CA3120796A1 - Hybrid solid-state additive and subtractive manufacturing processes, materials used and parts fabricated with the hybrid processes - Google Patents

Hybrid solid-state additive and subtractive manufacturing processes, materials used and parts fabricated with the hybrid processes Download PDF

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Publication number
CA3120796A1
CA3120796A1 CA3120796A CA3120796A CA3120796A1 CA 3120796 A1 CA3120796 A1 CA 3120796A1 CA 3120796 A CA3120796 A CA 3120796A CA 3120796 A CA3120796 A CA 3120796A CA 3120796 A1 CA3120796 A1 CA 3120796A1
Authority
CA
Canada
Prior art keywords
tool
steps
filler material
additive
hybrid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CA3120796A
Other languages
English (en)
French (fr)
Inventor
Chase COX
Christopher GARGUILO
Nanci Hardwick
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Meld Manufacturing Corp
Original Assignee
Meld Manufacturing Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Meld Manufacturing Corp filed Critical Meld Manufacturing Corp
Publication of CA3120796A1 publication Critical patent/CA3120796A1/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/1215—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding for other purposes than joining, e.g. built-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/123—Controlling or monitoring the welding process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1265—Non-butt welded joints, e.g. overlap-joints, T-joints or spot welds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/127—Friction stir welding involving a mechanical connection
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/129—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/24—Preliminary treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0078—Measures or configurations for obtaining anchoring effects in the contact areas between layers
    • B29C37/0082—Mechanical anchoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/188—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20—Post-treatment, e.g. curing, coating or polishing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Powder Metallurgy (AREA)
CA3120796A 2018-11-21 2019-11-21 Hybrid solid-state additive and subtractive manufacturing processes, materials used and parts fabricated with the hybrid processes Pending CA3120796A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201862770551P 2018-11-21 2018-11-21
US62/770,551 2018-11-21
PCT/US2019/062604 WO2020106952A1 (en) 2018-11-21 2019-11-21 Hybrid solid-state additive and subtractive manufacturing processes, materials used and parts fabricated with the hybrid processes

Publications (1)

Publication Number Publication Date
CA3120796A1 true CA3120796A1 (en) 2020-05-28

Family

ID=70773652

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3120796A Pending CA3120796A1 (en) 2018-11-21 2019-11-21 Hybrid solid-state additive and subtractive manufacturing processes, materials used and parts fabricated with the hybrid processes

Country Status (7)

Country Link
US (1) US20220080522A1 (enExample)
EP (1) EP3883718A4 (enExample)
JP (1) JP7583717B2 (enExample)
KR (1) KR102879554B1 (enExample)
AU (1) AU2019383418A1 (enExample)
CA (1) CA3120796A1 (enExample)
WO (1) WO2020106952A1 (enExample)

Cited By (8)

* Cited by examiner, † Cited by third party
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EP4192673A4 (en) * 2020-08-06 2024-10-30 Meld Manufacturing Corporation ACCESSORY DEVICE FOR A SOLID STATE ADDITIVE MANUFACTURING SYSTEM FOR PRINTING LARGE AND COMPLEX PARTS
US12140109B2 (en) 2023-03-30 2024-11-12 Blue Origin, Llc Transpiration-cooled systems having permeable and non-permeable portions
US12172229B2 (en) 2023-03-30 2024-12-24 Blue Origin, Llc Friction stir additive manufacturing devices and methods for forming in-situ rivets
US12246392B2 (en) 2023-03-30 2025-03-11 Blue Origin Manufacturing, LLC Deposition head for friction stir additive manufacturing devices and methods
US12303994B2 (en) 2023-08-03 2025-05-20 Blue Origin Manufacturing, LLC Friction stir additive manufacturing formed parts and structures with integrated passages
US12383975B2 (en) 2023-08-03 2025-08-12 Blue Origin Manufacturing, LLC Friction stir additive manufacturing formed parts and structures with integrated passages
US12415229B2 (en) 2020-07-29 2025-09-16 Blue Origin Manufacturing, LLC Friction stir welding systems and methods
US12589446B2 (en) 2023-12-12 2026-03-31 Blue Origin Manufacturing, LLC Wire-feed friction stir additive manufacturing systems, devices, and methods

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WO2019089764A1 (en) 2017-10-31 2019-05-09 Aeroprobe Corporation Solid-state additive manufacturing system and material compositions and structures
EP3765221A4 (en) 2018-03-12 2022-04-06 Meld Manufacturing Corporation TREATMENT CONTROL METHOD OF A SOLID STATE ADDITIVE MANUFACTURING SYSTEM, TREATMENT CONTROL SYSTEM, CONTINUOUS FEED SYSTEM AND STRUCTURES PRODUCED USING A SOFTWARE CONTROLLED SOLID STATE ADDITIVE MANUFACTURING SYSTEM
US11396139B2 (en) 2019-05-22 2022-07-26 The Regents Of The University Of Michigan High-speed polymer-to-metal direct joining system and method
US12318861B2 (en) 2020-01-02 2025-06-03 The Regents Of The University Of Michigan Methods of joining dissimilar metals without detrimental intermetallic compounds
US11890788B2 (en) 2020-05-20 2024-02-06 The Regents Of The University Of Michigan Methods and process for producing polymer-metal hybrid components bonded by C—O-M bonds
EP4161760A4 (en) * 2020-06-05 2024-10-09 DC Precision Ceramics, LLC MANUFACTURING SYSTEMS AND METHODS FOR THREE-DIMENSIONAL PRINTING
KR20250164877A (ko) 2020-11-06 2025-11-25 디엠씨 글로벌 아이엔씨. 첨가적 마찰 교반에 의해 제조되는 천이 접합부를 위한 방법 및 장치
CN118418417A (zh) 2021-03-04 2024-08-02 库马尔·坎达萨米 用于产生连续塑性变形的过程和/或机器和/或由此产生的组合物和/或制品
US12186827B2 (en) * 2021-11-17 2025-01-07 Goodrich Corporation Systems and methods for high strength titanium rod additive manufacturing
EP4257916B1 (en) * 2022-04-04 2024-07-03 Volvo Truck Corporation Additive manufactured assembly-free tool for maintenance of vehicle engine
CN114769922B (zh) * 2022-05-12 2023-04-18 南昌航空大学 一种搅拌摩擦复合放电增减材装置及方法
KR102731708B1 (ko) * 2022-11-30 2024-11-18 한국생산기술연구원 경사계면적층기법을 활용한 3d프린팅용 레이저 적층장치의 이종금속소재 적층방법
US12502726B1 (en) 2023-10-16 2025-12-23 Bond Technologies, Inc. Continuous rod feed for additive friction stir deposition
WO2025129022A1 (en) * 2023-12-14 2025-06-19 MELD Manufacturing Corporation Solid state manufacturing tools and methods using them
US20260084232A1 (en) * 2024-09-26 2026-03-26 Rtx Corporation Apparatus and related methods for friction stir additive manufacturing repair of materials

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12415229B2 (en) 2020-07-29 2025-09-16 Blue Origin Manufacturing, LLC Friction stir welding systems and methods
EP4192673A4 (en) * 2020-08-06 2024-10-30 Meld Manufacturing Corporation ACCESSORY DEVICE FOR A SOLID STATE ADDITIVE MANUFACTURING SYSTEM FOR PRINTING LARGE AND COMPLEX PARTS
US12140109B2 (en) 2023-03-30 2024-11-12 Blue Origin, Llc Transpiration-cooled systems having permeable and non-permeable portions
US12172229B2 (en) 2023-03-30 2024-12-24 Blue Origin, Llc Friction stir additive manufacturing devices and methods for forming in-situ rivets
US12209559B2 (en) 2023-03-30 2025-01-28 Blue Origin, Llc Transpiration-cooled systems having permeable and non-permeable portions
US12246392B2 (en) 2023-03-30 2025-03-11 Blue Origin Manufacturing, LLC Deposition head for friction stir additive manufacturing devices and methods
US12558739B2 (en) 2023-03-30 2026-02-24 Blue Origin Manufacturing, LLC Friction stir additive manufacturing devices and methods for forming in-situ rivets
US12303994B2 (en) 2023-08-03 2025-05-20 Blue Origin Manufacturing, LLC Friction stir additive manufacturing formed parts and structures with integrated passages
US12383975B2 (en) 2023-08-03 2025-08-12 Blue Origin Manufacturing, LLC Friction stir additive manufacturing formed parts and structures with integrated passages
US12589446B2 (en) 2023-12-12 2026-03-31 Blue Origin Manufacturing, LLC Wire-feed friction stir additive manufacturing systems, devices, and methods

Also Published As

Publication number Publication date
JP2022507945A (ja) 2022-01-18
EP3883718A4 (en) 2022-08-31
EP3883718A1 (en) 2021-09-29
WO2020106952A1 (en) 2020-05-28
AU2019383418A1 (en) 2021-07-08
KR20210130704A (ko) 2021-11-01
KR102879554B1 (ko) 2025-11-03
JP7583717B2 (ja) 2024-11-14
US20220080522A1 (en) 2022-03-17

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