CA3055297C - High nitrogen, multi-principal element, high entropy corrosion resistant alloy - Google Patents
High nitrogen, multi-principal element, high entropy corrosion resistant alloy Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 114
- 239000000956 alloy Substances 0.000 title claims abstract description 114
- 238000005260 corrosion Methods 0.000 title claims abstract description 43
- 230000007797 corrosion Effects 0.000 title claims abstract description 43
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims description 31
- 229910052757 nitrogen Inorganic materials 0.000 title claims description 19
- 239000006104 solid solution Substances 0.000 claims abstract description 21
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 12
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 10
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 15
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 229910052748 manganese Inorganic materials 0.000 claims description 7
- 238000005275 alloying Methods 0.000 claims description 4
- 230000002411 adverse Effects 0.000 abstract description 10
- 239000000203 mixture Substances 0.000 abstract description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 25
- 239000003570 air Substances 0.000 description 16
- 239000011651 chromium Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 14
- 238000009835 boiling Methods 0.000 description 14
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 12
- 229910052804 chromium Inorganic materials 0.000 description 12
- 229910052759 nickel Inorganic materials 0.000 description 12
- 229910017052 cobalt Inorganic materials 0.000 description 10
- 239000010941 cobalt Substances 0.000 description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 10
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 8
- 239000011733 molybdenum Substances 0.000 description 8
- 239000011572 manganese Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000007792 addition Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- -1 Chromium nitrides Chemical class 0.000 description 1
- 108091006629 SLC13A2 Proteins 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 229910000905 alloy phase Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001325 element alloy Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2200/00—Crystalline structure
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- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Powder Metallurgy (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
A multi-principal element, corrosion resistant alloy is disclosed. The alloy has the following composition in weight percent: Co about 13 to about 28 Ni about 13 to about 28 Fe+Mn about 13 to about 28 Cr about 13 to about 37 Mo about 8 to about 28 N about 0.10 to about 1.00. The alloy also includes the usual impurities found in corrosion resistant alloys intended for the same or similar use. In addition, one or both of W and V may be substituted for some or all of the Mo. The alloy provides a solid solution that is substantially all FCC phase, but may include minor amounts of secondary phases that do not adversely affect the corrosion resistance and mechanical properties provided by the alloy.
Description
TITLE OF THE INVENTION
High Nitrogen, Multi-Principal Element, High Entropy Corrosion Resistant Alloy BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
This invention relates to corrosion resistant austenitic steel alloys and in particular, to a multi-principal element, high entropy, corrosion resistant alloy that includes nitrogen.
DESCRIPTION OF THE RELATED ART
It is known that alloying elements such as chromium (Cr), molybdenum (Mo), and nitrogen (N) improve corrosion resistance of steel alloys, particularly resistance to localized attack in chloride containing environments. The degree of corrosion resistance can be predicted by a pitting resistance equivalent number (PREN). A known equation for determining the PREN
of an alloy is PREN = Cr (wt.%)+ 3.3 x Mo (wt.%)+ 16 x N (wt.%). Other elements, such as tungsten, copper, and vanadium have been proposed as beneficial alloying additions for corrosion resistance. Cr and Mo are strong ferrite formers and can lead to the formation of sigma phase and chi phase which adversely affect both pitting resistance and mechanical properties. To offset the adverse effects of using higher amounts of Cr and Mc), austenite formers such as nickel, cobalt, and copper may be added to the alloys. This practice has led to the use of nickel-base and cobalt-base alloys for the most severely corrosive environments. The addition of N is known to be generally beneficial to both corrosion resistance and strength, but nitrogen solubility and the unwanted precipitation of nitrides, especially at grain boundaries, limits the total amount of nitrogen that can be added. Nitrogen solubility becomes increasingly limited as nickel and cobalt contents increase.
Among the known austenitic, corrosion resistance alloys, there are nickel-base and cobalt-base alloys that include significant amounts of Mo. In those alloys, a high Mo content is stabilized by either a high nickel content or a high cobalt content. Most of those alloys do not contain a positive addition of N. Alloy N-155 which is sold under the registered trademark MULTIMETO has the following nominal composition in weight percent: 20% Ni, 20%
Co, 20%
Cr, 3% Mo. 2.5%W, 1.5% Mn, 1% Nb+Ta. 0.15% N, and 0.1% C. The balance of the alloy is iron and usual impurities. Those alloys have essentially a single base element such as iron, nickel, or cobalt.
Alloy design has traditionally not considered the contributions of the mixing entropy to alloy phase stability because the mixing entropy is relatively low in systems with a single base element. Because they do not have a single base element, high entropy alloys (HEA) employ configurational entropy to affect the stability of solid structural phases within the alloy. By definition, HEA are composed of a single solid solution phase or a mixture of solid solution phases. With the exception of a few studies, the solid solution phases have either a body centered cubic (BCC) or a face centered cubic (FCC) structure. HEA typically consist of at least three elements in equiatomic or close to equiatomic proportions to maximize the configurational entropy. According to Guo et al., "Phase stability in high entropy alloys:
Formation of solid-solution phase or amorphous phase", Progress in Natural Science: Materials International, vol.
21, pp. 433-446 (2011), an alloy that meets the following rules regarding mixing enthalpy (Atimix), mixing entropy (ASmix), and atomic size difference (6) is more likely to provide a solid solution structure.
-22 < AHmix < 7 kJ/mol ASmix > 11 J/(K mol) The parameters AHmix, 6, and ASmix are known and are defined in the technical literature. See, for example, Guo et al. at p. 434. The above-stated rules are based on experimental results from various published studies, but should be considered as broad guidelines.
The basic principles derived from the above-listed rules overlap with the Hume-Rothery rules relating to solid solution formation in alloys and are suitable starting point for designing an alloy with a solid solution structure. The mixing enthalpy should not be too negative or too positive in order to avoid the formation of intermetallic phases and to avoid phase separation.
The atomic size difference between the constituent elements should be minimized to prevent lattice strain. Further, the mixing entropy should be maximized.
High Nitrogen, Multi-Principal Element, High Entropy Corrosion Resistant Alloy BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
This invention relates to corrosion resistant austenitic steel alloys and in particular, to a multi-principal element, high entropy, corrosion resistant alloy that includes nitrogen.
DESCRIPTION OF THE RELATED ART
It is known that alloying elements such as chromium (Cr), molybdenum (Mo), and nitrogen (N) improve corrosion resistance of steel alloys, particularly resistance to localized attack in chloride containing environments. The degree of corrosion resistance can be predicted by a pitting resistance equivalent number (PREN). A known equation for determining the PREN
of an alloy is PREN = Cr (wt.%)+ 3.3 x Mo (wt.%)+ 16 x N (wt.%). Other elements, such as tungsten, copper, and vanadium have been proposed as beneficial alloying additions for corrosion resistance. Cr and Mo are strong ferrite formers and can lead to the formation of sigma phase and chi phase which adversely affect both pitting resistance and mechanical properties. To offset the adverse effects of using higher amounts of Cr and Mc), austenite formers such as nickel, cobalt, and copper may be added to the alloys. This practice has led to the use of nickel-base and cobalt-base alloys for the most severely corrosive environments. The addition of N is known to be generally beneficial to both corrosion resistance and strength, but nitrogen solubility and the unwanted precipitation of nitrides, especially at grain boundaries, limits the total amount of nitrogen that can be added. Nitrogen solubility becomes increasingly limited as nickel and cobalt contents increase.
Among the known austenitic, corrosion resistance alloys, there are nickel-base and cobalt-base alloys that include significant amounts of Mo. In those alloys, a high Mo content is stabilized by either a high nickel content or a high cobalt content. Most of those alloys do not contain a positive addition of N. Alloy N-155 which is sold under the registered trademark MULTIMETO has the following nominal composition in weight percent: 20% Ni, 20%
Co, 20%
Cr, 3% Mo. 2.5%W, 1.5% Mn, 1% Nb+Ta. 0.15% N, and 0.1% C. The balance of the alloy is iron and usual impurities. Those alloys have essentially a single base element such as iron, nickel, or cobalt.
Alloy design has traditionally not considered the contributions of the mixing entropy to alloy phase stability because the mixing entropy is relatively low in systems with a single base element. Because they do not have a single base element, high entropy alloys (HEA) employ configurational entropy to affect the stability of solid structural phases within the alloy. By definition, HEA are composed of a single solid solution phase or a mixture of solid solution phases. With the exception of a few studies, the solid solution phases have either a body centered cubic (BCC) or a face centered cubic (FCC) structure. HEA typically consist of at least three elements in equiatomic or close to equiatomic proportions to maximize the configurational entropy. According to Guo et al., "Phase stability in high entropy alloys:
Formation of solid-solution phase or amorphous phase", Progress in Natural Science: Materials International, vol.
21, pp. 433-446 (2011), an alloy that meets the following rules regarding mixing enthalpy (Atimix), mixing entropy (ASmix), and atomic size difference (6) is more likely to provide a solid solution structure.
-22 < AHmix < 7 kJ/mol ASmix > 11 J/(K mol) The parameters AHmix, 6, and ASmix are known and are defined in the technical literature. See, for example, Guo et al. at p. 434. The above-stated rules are based on experimental results from various published studies, but should be considered as broad guidelines.
The basic principles derived from the above-listed rules overlap with the Hume-Rothery rules relating to solid solution formation in alloys and are suitable starting point for designing an alloy with a solid solution structure. The mixing enthalpy should not be too negative or too positive in order to avoid the formation of intermetallic phases and to avoid phase separation.
The atomic size difference between the constituent elements should be minimized to prevent lattice strain. Further, the mixing entropy should be maximized.
2 Date Recue/Date Received 2020-05-19 The electronegativity of the constituent elements should be similar among the principal elements. The solid solution phase that forms is also related to the valence electron concentration (VEC). Guo et al. also discloses that a single-phase FCC structure is predicted when VEC is .. greater than about 8, a single-phase BCC structure is predicted when the VEC is less than about 6.87, and a mixed FCC/BCC structure is predicted when 6.87 < VEC < 8.
SUMMARY OF THE INVENTION
In accordance with a first aspect of the present invention there is provided a multi-principal element, corrosion resistant alloy having the following composition in weight percent:
Co about 13 to about 28 Ni about 13 to about 28 Fe+Mn about 13 to about 28 Cr about 13 to about 37 Mo about 8 to about 28 about 0.10 to about 1.00.
The alloy also includes the usual impurities found in corrosion resistant alloys intended for the same or similar use. In addition, one or both of W and V may be substituted for some or all of the Mo. The alloy provides a solid solution that is substantially all FCC
phase, but may include minor amounts of secondary phases that do not adversely affect the corrosion resistance and mechanical properties provided by the alloy.
In accordance with another aspect of the present invention there is provided a multi-element, corrosion resistant, high entropy alloy having the atomic formula (Fe, Mn)aCobNieCrx(Mo, W, V)), wherein a and hare each 12-35 atomic percent (at.%), c and x are each 12-40 at.%, and y is 4-20 at.%. W and/or V may be substituted for some or all of the Mo on an equiatomic basis. The alloy also comprises from at least about 0.10% N up to the solubility limit.
Within the foregoing alloy compositions, the elements are selected to provide the following combination of parameters;
SUMMARY OF THE INVENTION
In accordance with a first aspect of the present invention there is provided a multi-principal element, corrosion resistant alloy having the following composition in weight percent:
Co about 13 to about 28 Ni about 13 to about 28 Fe+Mn about 13 to about 28 Cr about 13 to about 37 Mo about 8 to about 28 about 0.10 to about 1.00.
The alloy also includes the usual impurities found in corrosion resistant alloys intended for the same or similar use. In addition, one or both of W and V may be substituted for some or all of the Mo. The alloy provides a solid solution that is substantially all FCC
phase, but may include minor amounts of secondary phases that do not adversely affect the corrosion resistance and mechanical properties provided by the alloy.
In accordance with another aspect of the present invention there is provided a multi-element, corrosion resistant, high entropy alloy having the atomic formula (Fe, Mn)aCobNieCrx(Mo, W, V)), wherein a and hare each 12-35 atomic percent (at.%), c and x are each 12-40 at.%, and y is 4-20 at.%. W and/or V may be substituted for some or all of the Mo on an equiatomic basis. The alloy also comprises from at least about 0.10% N up to the solubility limit.
Within the foregoing alloy compositions, the elements are selected to provide the following combination of parameters;
3 -6 kJ/mol < AFL, < 0 kJ/mol;
2.00% <3 <4.5%;
ASmix > 12 J/K mol; and the valence electron concentration is greater than about 7.80.
It is contemplated that the alloy according to the present invention may comprise or may consist essentially of the elements described above, throughout the following specification, and in the appended claims. Here and throughout this application the term -percent" and the symbol mean percent by weight or percent by mass, unless otherwise indicated.
BRIEF DESCRIPTION OF THE DRAWING
The drawing is a graph of Rockwell C hardness (HRC) as a function of cold working percent for Example 5 of the alloy according to this invention.
DETAILED DESCRIPTION
By using the foregoing parameters in the design of multi-element alloy, corrosion resistant alloy, it is believed that higher amounts of elements such as molybdenum, tungsten, and vanadium, can be included in a CoCrNiMnFe base alloy to provide an FCC solid solution structure that is substantially free of undesired secondary phases. The alloy also includes a small amount of N as an interstitial element. An equiatomic or near-equiatomic composition comprising a combination of Cr, Mn, Fe, Co. and Ni provides the multi-element base of the high entropy alloy according to this invention. The combination of base elements is chosen because it meets the constraints for HEA outlined about. Interstitial elements such as N
have not been studied extensively within the HEA design constructs and may require novel design considerations that go beyond the rules discussed above. Specifically, the use of AHõ,,,, as an average term should be avoided in order to properly design an alloy in which nitride formation does not occur. Relatively large additions of Mo, W, or V in conjunction with N at or close to its solubility limit provides a novel alloy system with potentially superior corrosion resistance compared to the known Fe-base, Ni-base, and Co-base stainless steel alloys.
2.00% <3 <4.5%;
ASmix > 12 J/K mol; and the valence electron concentration is greater than about 7.80.
It is contemplated that the alloy according to the present invention may comprise or may consist essentially of the elements described above, throughout the following specification, and in the appended claims. Here and throughout this application the term -percent" and the symbol mean percent by weight or percent by mass, unless otherwise indicated.
BRIEF DESCRIPTION OF THE DRAWING
The drawing is a graph of Rockwell C hardness (HRC) as a function of cold working percent for Example 5 of the alloy according to this invention.
DETAILED DESCRIPTION
By using the foregoing parameters in the design of multi-element alloy, corrosion resistant alloy, it is believed that higher amounts of elements such as molybdenum, tungsten, and vanadium, can be included in a CoCrNiMnFe base alloy to provide an FCC solid solution structure that is substantially free of undesired secondary phases. The alloy also includes a small amount of N as an interstitial element. An equiatomic or near-equiatomic composition comprising a combination of Cr, Mn, Fe, Co. and Ni provides the multi-element base of the high entropy alloy according to this invention. The combination of base elements is chosen because it meets the constraints for HEA outlined about. Interstitial elements such as N
have not been studied extensively within the HEA design constructs and may require novel design considerations that go beyond the rules discussed above. Specifically, the use of AHõ,,,, as an average term should be avoided in order to properly design an alloy in which nitride formation does not occur. Relatively large additions of Mo, W, or V in conjunction with N at or close to its solubility limit provides a novel alloy system with potentially superior corrosion resistance compared to the known Fe-base, Ni-base, and Co-base stainless steel alloys.
4 Nickel and cobalt are present in the high entropy alloy of this invention to help stabilize the preferred FCC phase. Nickel and cobalt also benefit the desired single phase nature of the alloy by reducing the precipitation of undesirable ordered phases such as sigma (G) and mu ( ) phases in the solid solution. In this way nickel and cobalt benefit the ductility provided by the alloy. Nickel and cobalt are relatively expensive elements and so their contents are limited to control the cost of making the alloy of this invention.
Chromium contributes to the general and localized corrosion resistance provided by this alloy. It is also believed that chromium helps to increase the solubility of nitrogen in the alloy.
Too much chromium adversely affects the mechanical properties (e.g., ductility) and corrosion resistance by promoting the precipitation of ordered phases, like sigma and/or Chromium nitrides.
The alloy also contains about 4 to about 20 atomic percent (at. %) or at least about 8% up to about 28% weight percent of molybdenum to benefit the alloy's resistance to localized corrosion such as pitting corrosion. Too much molybdenum promotes the precipitation and stabilization of topologically close packed phases which adversely affects the corrosion resistance and mechanical properties. Like chromium too much molybdenum adversely affects the ductility and processability of the alloy because it forms sigma phase at relatively high temperatures. Tungsten and/or vanadium can be substituted for some or all of the molybdenum on an equiatomic basis.
Manganese is present in the alloy of this invention because it benefits the solubility of nitrogen in the solid solution of the alloy. Too much manganese reduces the solidus temperature of the alloy which can adversely affect the intergranular strength during hot working.
Iron contributes to the high entropy of mixing (AS.) that characterizes this alloy and helps to stabilize the desired single phase FCC structure of the alloy. Iron is also present as a substitute for some of the nickel and/or cobalt to help limit the cost of producing the alloy.
Similar to chromium and molybdenum, too much iron can result in the precipitation of sigma phase which adversely affects the ductility of the alloy and its processability.
Chromium contributes to the general and localized corrosion resistance provided by this alloy. It is also believed that chromium helps to increase the solubility of nitrogen in the alloy.
Too much chromium adversely affects the mechanical properties (e.g., ductility) and corrosion resistance by promoting the precipitation of ordered phases, like sigma and/or Chromium nitrides.
The alloy also contains about 4 to about 20 atomic percent (at. %) or at least about 8% up to about 28% weight percent of molybdenum to benefit the alloy's resistance to localized corrosion such as pitting corrosion. Too much molybdenum promotes the precipitation and stabilization of topologically close packed phases which adversely affects the corrosion resistance and mechanical properties. Like chromium too much molybdenum adversely affects the ductility and processability of the alloy because it forms sigma phase at relatively high temperatures. Tungsten and/or vanadium can be substituted for some or all of the molybdenum on an equiatomic basis.
Manganese is present in the alloy of this invention because it benefits the solubility of nitrogen in the solid solution of the alloy. Too much manganese reduces the solidus temperature of the alloy which can adversely affect the intergranular strength during hot working.
Iron contributes to the high entropy of mixing (AS.) that characterizes this alloy and helps to stabilize the desired single phase FCC structure of the alloy. Iron is also present as a substitute for some of the nickel and/or cobalt to help limit the cost of producing the alloy.
Similar to chromium and molybdenum, too much iron can result in the precipitation of sigma phase which adversely affects the ductility of the alloy and its processability.
5 At least about 0.10% nitrogen is also present in this alloy as an interstitial element. The addition of nitrogen helps to further stabilize the FCC phase and benefits the localized corrosion resistance provided by the alloy. As an interstitial element nitrogen also contributes to the good mechanical properties provided by the alloy such as its yield strength and tensile strength.
Nitrogen may be present up to its solubility limit in the alloy, but preferably is limited to not more than about 1.00% in this alloy.
The alloy according to the present invention may also include copper to benefit the stability of the FCC phase structure. However, too much copper, reduces the solidus temperature of the alloy which can result in incipient intergranular liquation during hot working of the alloy.
An alloy in accordance with this invention provides very good resistance to corrosion, especially pitting corrosion. In this regard the alloy is characterized by having a pitting resistance equivalent number (PREN) of at least 50 where the PREN is defined as follows:
PREN = %Cr + 3.3x%Mo + 16x%N. Preferably, the alloy is characterized by a PREN
of at least about 65 and better yet at least about 70.
The elements that constitute the alloy of this invention are selected to provide the following combination of parameters;
Nitrogen may be present up to its solubility limit in the alloy, but preferably is limited to not more than about 1.00% in this alloy.
The alloy according to the present invention may also include copper to benefit the stability of the FCC phase structure. However, too much copper, reduces the solidus temperature of the alloy which can result in incipient intergranular liquation during hot working of the alloy.
An alloy in accordance with this invention provides very good resistance to corrosion, especially pitting corrosion. In this regard the alloy is characterized by having a pitting resistance equivalent number (PREN) of at least 50 where the PREN is defined as follows:
PREN = %Cr + 3.3x%Mo + 16x%N. Preferably, the alloy is characterized by a PREN
of at least about 65 and better yet at least about 70.
The elements that constitute the alloy of this invention are selected to provide the following combination of parameters;
-6 kJ/mol < AH. < 0 kJ/mol;
2.00% < 6 < 4.5%;
AS. > 12 J/K mol; and the valence electron concentration (VEC) is greater than about 7.80. ASmix is mainly affected by the number of main elements in the alloy and their concentrations. Preferably, a minimum of five equiatomic elements provide a ASmix that results in a stabilized alloy microstructure. In the five-element embodiment of the alloy it is expected that ASi, will be not more than about 13-13.5 J/K mol. However, in the copper-containing embodiment it is expected that ASõõx will be greater than 13-13.5 J/K mol. AfInilx is determined by the chemical affinity of the constituent elements and is preferably as close to zero as practicable to allow the entropy to manage the stability of the alloy. The parameter 6 is related to the difference in atomic size of the constituent elements. In this alloy, molybdenum is the largest atom and is the one that most affects the value of 6.
Valence electron concentration is the number of total electrons in the valence band including the "d" electrons. Cobalt and nickel have the higher VEC's, 9 and 10 respectively, than the other elements. However, since this is an alloy, the VEC is calculated as VEC = Ci(VEC)i Where Ci is the concentration of element i. Co and Ni affect the VEC in this alloy. Preferably, the alloy according to this invention provides a VEC greater than 8Ø
WORKING EXAMPLES
In order to demonstrate the properties provided by the alloys according to this invention six heats were vacuum induction melted and then cast as 40-1b. ingots. The weight percent compositions of the six heats are set forth in Table 1 below as Examples 1-6.
Table 1 Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6 0.137 0.229 0.130 0.167 0.227 0.128 Si 0.03 0.03 0.02 0.03 0.03 0.03 Cr 13.30 20.25 13.30 15.77 21.94 13.50 Ni 21.60 17.44 33.50 32.68 27.70 22.44 Mo 17.25 12.84 17.71 16.20 12.72 17.48 Co 26.45 25.40 17.27 16.93 19.84 25.81 Fe+Mn 21.23 23.81 18.07 18.22 17.54 20.61 After solidification it was determined that the ingots contained mainly a solid solution consisting essentially of an FCC structure with some interdendritic secondary phase(s).
The 40-lb ingots were homogenized, forged to 0.75" square bars, and then solution annealed at 2250 F for 2.5 hrs.
2.00% < 6 < 4.5%;
AS. > 12 J/K mol; and the valence electron concentration (VEC) is greater than about 7.80. ASmix is mainly affected by the number of main elements in the alloy and their concentrations. Preferably, a minimum of five equiatomic elements provide a ASmix that results in a stabilized alloy microstructure. In the five-element embodiment of the alloy it is expected that ASi, will be not more than about 13-13.5 J/K mol. However, in the copper-containing embodiment it is expected that ASõõx will be greater than 13-13.5 J/K mol. AfInilx is determined by the chemical affinity of the constituent elements and is preferably as close to zero as practicable to allow the entropy to manage the stability of the alloy. The parameter 6 is related to the difference in atomic size of the constituent elements. In this alloy, molybdenum is the largest atom and is the one that most affects the value of 6.
Valence electron concentration is the number of total electrons in the valence band including the "d" electrons. Cobalt and nickel have the higher VEC's, 9 and 10 respectively, than the other elements. However, since this is an alloy, the VEC is calculated as VEC = Ci(VEC)i Where Ci is the concentration of element i. Co and Ni affect the VEC in this alloy. Preferably, the alloy according to this invention provides a VEC greater than 8Ø
WORKING EXAMPLES
In order to demonstrate the properties provided by the alloys according to this invention six heats were vacuum induction melted and then cast as 40-1b. ingots. The weight percent compositions of the six heats are set forth in Table 1 below as Examples 1-6.
Table 1 Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Ex. 6 0.137 0.229 0.130 0.167 0.227 0.128 Si 0.03 0.03 0.02 0.03 0.03 0.03 Cr 13.30 20.25 13.30 15.77 21.94 13.50 Ni 21.60 17.44 33.50 32.68 27.70 22.44 Mo 17.25 12.84 17.71 16.20 12.72 17.48 Co 26.45 25.40 17.27 16.93 19.84 25.81 Fe+Mn 21.23 23.81 18.07 18.22 17.54 20.61 After solidification it was determined that the ingots contained mainly a solid solution consisting essentially of an FCC structure with some interdendritic secondary phase(s).
The 40-lb ingots were homogenized, forged to 0.75" square bars, and then solution annealed at 2250 F for 2.5 hrs.
7 followed by water quenching. It was determined that the alloy had a solid solution structure consisting substantially of the FCC phase in the solution-annealed-and-quenched condition.
Test specimens for critical pitting temperature testing, potentiodynamic testing, and slow strain rate testing were obtained from the solution annealed 0.75" square bars prepared from each ingot. Critical pitting temperature (CPT) testing was performed in a 1 M
solution of NaCl at 0.7 volts with a nitrogen gas purge in accordance with ASTM Standard Test Procedure G150. The results of the CPT testing are shown in Table 2 below.
Table 2 CPT
Ex. 1 >99.7 C
Ex. 2 90.65 C
Ex. 3 >95 C
Ex. 4 >95 C
Ex. 5 >95 C
Ex. 6 >95 C
Cyclic polarization potentiodynamic testing was performed based on ASTM
Standard Test Procedure G61. Voltage values at the knee of the curve, at 50 pA/cm2, and at 100 pA/cm2 were measured for two sets of samples prepared from solution annealed 0.75"
square bars. The results of the potentiodynamic pitting tests are shown in Table 3 below including the pitting potentials and the repassivation potentials in millivolts (mV).
Test specimens for critical pitting temperature testing, potentiodynamic testing, and slow strain rate testing were obtained from the solution annealed 0.75" square bars prepared from each ingot. Critical pitting temperature (CPT) testing was performed in a 1 M
solution of NaCl at 0.7 volts with a nitrogen gas purge in accordance with ASTM Standard Test Procedure G150. The results of the CPT testing are shown in Table 2 below.
Table 2 CPT
Ex. 1 >99.7 C
Ex. 2 90.65 C
Ex. 3 >95 C
Ex. 4 >95 C
Ex. 5 >95 C
Ex. 6 >95 C
Cyclic polarization potentiodynamic testing was performed based on ASTM
Standard Test Procedure G61. Voltage values at the knee of the curve, at 50 pA/cm2, and at 100 pA/cm2 were measured for two sets of samples prepared from solution annealed 0.75"
square bars. The results of the potentiodynamic pitting tests are shown in Table 3 below including the pitting potentials and the repassivation potentials in millivolts (mV).
8
9 PCT/US2018/021461 Table 3 Pitting Potential Pitting Potential Pitting Potential @ Repassivation @ Knee @ 500A/cm2 100pA/cm2 Potential Ex. 1 891.5 949.3 961.9 846.3 Ex. 2 887.2 946.4 956.3 784.2 Ex. 3 937.9 966.1 974.6 853.3 Ex. 4 914.8 950.7 956.7 858 Ex. 5 921.3 961.2 965.8 867 Ex. 6 943.2 967.2 973.1 849 Another set of samples were obtained from the 0.75 in. bars of each example for testing resistance to corrosion in acidic solutions. The samples were tested after immersion in a boiling aqueous solution containing 85% by volume of phosphoric acid (H3PO4).
Additional samples were tested after immersion in a boiling aqueous solution containing 60% by volume of nitric acid (HNO3). Further samples were tested after immersion in an of acid mixture in accordance ASTM Standard Test Procedure G28-02, Practice A. A fourth set of samples were tested after immersion in an of acid mixture in accordance ASTM Standard Test Procedure G28-02, Practice B. The results of the acidic corrosion tests for each example are presented in Table 4 including the weight loss in mills per year (mpy). Table 4 includes a qualitative assessment of the severity of intergranular attack for the specimens tested in accordance with ASTM G28-02, Methods A
and B.
Table 4 Heat 85% H3PO4 65% HNO3 AS TM G28-B ASTM G28-A
Sample Ex. 1 60.5 568.5 112.1 Light IGA 799.7 Severe IGA
Ex. 2 609.9 96.7 5.8 NVA
712.6 Severe IGA
Ex. 3 N/A* 904.5 N/A* N/A
480.4 Severe IGA
Ex. 4 55.55 335.8 21.35 NVA 139.2 Light IGA
Ex. 5 124 22.4 2 NVA 16.5 NVA
Ex. 6 74.85 1125.7 81.95 Light IGA 471.4 Severe IGA
IGA= Intergranular attack.
NVA= Nonvisible attack *The test could not be completed because of technical difficulties and insufficient material for retesting.
The data presented in Tables 2, 3, and 4 show that all the examples provided very good resistance to pitting in a chloride-containing environment, as well as good resistance to intergranular corrosion in acidic environments.
Slow strain rate testing of specimens from Examples 1, 2, 4, and 5 was performed in each of three different environments: ambient air, a 3.5% NaC1 solution at boiling temperature, and a 3.5% NaCl solution at boiling temperature with a pH of 1Ø The results of the slow strain rate testing are shown in Table 5 below including the percent elongation (% El.), the percent reduction in area (%RA), and the number of hours to fracture (Hours). Also shown in Table 5 are the results of each tested property presented as a percentage of the same property measured in air. In the last column of Table 5 is shown the "% of Air - Composite" which is the average of the % El. Air Avg, %RA Air Avg, and Hr Air Avg. It is calculated as (%El. Air Avg. + %RA
Air Avg. + Hrs. Air Avg.)/3.
Table 5 Environment %El. %El. %RA %RA Hours Hrs. as % of Air as % as % % of Composite of of Air Air Air Avg.
Avg. Avg.
Ex. 1 Air 92.8 75.0 59.1 3.5 NaCl @ 92.6 99.8 73.0 97.3 46.4 78.5 91.9 Boiling 3.5 NaCl @ 88.6 95.4 73.0 97.3 42.9 72.6 88.4 Boiling, pH
1.0 Ex. 2 Air 91.1 72.8 45.5 3.5 NaCl @ 92.0 100 65.9 90.5 41.5 91.2 93.9 Boiling 3.5 NaC1 @ 87.9 96.5 65.0 89.3 42.5 93.4 93.1 Boiling, pH
1.0 Ex. 4 Air 87.7 74.8 61.5 3.5 NaCl @ 87.2 99.43 75 100 60.3 98.05 99.1 Boiling 3.5 NaC1 @ 81.4 92.82 70 93.58 54.1 87.97 91.4 Boiling, pH
1.0 Ex. 5 Air 90.7 79.5 63.1 3.5 NaC1 @ 87.1 96.03 70.2 88.30 60.2 95.4 93.2 Boiling 3.5 NaC1 @ 73.7 81.26 54.3 68.30 50.7 80.35 76.6 Boiling, pH
1.0 The results presented in Table 5 show that Examples 1, 2, 4, and 5 are practically immune to boiling 3.5% NaCl, even at a pH of 1.0, thereby showing the good corrosion resistance in the boiling sodium chloride environment.
Two sets of longitudinal tensile samples were prepared from the bars of Examples 4, 5, and 6, one set for mechanical testing at room temperature (25 C) and the other set for testing at a cryogenic temperature (-100 C). The results of the room temperature tensile testing are presented in Table 6 and the results of the cryogenic tensile testing are presented in Table 7. For both sets of tests the results include the 0.2% offset yield strength (Y.S) and the ultimate tensile strength (U.T.S.) in ksi (MPa), the percent elongation in 4 diameters (%El.), and the percent reduction in area (%R.A.).
Table 6 Y.S. U.T.S.
%El. %R.A.
Ex. ksi MPa ksi MPa 4 51.3 354 111 765 73 29 55.9 385 118 813 72 29 6 54.4 375 112 772 70 26 Table 7 Y.S. U.T.S.
%El. %R.A.
Ex. ksi MPa ksi MPa 4 72.8 502 138 951 78 26 5 77.2 532 148 1020 76 27 6 74.6 514 139 958 87 23 One of the important properties in this alloy is the very high ductility provided by the alloy as demonstrated by the high elongation values set forth in Tables 6 and 7. By way of example, the percent elongation provided by the alloy is up to 73% at room temperature which compares very favorably to 58% elongation provided by the known stainless steels. However, more important is the capability to provide that level of ductility even at cryogenic temperatures without adversely affecting the tensile strength provided by the alloy as shown in Table 7.
In addition to the exceptional corrosion resistance and mechanical properties provided by the alloy according to the invention as presented in Tables 2 through 7, this alloy provides excellent cold processability as demonstrated by its cold work hardening capability. In this regard, the alloy is able to provide a Rockwell C-scale hardness (HRC) of about 37 after about 30% cold work, where the percent cold work is defined by the equation below:
Initial Area ¨ final Area %CW = ________________________________________________ Initial Area In order to demonstrate the good cold processability provided by this alloy, material from Example 5 was cold worked to increasing percent reductions in cross-sectional area and the HRC
was measured at several intervals. The results are shown is shown the drawing figure as a graph of the measured HRC values as a function of the percent cold reduction. The graphed data shows the unexpectedly high ductility provided by this alloy allows the alloy to be cold worked up to 70% or more while reaching a hardness of about 45 HRC.
The terms and expressions which are employed in this specification are used as terms of description and not of limitation. There is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof. It is recognized that various modifications are possible within the invention described and claimed herein.
Additional samples were tested after immersion in a boiling aqueous solution containing 60% by volume of nitric acid (HNO3). Further samples were tested after immersion in an of acid mixture in accordance ASTM Standard Test Procedure G28-02, Practice A. A fourth set of samples were tested after immersion in an of acid mixture in accordance ASTM Standard Test Procedure G28-02, Practice B. The results of the acidic corrosion tests for each example are presented in Table 4 including the weight loss in mills per year (mpy). Table 4 includes a qualitative assessment of the severity of intergranular attack for the specimens tested in accordance with ASTM G28-02, Methods A
and B.
Table 4 Heat 85% H3PO4 65% HNO3 AS TM G28-B ASTM G28-A
Sample Ex. 1 60.5 568.5 112.1 Light IGA 799.7 Severe IGA
Ex. 2 609.9 96.7 5.8 NVA
712.6 Severe IGA
Ex. 3 N/A* 904.5 N/A* N/A
480.4 Severe IGA
Ex. 4 55.55 335.8 21.35 NVA 139.2 Light IGA
Ex. 5 124 22.4 2 NVA 16.5 NVA
Ex. 6 74.85 1125.7 81.95 Light IGA 471.4 Severe IGA
IGA= Intergranular attack.
NVA= Nonvisible attack *The test could not be completed because of technical difficulties and insufficient material for retesting.
The data presented in Tables 2, 3, and 4 show that all the examples provided very good resistance to pitting in a chloride-containing environment, as well as good resistance to intergranular corrosion in acidic environments.
Slow strain rate testing of specimens from Examples 1, 2, 4, and 5 was performed in each of three different environments: ambient air, a 3.5% NaC1 solution at boiling temperature, and a 3.5% NaCl solution at boiling temperature with a pH of 1Ø The results of the slow strain rate testing are shown in Table 5 below including the percent elongation (% El.), the percent reduction in area (%RA), and the number of hours to fracture (Hours). Also shown in Table 5 are the results of each tested property presented as a percentage of the same property measured in air. In the last column of Table 5 is shown the "% of Air - Composite" which is the average of the % El. Air Avg, %RA Air Avg, and Hr Air Avg. It is calculated as (%El. Air Avg. + %RA
Air Avg. + Hrs. Air Avg.)/3.
Table 5 Environment %El. %El. %RA %RA Hours Hrs. as % of Air as % as % % of Composite of of Air Air Air Avg.
Avg. Avg.
Ex. 1 Air 92.8 75.0 59.1 3.5 NaCl @ 92.6 99.8 73.0 97.3 46.4 78.5 91.9 Boiling 3.5 NaCl @ 88.6 95.4 73.0 97.3 42.9 72.6 88.4 Boiling, pH
1.0 Ex. 2 Air 91.1 72.8 45.5 3.5 NaCl @ 92.0 100 65.9 90.5 41.5 91.2 93.9 Boiling 3.5 NaC1 @ 87.9 96.5 65.0 89.3 42.5 93.4 93.1 Boiling, pH
1.0 Ex. 4 Air 87.7 74.8 61.5 3.5 NaCl @ 87.2 99.43 75 100 60.3 98.05 99.1 Boiling 3.5 NaC1 @ 81.4 92.82 70 93.58 54.1 87.97 91.4 Boiling, pH
1.0 Ex. 5 Air 90.7 79.5 63.1 3.5 NaC1 @ 87.1 96.03 70.2 88.30 60.2 95.4 93.2 Boiling 3.5 NaC1 @ 73.7 81.26 54.3 68.30 50.7 80.35 76.6 Boiling, pH
1.0 The results presented in Table 5 show that Examples 1, 2, 4, and 5 are practically immune to boiling 3.5% NaCl, even at a pH of 1.0, thereby showing the good corrosion resistance in the boiling sodium chloride environment.
Two sets of longitudinal tensile samples were prepared from the bars of Examples 4, 5, and 6, one set for mechanical testing at room temperature (25 C) and the other set for testing at a cryogenic temperature (-100 C). The results of the room temperature tensile testing are presented in Table 6 and the results of the cryogenic tensile testing are presented in Table 7. For both sets of tests the results include the 0.2% offset yield strength (Y.S) and the ultimate tensile strength (U.T.S.) in ksi (MPa), the percent elongation in 4 diameters (%El.), and the percent reduction in area (%R.A.).
Table 6 Y.S. U.T.S.
%El. %R.A.
Ex. ksi MPa ksi MPa 4 51.3 354 111 765 73 29 55.9 385 118 813 72 29 6 54.4 375 112 772 70 26 Table 7 Y.S. U.T.S.
%El. %R.A.
Ex. ksi MPa ksi MPa 4 72.8 502 138 951 78 26 5 77.2 532 148 1020 76 27 6 74.6 514 139 958 87 23 One of the important properties in this alloy is the very high ductility provided by the alloy as demonstrated by the high elongation values set forth in Tables 6 and 7. By way of example, the percent elongation provided by the alloy is up to 73% at room temperature which compares very favorably to 58% elongation provided by the known stainless steels. However, more important is the capability to provide that level of ductility even at cryogenic temperatures without adversely affecting the tensile strength provided by the alloy as shown in Table 7.
In addition to the exceptional corrosion resistance and mechanical properties provided by the alloy according to the invention as presented in Tables 2 through 7, this alloy provides excellent cold processability as demonstrated by its cold work hardening capability. In this regard, the alloy is able to provide a Rockwell C-scale hardness (HRC) of about 37 after about 30% cold work, where the percent cold work is defined by the equation below:
Initial Area ¨ final Area %CW = ________________________________________________ Initial Area In order to demonstrate the good cold processability provided by this alloy, material from Example 5 was cold worked to increasing percent reductions in cross-sectional area and the HRC
was measured at several intervals. The results are shown is shown the drawing figure as a graph of the measured HRC values as a function of the percent cold reduction. The graphed data shows the unexpectedly high ductility provided by this alloy allows the alloy to be cold worked up to 70% or more while reaching a hardness of about 45 HRC.
The terms and expressions which are employed in this specification are used as terms of description and not of limitation. There is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof. It is recognized that various modifications are possible within the invention described and claimed herein.
Claims (12)
1. A multi-principal element, high entropy, corrosion resistant alloy having a solid solution phase and wherein the alloy consists essentially of, in weight percent:
Co 13 to 28 Ni 13 to 35 Fe+Mn 13 to 28 Cr 13 to 37 Mo 8 to 28 0.10 to 1.00 and the usual impurities, wherein one or both of W and V may be substituted for some or all of the Mo, wherein the alloy optionally contains 13 to 28 weight percent copper, and wherein nitrogen is present interstitially.
Co 13 to 28 Ni 13 to 35 Fe+Mn 13 to 28 Cr 13 to 37 Mo 8 to 28 0.10 to 1.00 and the usual impurities, wherein one or both of W and V may be substituted for some or all of the Mo, wherein the alloy optionally contains 13 to 28 weight percent copper, and wherein nitrogen is present interstitially.
2. The multi-principal element, corrosion resistant alloy claimed in Claim 1 wherein the solid solution phase consists essentially of a face-centered-cubic crystalline structure.
3. The multi-principal element, corrosion resistant alloy claimed in Claim 1 wherein the alloy has the following characteristics:
-6 kJ/mol < AHmix < 0 kJ/mol, ASmix > 12 J/(K mol), 2.00% < 6 < 4.5%, and the valence electron concentration of the alloy is greater than 7.80.
-6 kJ/mol < AHmix < 0 kJ/mol, ASmix > 12 J/(K mol), 2.00% < 6 < 4.5%, and the valence electron concentration of the alloy is greater than 7.80.
4. A high entropy, corrosion resistant alloy that forms a single phase solid solution, said alloy having the formula (Fe, Mn)aCobNicCrx(Mo, W, V)y wherein a, b, c, x, and y are as follows in atomic percent, < a < 35, 10 < b < 35, 10 < c < 40, 10 < x < 40, Date Recue/Date Received 2020-05-19 4 < y < 20, wherein W and V may be substituted for some or all of Mo on an equiatomic basis, wherein the alloy comprises from at least 0.10% N up to the solubility limit, wherein nitrogen is present interstitially, and wherein the alloy optionally contains 10 to 30 atomic percent copper.
5. The high entropy, corrosion resistant alloy claimed in Claim 4 wherein the solid solution phase consists essentially of a face centered cubic crystalline structure.
6. The high entropy, corrosion resistant alloy claimed in Claim 4 wherein the alloy has the following characteristics:
-6 kJ/mol < AHmi, < 0 kJ/mol, ASmi, > 12 J/(K mol), 2.00% < 6 < 4.5%, and the valence electron concentration of the alloying elements is greater than 7.80.
-6 kJ/mol < AHmi, < 0 kJ/mol, ASmi, > 12 J/(K mol), 2.00% < 6 < 4.5%, and the valence electron concentration of the alloying elements is greater than 7.80.
7. The high entropy, corrosion resistant alloy as claimed in Claim 1 wherein the alloy consists essentially of, in weight percent:
Co 13 to 28 Ni 13 to 35 Cu 13 to 28 Fe+Mn 13 to 28 Cr 13 to 37 Mo 8 to 28, and 0.10 to 1.00.
Co 13 to 28 Ni 13 to 35 Cu 13 to 28 Fe+Mn 13 to 28 Cr 13 to 37 Mo 8 to 28, and 0.10 to 1.00.
8. The high entropy, corrosion resistant alloy claimed in Claim 7 wherein the solid solution phase consists essentially of a face centered cubic crystalline structure.
9. The high entropy, corrosion resistant alloy claimed in Claim 7 wherein the alloy has the following characteristics:
-6 kJ/mol < AHmi, < 0 kJ/mol, Date Recue/Date Received 2020-05-19 ASmix > 12 J/(K mol), 2.00% < < 4.5%, and the valence electron concentration of the alloy is greater than 7.80.
-6 kJ/mol < AHmi, < 0 kJ/mol, Date Recue/Date Received 2020-05-19 ASmix > 12 J/(K mol), 2.00% < < 4.5%, and the valence electron concentration of the alloy is greater than 7.80.
10. The high entropy, corrosion resistant alloy as claimed in Claim 4 wherein said alloy has the formula (Fe, Mn)aCobNicCudCrx(Mo, W, V)y and a, b, c, d, x, and y are as follows, in atomic percent, 12 < a < 30, 12 < b < 30, 12 < c < 30, 12 < d < 30 12 < x < 30, and 4 < y < 18.
11. The high entropy, corrosion resistant alloy claimed in Claim 10 wherein the solid solution phase consists essentially of a face centered cubic crystalline structure.
12. The high entropy, corrosion resistant alloy claimed in Claim 10 wherein the alloy has the following characteristics:
-6 kJ/mol < AHmix < 0 kJ/mol, ASmix > 12 J/(K mol), 2.00% < < 4.5%, and the valence electron concentration of the alloying elements is greater than 7.80.
Date Recue/Date Received 2020-05-19
-6 kJ/mol < AHmix < 0 kJ/mol, ASmix > 12 J/(K mol), 2.00% < < 4.5%, and the valence electron concentration of the alloying elements is greater than 7.80.
Date Recue/Date Received 2020-05-19
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CN116005150B (en) * | 2022-12-07 | 2023-09-19 | 哈尔滨工业大学 | High-temperature friction wear resistant high-entropy alloy coating and preparation method thereof |
CN116043091B (en) * | 2022-12-28 | 2023-09-01 | 北京理工大学 | TiZrNb-based high-entropy alloy and preparation method thereof |
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US20020159914A1 (en) * | 2000-11-07 | 2002-10-31 | Jien-Wei Yeh | High-entropy multielement alloys |
JP4190720B2 (en) * | 2000-11-29 | 2008-12-03 | 國立清華大學 | Multi-component alloy |
CN103556146B (en) * | 2013-11-06 | 2016-01-20 | 四川建筑职业技术学院 | Prepare the method for high-entropy alloy coating |
US20150368770A1 (en) * | 2014-06-20 | 2015-12-24 | Huntington Alloys Corporation | Nickel-Chromium-Iron-Molybdenum Corrosion Resistant Alloy and Article of Manufacture and Method of Manufacturing Thereof |
CN105671392B (en) * | 2014-11-19 | 2017-11-03 | 北京科技大学 | A kind of TiZrHfNb base high-entropy alloys of nitrogen reinforcing and preparation method thereof |
CN105671404B (en) * | 2014-11-19 | 2017-11-03 | 北京科技大学 | A kind of TiZrHfNb base high-entropy alloys of the common alloying of nitrogen oxygen and preparation method thereof |
KR101708763B1 (en) * | 2015-05-04 | 2017-03-08 | 한국과학기술연구원 | Bcc alloys with strong resistance against high temperature neutron irradiation damage |
CN105296836B (en) * | 2015-11-17 | 2017-12-08 | 北京科技大学 | A kind of N with SMExMyHigh-entropy alloy and preparation method thereof |
KR101684856B1 (en) * | 2016-01-29 | 2016-12-09 | 서울대학교 산학협력단 | High-entropy-alloy foam and manufacturing method for the foam |
KR101748836B1 (en) * | 2016-02-15 | 2017-07-03 | 서울대학교 산학협력단 | High entropy alloy having twip/trip property and manufacturing method for the same |
TWI595098B (en) * | 2016-06-22 | 2017-08-11 | 國立清華大學 | High-entropy superalloy |
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2018
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BR112019017951A2 (en) | 2020-05-19 |
JP2020510139A (en) | 2020-04-02 |
CA3055297A1 (en) | 2018-09-13 |
EP3592877A1 (en) | 2020-01-15 |
KR20190127808A (en) | 2019-11-13 |
RU2731924C1 (en) | 2020-09-09 |
CN110651057A (en) | 2020-01-03 |
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