in a transparent or opaque protective layer (7) to finalize the insert (1 ') of the bracelet ( 1). 2. A method of producing a bracelet according to claim 1, characterized in that the flexible support (2) is made of plastic or thermoplastic material obtained by molding in a mold adapted to the shape of the bracelet (1). 3. A method of producing a bracelet according to claim 2, characterized in that the flexible support (2) is obtained by an injection or an extrusion of a thermoplastic material or of several plastic or thermoplastic materials in the suitable mold. 4. A method of producing a bracelet according to claim 2, characterized in that the flexible support (2) comprises at least two strips arranged one above the other or side by side, in that a band brings a technical function, and in that the other band brings a decorative function. 5. A method of producing a bracelet according to claim 4, characterized in that the technical function band is thermal conductivity for electronic components or electromagnetically shielded, and in that the decorative strip is in fluorescent color or pearly or variochromic or phosphorescent. 6. A method of producing a bracelet according to one of the preceding claims, characterized in that the flexible support (2) comprises in its mass an additive in the form of an organometallic complex. 7. A method of producing a bracelet according to claim 6, characterized in that the conductive tracks (3) are obtained on or in the flexible support (2) or in the layer on the flexible support (2) by activation of a physico-chemical reaction induced by a focused laser beam (L), which is programmed according to the electrical connection diagram of the components. 8. A method of producing a bracelet according to claim 1, characterized in that the insert (1 ') with electronic components is arranged and fixed in a sheath or between an upper band and a lower band of the bracelet (1). 9. A method of producing a bracelet according to claim 8, characterized in that the insert (1 ') with electronic components is arranged and fixed in a sheath or between an upper band and a lower band of at least one strand. a bracelet (1) of a wristwatch. 10. A method of producing a bracelet according to claim 8, characterized in that the sheath or the lower and upper bands of the bracelet (1) are leather or synthetic or woven material. 11. A method of producing a bracelet according to claim 1, characterized in that the conductive tracks are made by a plasma sputtering method. 12. A method of producing a bracelet according to claim 1, characterized in that the insert (1 ') with electronic components is embedded in a vulcanized elastomer, such as a nitrile rubber or a fluororubber, or in a silicone or in a cross-linked polyurethane. 13. A method of producing a bracelet according to claim 1, characterized in that the protective layer (7) is made of an elastomeric thermoplastic material resistant to the environment and to mechanical shocks. 14. A method of producing a bracelet according to claim 13, characterized in that the thermoplastic material (7) is transparent to electromagnetic waves. 15. Process for producing a bracelet according to claim 13, characterized in that the protective layer (7) is made of overmolded polyurethane. 16. A method of producing a bracelet according to claim 13, characterized in that the protective layer (7) comprises a combination of thermochromic pigments and fillers, to allow a color change of the protective layer (7). ) as a function of the thermal activity of the electronic components (4, 5, 6). 17. Bracelet (1) obtained by the method of producing a bracelet according to one of the preceding claims, characterized in that it comprises an insert (V) with electronic components, which comprises a flexible support (2), conductive tracks (3), electronic components (4,5,6) connected to the conductive tracks (3) and a protective layer (7) on the electronic components (4, 5, 6) and the flexible support (2), and in that the insert (1 ') is disposed in a sheath or between an upper band and a lower band of at least one strand of the bracelet (1), or embedded in a vulcanized elastomer or in a silicone or in a crosslinked polyurethane. 18. Bracelet (1) according to claim 17, characterized in that the flexible support (2) of the insert (1) comprises three strips arranged one above the other or side by side, in that a central band is phosphorescent, and in that two sidebands are in fluorescent color. 19. Bracelet (1) according to claim 18, characterized in that the insert (1 ') is enclosed in a lining of leather or of synthetic or woven material, and in that a central opening (8) in the lining is provided on the central phosphorescent strip of the flexible support (2). 20. Bracelet (1) according to claim 18, characterized in that the insert (1 ') is enclosed in a lining of leather or synthetic material or woven, and in that openings are provided in a border portion of the lining on the fluorescent strips of the flexible support (2) for viewing information.