CA2972633C - Motor oil blend for modifying the plastic response of steel - Google Patents
Motor oil blend for modifying the plastic response of steel Download PDFInfo
- Publication number
- CA2972633C CA2972633C CA2972633A CA2972633A CA2972633C CA 2972633 C CA2972633 C CA 2972633C CA 2972633 A CA2972633 A CA 2972633A CA 2972633 A CA2972633 A CA 2972633A CA 2972633 C CA2972633 C CA 2972633C
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- motor oil
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- 239000010705 motor oil Substances 0.000 title claims abstract description 107
- 239000000203 mixture Substances 0.000 title claims abstract description 60
- 239000004033 plastic Substances 0.000 title claims abstract description 19
- 230000004044 response Effects 0.000 title claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 title description 17
- 239000010959 steel Substances 0.000 title description 17
- 239000000654 additive Substances 0.000 claims abstract description 52
- 230000000996 additive effect Effects 0.000 claims abstract description 50
- 239000000126 substance Substances 0.000 claims abstract description 32
- 239000004711 α-olefin Substances 0.000 claims abstract description 28
- 239000002199 base oil Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000470 constituent Substances 0.000 claims abstract description 16
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 11
- 239000011701 zinc Substances 0.000 claims abstract description 11
- 230000001050 lubricating effect Effects 0.000 claims abstract description 10
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 9
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims description 19
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 19
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 19
- 150000003871 sulfonates Chemical class 0.000 claims description 17
- -1 calcium sulfonates Chemical class 0.000 claims description 14
- 239000003849 aromatic solvent Substances 0.000 claims description 9
- 239000011575 calcium Substances 0.000 claims description 5
- 229910052791 calcium Inorganic materials 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 230000009974 thixotropic effect Effects 0.000 claims description 4
- 239000003921 oil Substances 0.000 description 20
- 239000000314 lubricant Substances 0.000 description 13
- 229940060184 oil ingredients Drugs 0.000 description 12
- 230000009257 reactivity Effects 0.000 description 9
- 238000012360 testing method Methods 0.000 description 7
- 229920013639 polyalphaolefin Polymers 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- 239000003502 gasoline Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000003879 lubricant additive Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000002028 premature Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052793 cadmium Inorganic materials 0.000 description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004611 spectroscopical analysis Methods 0.000 description 2
- 235000015096 spirit Nutrition 0.000 description 2
- 241001248480 Alteromonadaceae Species 0.000 description 1
- 241000947840 Alteromonadales Species 0.000 description 1
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 241000606007 Cardiobacteriaceae Species 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 241000607473 Edwardsiella <enterobacteria> Species 0.000 description 1
- 241000305071 Enterobacterales Species 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910001245 Sb alloy Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005267 amalgamation Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002140 antimony alloy Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000006280 diesel fuel additive Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 239000003254 gasoline additive Substances 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- 239000006194 liquid suspension Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- COTPAMORPWZHKE-UHFFFAOYSA-H trizinc;thiophosphate;thiophosphate Chemical class [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=O.[O-]P([O-])([O-])=S COTPAMORPWZHKE-UHFFFAOYSA-H 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M161/00—Lubricating compositions characterised by the additive being a mixture of a macromolecular compound and a non-macromolecular compound, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F17/00—Metallocenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/16—Halogen-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/06—Sulfur
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M127/00—Lubricating compositions characterised by the additive being a non- macromolecular hydrocarbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M131/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing halogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
- C10M143/08—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation containing aliphatic monomer having more than 4 carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/042—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/02—Well-defined aliphatic compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/102—Aliphatic fractions
- C10M2203/1025—Aliphatic fractions used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2213/06—Perfluoro polymers
- C10M2213/062—Polytetrafluoroethylene [PTFE]
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/046—Overbased sulfonic acid salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/64—Environmental friendly compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Lubricants (AREA)
Abstract
An environmentally-improved motor oil blend and related methods for properly lubricating components of an engine and favorably modifying a plastic response of components of the engine, the blend being free of zinc di-alkyl-di-thiophosphates (ZDDP) and free of zinc di-thiophosphate (ZDTP), comprising: a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils; a motor oil additive comprising alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil; ZDDP omitted from the chemical constituents of the motor oil; and ZDTP omitted from the chemical constituents of the motor oil.
Description
Motor Oil Blend for Modifying the Plastic Response of Steel 10 Background of the Invention The field of this invention relates to the latest technology for substantially reducing steel-to-steel wear along with eliminating the need for Zinc Dialkyldithiophosphates (ZDDP) in motor oils as an anti-wear component. The composition of this invention has been shown to modify the plastic response of steel while having a positive influence on the chemical reactivity of the surfaces subjected to being worn down due to friction. Specifically, based on the tribological testing detailed in US 14/699,924, spectroscopic analysis of the wear tracks of an engine disk revealed that chemical elements like P, S, Mn, Zn, which can be from the ZDDP in the oil, were not detected. This suggests that this composition inhibits the reaction of ZDDP and renders it unnecessary for reducing wear.
This is important, because today there is a movement within a number of states and countries to remove or substantially reduce the need for ZDDP in motor oils. Environmentalists in the US have lobbied both State and Federal departments to legislate such a ban. Unfortunately, governments have been reluctant to issue or enforce such a ban until a cost-effective alternative becomes available which can have the same or better anti-wear performance results as ZDDP, while eliminating the need for ZDDP itself.
There are in fact two types of zinc-thiophosphates universally added to motor oils used today: zinc di-alkyl-di-thiophosphates (which is ZDDP proper), and / or zinc di-thiophosphate (which is often abbreviated to ZDTP). Unless otherwise specified, when the acronym ZDDP is used in this disclosure, it is being used to refer to either of these, with or without the di-alkyl group. And specifically, the composition of this invention eliminates the need for either of ZDDP-proper, or ZDTP to be used in motor oils any longer.
The automotive industry was much simpler in the early days. Engines bearings were made from a soft tin/copper/antimony alloy, commonly referred to as babbitt. This alloy is relatively inert chemically and has the ability to absorb small amounts of foreign particulate material. But, as engine horsepower increased, babbitt alloy surfaces proved to be inadequate to bear the increased loading on these surfaces.
Thus, the need for harder bearings arose, and new types of bearings with cadmium / silver, cadmium / nickel, and copper / lead construction were developed. Such bearings were much stronger, but were not as chemically inert as babbitt and could be attacked by the acids generated from oil oxidation. These new bearings were unable to absorb foreign material such as carbon, grit and wear debris into the bearing material, and consequently, improvements in oil filtration were developed and used in vehicles to decrease premature wear.
Further, bearing corrosion inhibitors, anti-wear agents and acid inhibitor compounds were developed to protect these new bearings. There was a need to protect the bearings against both corrosive and mechanical wear, and many of these compounds served both functions. Compounds such as sulfurized sperm oil, organic phosphates, dithiocarbonates and dithiophosphates were experimented with to reduce premature wear. In 1941, Lubrizol developed Zinc Dialkyldithiophosphates, which remain the most commonly-used form of ZDDP, and introduced these to the market.
Initially, ZDDP was added to motor oils in low concentrations of less than 0.3% by volume as a bearing passivator, defined as treating or coating a metal in order to reduce the chemical reactivity of its surface. In addition, ZDDP was found to be a remarkably effective anti-wear agent; a true extreme-pressure (EP) additive for heavily loaded steel-on-steel sliding mechanisms such as camshafts and valve lifters or tappets. During these years, there was little if any concern about the impact of ZDDP upon the environment.
For years, these ZDDP additives have been providing sufficient anti-wear service, starting with the early days of gasoline and diesel non-detergent motor oils, through the present day.
Diesel engines of more than half a century ago, which generally operated at lower speeds and were more massively built, did not exhibit the same wear problems.
But in a gasoline engine, the valve train is more heavily stressed due to the higher engine speeds, and these additives have played and continue to play an important role in reducing wear.
Current and previous motor oils have depended upon the use of ZDDP as a means to protect against premature wear between bearing surfaces and from steel-to-steel contact. In view especially of the detrimental impact of ZDDP
on the environment, it would be desirable to have available a replacement additive which can eliminate the need for ZDDP, which additive at the same time provides the same level of protection ¨
and even better protection ¨ for engine components.
In US Patent 7,745,382, which was the first of several US and foreign patents issued to Ronald J. Sloan and assigned to BestI inc International Research Inc. (BestLine) who are the inventor and assignee for the present application as well, it was disclosed that a synthetic lubricant additive comprising polymerized alpha-olefins (PA0s), hydroisomerized hydro-treated severe hydrocracked base oil, and synthetic sulfonates could provide better engine lubrication and reduce engine wear, and that in fact the PAOs and the base oils could be the primary composition for a broad range of lubricants useful in many different circumstances including and beyond automotive applications, and as applied to many different materials including and beyond steel. This includes diesel fuel additives (US 8,062,388 et.
seq.), gasoline additives (US 7,931,704 et. seq.), general purpose lubricants (US 8,022,020 et. seq.), marine lubricants (US 8,334,244 et. seq.) and even golf club cleaners (US 8,071,522 et. seq.).
But until the tribological testing detailed in US 14/699,924, the tribological mechanism underlying the effectiveness of BestLine's synthetic lubricant additive was not fully understood. This testing established that not only did this PAO, base oil and (optionally) synthetic sulfonate composition enhance lubrication, but this composition was also found to modin) the plastic response of the investigated steel and to influence the chemical reactivity of the worn surfaces. Particularly, as noted above, because elements like P. S. Mn, Zn were not detected when this composition was added to engine oils with ZDDP, this means that this composition inhibits the reaction of ZDDP and renders ZDDP
unnecessary for reducing wear if the PAO and base oil is employed as a substitute.
Thus, it was only with the new understandings first disclosed in US
14/699,924, that consideration could be given to adding this PAO, base oil and optionally synthetic sulfonate composition to motor oils, while at the same time removing all of the ZDDP and / or ZDTP from these very same motor oils. Thus, the addition of this PAO, base oil, sulfonate composition to motor oils simultaneously with the removal of all forms of ZDDP not only reduces engine wear by superior lubrication, but also favorably modifies the plastic response of all steel elements which it lubricates, and at the same time solves an important environmental problem.
The use of this composition to improve motor oils while removing the environmental hann caused by ZDDP
and ZDTP is applicable to all of the five groups of motor oil as defined by the American Petroleum Institute (API).
This is important, because today there is a movement within a number of states and countries to remove or substantially reduce the need for ZDDP in motor oils. Environmentalists in the US have lobbied both State and Federal departments to legislate such a ban. Unfortunately, governments have been reluctant to issue or enforce such a ban until a cost-effective alternative becomes available which can have the same or better anti-wear performance results as ZDDP, while eliminating the need for ZDDP itself.
There are in fact two types of zinc-thiophosphates universally added to motor oils used today: zinc di-alkyl-di-thiophosphates (which is ZDDP proper), and / or zinc di-thiophosphate (which is often abbreviated to ZDTP). Unless otherwise specified, when the acronym ZDDP is used in this disclosure, it is being used to refer to either of these, with or without the di-alkyl group. And specifically, the composition of this invention eliminates the need for either of ZDDP-proper, or ZDTP to be used in motor oils any longer.
The automotive industry was much simpler in the early days. Engines bearings were made from a soft tin/copper/antimony alloy, commonly referred to as babbitt. This alloy is relatively inert chemically and has the ability to absorb small amounts of foreign particulate material. But, as engine horsepower increased, babbitt alloy surfaces proved to be inadequate to bear the increased loading on these surfaces.
Thus, the need for harder bearings arose, and new types of bearings with cadmium / silver, cadmium / nickel, and copper / lead construction were developed. Such bearings were much stronger, but were not as chemically inert as babbitt and could be attacked by the acids generated from oil oxidation. These new bearings were unable to absorb foreign material such as carbon, grit and wear debris into the bearing material, and consequently, improvements in oil filtration were developed and used in vehicles to decrease premature wear.
Further, bearing corrosion inhibitors, anti-wear agents and acid inhibitor compounds were developed to protect these new bearings. There was a need to protect the bearings against both corrosive and mechanical wear, and many of these compounds served both functions. Compounds such as sulfurized sperm oil, organic phosphates, dithiocarbonates and dithiophosphates were experimented with to reduce premature wear. In 1941, Lubrizol developed Zinc Dialkyldithiophosphates, which remain the most commonly-used form of ZDDP, and introduced these to the market.
Initially, ZDDP was added to motor oils in low concentrations of less than 0.3% by volume as a bearing passivator, defined as treating or coating a metal in order to reduce the chemical reactivity of its surface. In addition, ZDDP was found to be a remarkably effective anti-wear agent; a true extreme-pressure (EP) additive for heavily loaded steel-on-steel sliding mechanisms such as camshafts and valve lifters or tappets. During these years, there was little if any concern about the impact of ZDDP upon the environment.
For years, these ZDDP additives have been providing sufficient anti-wear service, starting with the early days of gasoline and diesel non-detergent motor oils, through the present day.
Diesel engines of more than half a century ago, which generally operated at lower speeds and were more massively built, did not exhibit the same wear problems.
But in a gasoline engine, the valve train is more heavily stressed due to the higher engine speeds, and these additives have played and continue to play an important role in reducing wear.
Current and previous motor oils have depended upon the use of ZDDP as a means to protect against premature wear between bearing surfaces and from steel-to-steel contact. In view especially of the detrimental impact of ZDDP
on the environment, it would be desirable to have available a replacement additive which can eliminate the need for ZDDP, which additive at the same time provides the same level of protection ¨
and even better protection ¨ for engine components.
In US Patent 7,745,382, which was the first of several US and foreign patents issued to Ronald J. Sloan and assigned to BestI inc International Research Inc. (BestLine) who are the inventor and assignee for the present application as well, it was disclosed that a synthetic lubricant additive comprising polymerized alpha-olefins (PA0s), hydroisomerized hydro-treated severe hydrocracked base oil, and synthetic sulfonates could provide better engine lubrication and reduce engine wear, and that in fact the PAOs and the base oils could be the primary composition for a broad range of lubricants useful in many different circumstances including and beyond automotive applications, and as applied to many different materials including and beyond steel. This includes diesel fuel additives (US 8,062,388 et.
seq.), gasoline additives (US 7,931,704 et. seq.), general purpose lubricants (US 8,022,020 et. seq.), marine lubricants (US 8,334,244 et. seq.) and even golf club cleaners (US 8,071,522 et. seq.).
But until the tribological testing detailed in US 14/699,924, the tribological mechanism underlying the effectiveness of BestLine's synthetic lubricant additive was not fully understood. This testing established that not only did this PAO, base oil and (optionally) synthetic sulfonate composition enhance lubrication, but this composition was also found to modin) the plastic response of the investigated steel and to influence the chemical reactivity of the worn surfaces. Particularly, as noted above, because elements like P. S. Mn, Zn were not detected when this composition was added to engine oils with ZDDP, this means that this composition inhibits the reaction of ZDDP and renders ZDDP
unnecessary for reducing wear if the PAO and base oil is employed as a substitute.
Thus, it was only with the new understandings first disclosed in US
14/699,924, that consideration could be given to adding this PAO, base oil and optionally synthetic sulfonate composition to motor oils, while at the same time removing all of the ZDDP and / or ZDTP from these very same motor oils. Thus, the addition of this PAO, base oil, sulfonate composition to motor oils simultaneously with the removal of all forms of ZDDP not only reduces engine wear by superior lubrication, but also favorably modifies the plastic response of all steel elements which it lubricates, and at the same time solves an important environmental problem.
The use of this composition to improve motor oils while removing the environmental hann caused by ZDDP
and ZDTP is applicable to all of the five groups of motor oil as defined by the American Petroleum Institute (API).
2 Specifically, the September 2011 standards of the API specify as follows:
"All base stocks are divided into five general categories a. Group I base stocks contain less than 90 percent saturates and/or greater than 0.03 percent sulfur and have a viscosity index greater than or equal to 80 and less than 120 using the test methods specified in Table E-1.
b. Group II base stocks contain greater than or equal to 90 percent saturates and less than or equal to 0.03 percent sulfur and have a viscosity index greater than or equal to 80 and less than 120 using the test methods specified in Table E-1.
c. Group III base stocks contain greater than or equal to 90 percent saturates and less than or equal to 0.03 percent sulfur and have a viscosity index greater than or equal to 120 using the test methods specified in Table E-1.
d. Group IV base stocks are polyalphaolefins (PAO). PAOs can be interchanged without additional qualification testing as long as the interchange PAO meets the original PAO
manufacturer's specifications in physical and chemical properties. The following key properties need to be met in the substituted stock:
1) Kinematic viscosity at 100 C, 40 C, and -40 C
2) Viscosity index
"All base stocks are divided into five general categories a. Group I base stocks contain less than 90 percent saturates and/or greater than 0.03 percent sulfur and have a viscosity index greater than or equal to 80 and less than 120 using the test methods specified in Table E-1.
b. Group II base stocks contain greater than or equal to 90 percent saturates and less than or equal to 0.03 percent sulfur and have a viscosity index greater than or equal to 80 and less than 120 using the test methods specified in Table E-1.
c. Group III base stocks contain greater than or equal to 90 percent saturates and less than or equal to 0.03 percent sulfur and have a viscosity index greater than or equal to 120 using the test methods specified in Table E-1.
d. Group IV base stocks are polyalphaolefins (PAO). PAOs can be interchanged without additional qualification testing as long as the interchange PAO meets the original PAO
manufacturer's specifications in physical and chemical properties. The following key properties need to be met in the substituted stock:
1) Kinematic viscosity at 100 C, 40 C, and -40 C
2) Viscosity index
3) NOACK volatility
4) Pour point
5) Unsaturates e. Group V base stocks include all other base stocks not included in Group I, II, III, or IV.
Table E-1 Analytical Methods for Base Stock Property Test Method Saturates ASTM D2007 Viscosity index ASTM D2270 Sulfur ASTM D1552 (use one listed method) ASTM D2622 ASTM D4927"
Summary of the Invention An additive and related method for modifying the plastic response of steel, the additive comprising:
polymerized alpha olefins; hydroisomerized hydro-treated severe hydrocracked base oil; and optionally, synthetic sulfonates. A tribological study detailed in US 14/699,924 and herein concludes that: (1) This additive significantly reduces wear of the carbon steel disk to 6% of the wear observed in pure oil without additive; (2) There is no obvious effect of the additive on friction except a slightly better stability with time of the coefficient of friction; (3) The additive appears to inhibit the reaction of ZDDP and renders ZDDP unnecessary for reducing wear. This suggests that the additive may be a replacement for ZDDP in motor oils; and (4) The additive was found to modify the plastic response of the investigated steel and to influence the chemical reactivity of the worn surfaces. Although testing was not conducted to establish the coefficient of friction, as this will be concluded at a later time, previous testing supports that the friction is reduced.
This invention is for a synthetic lubricant additive that can be added at various ratios to provide the need protect against steel-to-steel wear or between bearing and steel surfaces, as well as related method of manufacturing this additive and related methods of its use. Further, this additive can be added to synthetic, synthetic blends and non-synthetic motor oils (motor oils in all of Groups I through V) to provide them with the anti-wear protection necessary in today's high speed and low speed gasoline and diesel motor oils. Further the invention allows steel under extreme pressure to yield or to respond to plastic deformation without the fracturing of the metal surface.
The additive incorporates the use of polymerized alpha olefins (PAO);
hydroisomerized hydro-treated severe hydrocracked base oil; and optionally, synthetic sulfonates. Further, one can optionally employ vacuum distilled non aromatic solvents and liquefied polytetrafluoroethylene (PTFE) and when combined into the additive a specific sequence, this forms a finished product that exceeds the metal-protecting capability and benefits of ZDDP while providing an environmentally-friendly replacement. Further this product provides protection against steel-to-steel contact while positively influencing the chemical reactivity of worn metal surfaces. Further this product in independent testing reported in published application US 2015/0247103 Al has demonstrated the ability to modify the plastic response of steel placed under extreme pressure.
As previous indicated the ingredients of this additive when blended in a very specific sequence under specific conditions will provide a lubricant that has shown its ability to replace the need for ZDDP as an anti-wear agent in motors oils. The blending is a combination of accurately-controlled sheering and homogenization of the compounds resulting in a long-term stable blend. Once blended in a specific sequence, simple purification or physical separation, such as distillation or freezing, does not constitute synthesis, in the manner, for example, of making synthetic Group III
and Group IV from crude oil via a chemical reaction.
The finished product is a combination of:
= Polymerized Alpha-Olefins = Hydroisomerized hydro-treated severe hydrocracked base oil = Optionally, Synthetic sulfonates = Optionally, vacuum distilled non aromatic solvents (less than 0.5%
aromatics) = Optionally, liquefied polytetrafluoroethylene (PTFE) comprising a stable aqueous disbursement Synthetic lubricants have been successfully used for some time. They have the ability to offer very-high-viscosity index, low volatility, superior oxidation resistance, high thermal stability, excellent temperature fluidity and low toxicity to the environment. These characteristics in a finished lubricant are very important in modern high-speed and high-horsepower engines. Further these characteristics benefit the long term goals of being less toxic to the environment while providing maximum protection for automotive components.
This synthetic lubricant when tested has demonstrated the ability to provide and exceed the anti-wear protection currently provided by the inclusion of ZDDP in motor oils. The synthetic lubricant can provide the necessary anti-wear in automotive, diesel and marine motor oil, but without the environmental impact of ZDDP. It has the ability to blend with, and be effective with, all of Group I, II, III, IV
and Group base oils.
In its preferred embodiment, disclosed here is an environmentally-improved motor oil blend and related methods for properly lubricating components of an engine and favorably modifying a plastic response of components of the engine, the blend being free of zinc di-alkyl-di-thiophosphates (ZDDP) and free of zinc di-thiophosphate (ZDTP), comprising: a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils; a motor oil additive comprising alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil; ZDDP omitted from the chemical constituents of the motor oil; and ZDTP omitted from the chemical constituents of the motor oil.
Detailed Description The preferred blending ratios for each of the components of this additive are shown below. It is important to maintain a blend of components falling within the following percentages:
Polymerized alpha-olefins (PAO): It is preferred that these comprise from 20%
to 60% by volume. It is most preferred that these comprise approximately 55% by volume. One may also use alpha-olefins (AO) which have not been polymerized. though PAOs are preferred. One may also use the modern metallocene poly-alpha-olefins (mPAO) which have higher viscosity indexes than conventional PAOs.
Hydroisomerized high viscosity index (VI) hydro-treated (HT) severe hydro-cracked base oils: It is preferred that these comprise from 5% to 55% by volume. It is more preferred that these comprise from 7% to 25% by volume.
It is most preferred that these comprise approximately 21% by volume. It is preferred, but not required, that these base oils have a viscosity grade 32. One may also use can also saturated hydrocarbons, process oil and hydraulic oil for this base oil.
Synthetic sulfonates: These are preferred, albeit optional ingredients. It is preferred that when used these comprise from 0.05% to 10% by volume. It is most preferred that these comprise approximately 3% by volume. It is preferred that these synthetic sulfonates comprise a total base number (TBN) from 200 to 600. It is most preferred that these comprise a 300 TBN. One may also use thixotropic calcium sulfonates.
Vacuum Distilled Low-Viscosity and Low-Aromatic Solvents: Often referred to as aliphatic or mineral spirits, these are optional ingredients. It is preferred that when used, these comprise from 10% to 40% by volume. It is most preferred that these comprise approximately 21.5% by volume. The low-aromatic range is preferred to be less than 0.5% aromatic. It is preferred that these solvents have a VOC Exemption, defined by the California Air Resources Board as including those compounds "not expected to meaningfully contribute to ozone formation due to their low reactivity in the atmosphere." The envisioned low viscosity is in the approximate range of 40C mm2/s (ASTM D 445) and viscosity at 25C cSt 2.60 and at 40C cSt 1.98 (ASTM D 445).
Liquefied Polytetrafluoroethylene (RIFE): This is an optional ingredient. When used, it is preferred that these comprise from 0.001% to 10% by volume. It is most preferred that these comprise approximately 0.45% by volume. The PTFE should be liquefied to avoid agglomeration, and preferably comprise a stable aqueous dispersion of PIFE particles in water or oil. If oil is used, it is preferred to use 150 solvent neutral petroleum oil or an approximate equivalent.
The following describes the preferred method for blending these components to produce this motor oil additive.
Initially, the alpha olefins, and the base oils are blended until the liquid is a consistent amalgamation without any appearance of separation, to yield a first blend. Blending is based on speed of the agitator, and temperature will dictate the amount of time for the blend to complete. The blending time range may vary from 4 to 6 hours. The ideal temperature for each component is between 22 to 30 degrees centigrade for optimum blending.
Further, the vacuum distilled non-aromatic solvent and synthetic sulfonates are blended together to yield a second blend. This second blend may be prepared in a much smaller, high-speed, enclosed blender. This second blend is then added to the first blend.
If PTFE is used, then the first and second blends are finally blended together with the P1FE.
If low-aromatic aliphatic solvent is used, then the first and second blends are blended with additional low-aromatic aliphatic solvents to produce a third blend. Then, if PTFE is used, all of the foregoing is blended together with the PTFE.
It is preferred that there is an approximate 25% / 75% ratio of calcium sulfonates to aliphatic or mineral spirit, when these are used.
This third blend, or the mineral spirits alone absent the synthetic sulfonates, together with the balance of the ingredients, added to the first blend and the agitator is run until the components appear to have thoroughly blended into a consistent liquid. Following the blending, the product is sheered by a high speed sheering pump until the product is consistent. The sheering provides a stable flow viscosity exhibiting Newtonian behavior and greatly enhances the shelf life when there are substantial differences in specific gravity of each component.
The preferred blending equipment used in this process is as follows: This process involves several blending and holding tanks in which the product can be weighed and then pumped through control valves to maintain consistent flow and pressure. The blending should be performed in an enclosed tank to reduce product evaporation loss and prevent exposure to open spark. Blending equipment can be by a combination of high- or low-speed blending apparatus. The size or volume of the tank is not critical to the blend.
Sheering equipment should have a range of 60 to 5200 cycles per second with a typical speed of 3600 cycle per second and be capable of making stable emulsions of products with oil ingredients providing liquid suspensions and dispersions without aeration.
This motor additive is then combined with a motor oil selected from the motor oil group consisting of Group I, Group IL Group III, Group IV, and Group V motor oils, without the use of ZDDP
of ZDTP, to provide an environmentally-improved motor oil blend for properly lubricating components of an engine and favorably modifying a plastic response of components of the engine. The preferred blend ratio is from 85% to 95% by volume of motor oil, and from 5% to 15% by volume of the motor oil additive.
To create the motor-oil blend, the motor oil and the additive are combined together, and this combination is then simply mixed with a high-speed blender before being packaged. Given the chemical characteristics of motor oil and of the additive, there should be minimal or no separation thereafter while the packaged blend is maintained on a shelf, i.e., the blend should remain homogeneous for whatever shelf-life the motor oil blend may have before it is poured by a user into an engine.
While not the preferred mode of usage, one could take a motor oil with no ZDDP
and no ZDTP and introduce that into an engine separately from introducing the lubricant. However, in this circumstance the user would need to take care to maintain an optimum mix of 85% to 95% by volume of motor oil and 5% to 15% by volume of the motor oil additive. Using a blend that is already combined in the desired ratios is preferred because the user need not then be concerned with maintaining the ratio of motor oil to additive within the desired ranges, and the possibility of user mistake is eliminated.
Referring to the API properties laid out earlier in the background of the invention, the overall combination of the motor oil with the lubricant, depending upon the viscosity of the host motor oil without ZDDP or ZDTP, will have the following characteristics: 1) For some selected temperatures: 100 C, kinematic viscosity 1.7 to 102.0; 40 C, kinematic viscosity 5.4 to 1350; -40 C; kinematic viscosity 2,704 to 35,509.
2) Viscosity index: 90 to 200. 3)
Table E-1 Analytical Methods for Base Stock Property Test Method Saturates ASTM D2007 Viscosity index ASTM D2270 Sulfur ASTM D1552 (use one listed method) ASTM D2622 ASTM D4927"
Summary of the Invention An additive and related method for modifying the plastic response of steel, the additive comprising:
polymerized alpha olefins; hydroisomerized hydro-treated severe hydrocracked base oil; and optionally, synthetic sulfonates. A tribological study detailed in US 14/699,924 and herein concludes that: (1) This additive significantly reduces wear of the carbon steel disk to 6% of the wear observed in pure oil without additive; (2) There is no obvious effect of the additive on friction except a slightly better stability with time of the coefficient of friction; (3) The additive appears to inhibit the reaction of ZDDP and renders ZDDP unnecessary for reducing wear. This suggests that the additive may be a replacement for ZDDP in motor oils; and (4) The additive was found to modify the plastic response of the investigated steel and to influence the chemical reactivity of the worn surfaces. Although testing was not conducted to establish the coefficient of friction, as this will be concluded at a later time, previous testing supports that the friction is reduced.
This invention is for a synthetic lubricant additive that can be added at various ratios to provide the need protect against steel-to-steel wear or between bearing and steel surfaces, as well as related method of manufacturing this additive and related methods of its use. Further, this additive can be added to synthetic, synthetic blends and non-synthetic motor oils (motor oils in all of Groups I through V) to provide them with the anti-wear protection necessary in today's high speed and low speed gasoline and diesel motor oils. Further the invention allows steel under extreme pressure to yield or to respond to plastic deformation without the fracturing of the metal surface.
The additive incorporates the use of polymerized alpha olefins (PAO);
hydroisomerized hydro-treated severe hydrocracked base oil; and optionally, synthetic sulfonates. Further, one can optionally employ vacuum distilled non aromatic solvents and liquefied polytetrafluoroethylene (PTFE) and when combined into the additive a specific sequence, this forms a finished product that exceeds the metal-protecting capability and benefits of ZDDP while providing an environmentally-friendly replacement. Further this product provides protection against steel-to-steel contact while positively influencing the chemical reactivity of worn metal surfaces. Further this product in independent testing reported in published application US 2015/0247103 Al has demonstrated the ability to modify the plastic response of steel placed under extreme pressure.
As previous indicated the ingredients of this additive when blended in a very specific sequence under specific conditions will provide a lubricant that has shown its ability to replace the need for ZDDP as an anti-wear agent in motors oils. The blending is a combination of accurately-controlled sheering and homogenization of the compounds resulting in a long-term stable blend. Once blended in a specific sequence, simple purification or physical separation, such as distillation or freezing, does not constitute synthesis, in the manner, for example, of making synthetic Group III
and Group IV from crude oil via a chemical reaction.
The finished product is a combination of:
= Polymerized Alpha-Olefins = Hydroisomerized hydro-treated severe hydrocracked base oil = Optionally, Synthetic sulfonates = Optionally, vacuum distilled non aromatic solvents (less than 0.5%
aromatics) = Optionally, liquefied polytetrafluoroethylene (PTFE) comprising a stable aqueous disbursement Synthetic lubricants have been successfully used for some time. They have the ability to offer very-high-viscosity index, low volatility, superior oxidation resistance, high thermal stability, excellent temperature fluidity and low toxicity to the environment. These characteristics in a finished lubricant are very important in modern high-speed and high-horsepower engines. Further these characteristics benefit the long term goals of being less toxic to the environment while providing maximum protection for automotive components.
This synthetic lubricant when tested has demonstrated the ability to provide and exceed the anti-wear protection currently provided by the inclusion of ZDDP in motor oils. The synthetic lubricant can provide the necessary anti-wear in automotive, diesel and marine motor oil, but without the environmental impact of ZDDP. It has the ability to blend with, and be effective with, all of Group I, II, III, IV
and Group base oils.
In its preferred embodiment, disclosed here is an environmentally-improved motor oil blend and related methods for properly lubricating components of an engine and favorably modifying a plastic response of components of the engine, the blend being free of zinc di-alkyl-di-thiophosphates (ZDDP) and free of zinc di-thiophosphate (ZDTP), comprising: a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils; a motor oil additive comprising alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil; ZDDP omitted from the chemical constituents of the motor oil; and ZDTP omitted from the chemical constituents of the motor oil.
Detailed Description The preferred blending ratios for each of the components of this additive are shown below. It is important to maintain a blend of components falling within the following percentages:
Polymerized alpha-olefins (PAO): It is preferred that these comprise from 20%
to 60% by volume. It is most preferred that these comprise approximately 55% by volume. One may also use alpha-olefins (AO) which have not been polymerized. though PAOs are preferred. One may also use the modern metallocene poly-alpha-olefins (mPAO) which have higher viscosity indexes than conventional PAOs.
Hydroisomerized high viscosity index (VI) hydro-treated (HT) severe hydro-cracked base oils: It is preferred that these comprise from 5% to 55% by volume. It is more preferred that these comprise from 7% to 25% by volume.
It is most preferred that these comprise approximately 21% by volume. It is preferred, but not required, that these base oils have a viscosity grade 32. One may also use can also saturated hydrocarbons, process oil and hydraulic oil for this base oil.
Synthetic sulfonates: These are preferred, albeit optional ingredients. It is preferred that when used these comprise from 0.05% to 10% by volume. It is most preferred that these comprise approximately 3% by volume. It is preferred that these synthetic sulfonates comprise a total base number (TBN) from 200 to 600. It is most preferred that these comprise a 300 TBN. One may also use thixotropic calcium sulfonates.
Vacuum Distilled Low-Viscosity and Low-Aromatic Solvents: Often referred to as aliphatic or mineral spirits, these are optional ingredients. It is preferred that when used, these comprise from 10% to 40% by volume. It is most preferred that these comprise approximately 21.5% by volume. The low-aromatic range is preferred to be less than 0.5% aromatic. It is preferred that these solvents have a VOC Exemption, defined by the California Air Resources Board as including those compounds "not expected to meaningfully contribute to ozone formation due to their low reactivity in the atmosphere." The envisioned low viscosity is in the approximate range of 40C mm2/s (ASTM D 445) and viscosity at 25C cSt 2.60 and at 40C cSt 1.98 (ASTM D 445).
Liquefied Polytetrafluoroethylene (RIFE): This is an optional ingredient. When used, it is preferred that these comprise from 0.001% to 10% by volume. It is most preferred that these comprise approximately 0.45% by volume. The PTFE should be liquefied to avoid agglomeration, and preferably comprise a stable aqueous dispersion of PIFE particles in water or oil. If oil is used, it is preferred to use 150 solvent neutral petroleum oil or an approximate equivalent.
The following describes the preferred method for blending these components to produce this motor oil additive.
Initially, the alpha olefins, and the base oils are blended until the liquid is a consistent amalgamation without any appearance of separation, to yield a first blend. Blending is based on speed of the agitator, and temperature will dictate the amount of time for the blend to complete. The blending time range may vary from 4 to 6 hours. The ideal temperature for each component is between 22 to 30 degrees centigrade for optimum blending.
Further, the vacuum distilled non-aromatic solvent and synthetic sulfonates are blended together to yield a second blend. This second blend may be prepared in a much smaller, high-speed, enclosed blender. This second blend is then added to the first blend.
If PTFE is used, then the first and second blends are finally blended together with the P1FE.
If low-aromatic aliphatic solvent is used, then the first and second blends are blended with additional low-aromatic aliphatic solvents to produce a third blend. Then, if PTFE is used, all of the foregoing is blended together with the PTFE.
It is preferred that there is an approximate 25% / 75% ratio of calcium sulfonates to aliphatic or mineral spirit, when these are used.
This third blend, or the mineral spirits alone absent the synthetic sulfonates, together with the balance of the ingredients, added to the first blend and the agitator is run until the components appear to have thoroughly blended into a consistent liquid. Following the blending, the product is sheered by a high speed sheering pump until the product is consistent. The sheering provides a stable flow viscosity exhibiting Newtonian behavior and greatly enhances the shelf life when there are substantial differences in specific gravity of each component.
The preferred blending equipment used in this process is as follows: This process involves several blending and holding tanks in which the product can be weighed and then pumped through control valves to maintain consistent flow and pressure. The blending should be performed in an enclosed tank to reduce product evaporation loss and prevent exposure to open spark. Blending equipment can be by a combination of high- or low-speed blending apparatus. The size or volume of the tank is not critical to the blend.
Sheering equipment should have a range of 60 to 5200 cycles per second with a typical speed of 3600 cycle per second and be capable of making stable emulsions of products with oil ingredients providing liquid suspensions and dispersions without aeration.
This motor additive is then combined with a motor oil selected from the motor oil group consisting of Group I, Group IL Group III, Group IV, and Group V motor oils, without the use of ZDDP
of ZDTP, to provide an environmentally-improved motor oil blend for properly lubricating components of an engine and favorably modifying a plastic response of components of the engine. The preferred blend ratio is from 85% to 95% by volume of motor oil, and from 5% to 15% by volume of the motor oil additive.
To create the motor-oil blend, the motor oil and the additive are combined together, and this combination is then simply mixed with a high-speed blender before being packaged. Given the chemical characteristics of motor oil and of the additive, there should be minimal or no separation thereafter while the packaged blend is maintained on a shelf, i.e., the blend should remain homogeneous for whatever shelf-life the motor oil blend may have before it is poured by a user into an engine.
While not the preferred mode of usage, one could take a motor oil with no ZDDP
and no ZDTP and introduce that into an engine separately from introducing the lubricant. However, in this circumstance the user would need to take care to maintain an optimum mix of 85% to 95% by volume of motor oil and 5% to 15% by volume of the motor oil additive. Using a blend that is already combined in the desired ratios is preferred because the user need not then be concerned with maintaining the ratio of motor oil to additive within the desired ranges, and the possibility of user mistake is eliminated.
Referring to the API properties laid out earlier in the background of the invention, the overall combination of the motor oil with the lubricant, depending upon the viscosity of the host motor oil without ZDDP or ZDTP, will have the following characteristics: 1) For some selected temperatures: 100 C, kinematic viscosity 1.7 to 102.0; 40 C, kinematic viscosity 5.4 to 1350; -40 C; kinematic viscosity 2,704 to 35,509.
2) Viscosity index: 90 to 200. 3)
6 NOACK Volatility 0.6 to 99.5. 4) Pour point up to -20 to -61C. Again, these ranges are dependent on the viscosity of the host oil. Finally, 5) the POA (or AO or mPAO) base should have a PAO
Unsaturates viscosity grade from PA0-2 to PAO-100.
Generally, for motor oil blends, the range from PA0-2 to PAO-10 is sufficient.
However, for other lubricating applications in which it is desirable to remove environmentally-undesirable chemicals such as ZDDP and ZDTP replace them with the alpha-olefin and base oil additive of this disclosure, given the understanding disclosed in US 62/109,172 regarding how this additive favorably modifies plastic response and influences chemical reactivity, one may find it desirable to use alpha-olefins in the higher range up to and including PAO-100 for other lubricating applications, as outlined further below.
Specifically, it is also understood and disclosed here that the base combination of alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil can serve as a replacement for environmentally-undesirable chemicals not only in motor oils, but in other lubricating / anti-wear agents and applications including, but not limited to:
= Gear Oils = Automatic Transmission Fluids = Hydraulic Fluids = Greases = Turbine Oils and Fluids = Metal Working Oils = Chain Lubes = Compressor Lubricants = Conveyor Lubricants = Paper Machine Oil = Form Oils = Way Oils = Drill Oils = Drawing and Stamping Oil = Bar Oils = 2 Cycle Oil = Steam Oil The ability to omit environmentally-undesirable chemicals in this broad range of circumstances, which chemicals are widely thought to be essential to providing proper lubrication and protecting against wear, emanates from the disclosure in US 14/699,924 that this base combination of alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil modifies the plastic response of steel and changes the chemical reactivity of the surfaces subjected to being worn down due to friction whereby these environmentally-undesirable chemicals were not detected under spectroscopic analysis of the wear tracks. So while a very important application of this disclosure is to motor oils because of the widespread usage of these oils and the consequent substantial environmental impact of these oils, it is also understood that the same favorable plastic response modifications and chemical reactivity changes will also transpire in many other applications, which enables this disclosure to be fruitfully applied to those other applications as well, and particularly, to the removal from fluids, lubricants and oils generally of environmentally-undesirable chemicals widely regarded to be essential for proper lubrication and anti-wear protection.
Unsaturates viscosity grade from PA0-2 to PAO-100.
Generally, for motor oil blends, the range from PA0-2 to PAO-10 is sufficient.
However, for other lubricating applications in which it is desirable to remove environmentally-undesirable chemicals such as ZDDP and ZDTP replace them with the alpha-olefin and base oil additive of this disclosure, given the understanding disclosed in US 62/109,172 regarding how this additive favorably modifies plastic response and influences chemical reactivity, one may find it desirable to use alpha-olefins in the higher range up to and including PAO-100 for other lubricating applications, as outlined further below.
Specifically, it is also understood and disclosed here that the base combination of alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil can serve as a replacement for environmentally-undesirable chemicals not only in motor oils, but in other lubricating / anti-wear agents and applications including, but not limited to:
= Gear Oils = Automatic Transmission Fluids = Hydraulic Fluids = Greases = Turbine Oils and Fluids = Metal Working Oils = Chain Lubes = Compressor Lubricants = Conveyor Lubricants = Paper Machine Oil = Form Oils = Way Oils = Drill Oils = Drawing and Stamping Oil = Bar Oils = 2 Cycle Oil = Steam Oil The ability to omit environmentally-undesirable chemicals in this broad range of circumstances, which chemicals are widely thought to be essential to providing proper lubrication and protecting against wear, emanates from the disclosure in US 14/699,924 that this base combination of alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil modifies the plastic response of steel and changes the chemical reactivity of the surfaces subjected to being worn down due to friction whereby these environmentally-undesirable chemicals were not detected under spectroscopic analysis of the wear tracks. So while a very important application of this disclosure is to motor oils because of the widespread usage of these oils and the consequent substantial environmental impact of these oils, it is also understood that the same favorable plastic response modifications and chemical reactivity changes will also transpire in many other applications, which enables this disclosure to be fruitfully applied to those other applications as well, and particularly, to the removal from fluids, lubricants and oils generally of environmentally-undesirable chemicals widely regarded to be essential for proper lubrication and anti-wear protection.
7 =
The knowledge possessed by someone of ordinary skill in the art at the time of this disclosure, including but not limited to the prior art disclosed with this application, is understood to be part and parcel of this disclosure, even if in the interest of economy express statements about the specific knowledge understood to be possessed by someone of ordinary skill are omitted from this disclosure. While reference may be made in this disclosure to the invention comprising a combination of a plurality of elements, it is also understood that this invention is regarded to comprise combinations which omit or exclude one or more of such elements, even if this omission or exclusion of an element or elements is not expressly stated herein, unless it is expressly stated herein that an element is essential to applicant's combination and cannot be omitted. It is further understood that the related prior art may include elements from which this invention may be distinguished by negative claim limitations, even without any express statement of such negative limitations herein. It is to be understood, between the positive statements of applicant's invention expressly stated herein, and the prior art and knowledge of the prior art by those of ordinary skill even if not expressly reproduced here for reasons of economy, that any and all such negative claim limitations supported by the prior art are also considered to be within the scope of this disclosure and its associated claims, even absent any express statement herein about any particular negative claim limitations.
Finally, while only certain preferred features of the invention have been illustrated and described, many modifications, changes and substitutions will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
The knowledge possessed by someone of ordinary skill in the art at the time of this disclosure, including but not limited to the prior art disclosed with this application, is understood to be part and parcel of this disclosure, even if in the interest of economy express statements about the specific knowledge understood to be possessed by someone of ordinary skill are omitted from this disclosure. While reference may be made in this disclosure to the invention comprising a combination of a plurality of elements, it is also understood that this invention is regarded to comprise combinations which omit or exclude one or more of such elements, even if this omission or exclusion of an element or elements is not expressly stated herein, unless it is expressly stated herein that an element is essential to applicant's combination and cannot be omitted. It is further understood that the related prior art may include elements from which this invention may be distinguished by negative claim limitations, even without any express statement of such negative limitations herein. It is to be understood, between the positive statements of applicant's invention expressly stated herein, and the prior art and knowledge of the prior art by those of ordinary skill even if not expressly reproduced here for reasons of economy, that any and all such negative claim limitations supported by the prior art are also considered to be within the scope of this disclosure and its associated claims, even absent any express statement herein about any particular negative claim limitations.
Finally, while only certain preferred features of the invention have been illustrated and described, many modifications, changes and substitutions will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
8
Claims (19)
1. Use of a motor oil blend for lubricating components of an engine and modifying a plastic response of components of the engine to thereby reduce engine wear, said blend being free of zinc di-alkyl-di-thiophosphates (ZDDP) and free of zinc di-thiophosphate (ZDTP), the motor oil blend comprising:
a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils;
a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil;
ZDDP omitted from the chemical constituents of said motor oil;
ZDTP omitted from the chemical constituents of said motor oil;
ZDDP omitted from the chemical constituents of said motor oil additive; and ZDTP omitted from the chemical constituents of said motor oil additive, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils;
a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil;
ZDDP omitted from the chemical constituents of said motor oil;
ZDTP omitted from the chemical constituents of said motor oil;
ZDDP omitted from the chemical constituents of said motor oil additive; and ZDTP omitted from the chemical constituents of said motor oil additive, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
2. The use of the motor oil blend of claim 1, wherein the motor oil blend further comprises:
from 85% to 95% by volume of said motor oil; and from 5% to 15% by volume of said motor oil additive.
from 85% to 95% by volume of said motor oil; and from 5% to 15% by volume of said motor oil additive.
3. The use of the motor oil blend of claim 1 or 2, said polymerized alpha-olefins comprising metallocene polymerized alpha-olefins.
4. The use of the motor oil blend of any one of claims 1 to 3, said motor oil additive further comprising vacuum distilled non-aromatic solvent.
5. The use of the motor oil blend of any one of claims 1 to 4, said motor oil additive further comprising liquefied polytetrafluoroethylene (PTFE).
6. A method of producing a motor oil blend for lubricating components of an engine and modifying a plastic response of components of the engine to thereby reduce engine wear, said blend being free of zinc di-alkyl-di-thiophosphates (ZDDP) and free of zinc di-thiophosphate (ZDTP), comprising:
providing a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils;
omitting ZDDP from the chemical constituents of said motor oil;
omitting ZDTP from the chemical constituents of said motor oil;
combining a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil with said motor oil to yield said motor oil blend;
omitting ZDDP from the chemical constituents of said motor oil additive; and omitting ZDTP from the chemical constituents of said motor oil additive, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
providing a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils;
omitting ZDDP from the chemical constituents of said motor oil;
omitting ZDTP from the chemical constituents of said motor oil;
combining a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil with said motor oil to yield said motor oil blend;
omitting ZDDP from the chemical constituents of said motor oil additive; and omitting ZDTP from the chemical constituents of said motor oil additive, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
7. The method of claim 6, further comprising combining from 5% to 15% by volume of said motor oil additive with from 85% to 95% by volume of said motor oil.
8. The method of claim 6 or 7, said polymerized alpha-olefins comprising metallocene polymerized alpha-olefins.
9. The method of any one of claims 6 to 8, said motor oil additive further comprising vacuum distilled non-aromatic solvent.
10. The method of any one of claims 6 to 9, said motor oil additive further comprising liquefied polytetrafluoroethylene (PTFE).
11. The method of any one of claims 6 to 10, further comprising:
blending said alpha-olefins with said base oil to produce a first blend;
blending non-aromatic solvent with synthetic sulfonates to produce a second blend;
and blending said first and second blends with liquefied polytetrafluoroethylene (PTFE).
blending said alpha-olefins with said base oil to produce a first blend;
blending non-aromatic solvent with synthetic sulfonates to produce a second blend;
and blending said first and second blends with liquefied polytetrafluoroethylene (PTFE).
12. The method of claim 11, further comprising combining from 5% to 15% by volume of said motor oil additive with from 85% to 95% by volume of said motor oil.
13. The method of any one of claims 6 to 12, further comprising:
blending said alpha-olefins with said base oil to produce a first blend;
blending non-aromatic solvent with synthetic sulfonates to produce a second blend;
blending said first and second blends with additional low-aromatic aliphatic solvents to produce a third blend; and blending said first, second and third blends with liquefied polytetrafluoroethylene (PTFE).
blending said alpha-olefins with said base oil to produce a first blend;
blending non-aromatic solvent with synthetic sulfonates to produce a second blend;
blending said first and second blends with additional low-aromatic aliphatic solvents to produce a third blend; and blending said first, second and third blends with liquefied polytetrafluoroethylene (PTFE).
14. A method for lubricating an engine and its components without zinc di-alkyl-di-thiophosphates (ZDDP) and without zinc di-thiophosphate (ZDTP), comprising introducing into the engine:
a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils, said motor oil omitting ZDDP from its chemical constituents and said motor oil omitting ZDTP from its chemical constituents;
a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil, said motor oil additive omitting ZDDP from its chemical constituents and said motor oil additive omitting ZDTP from its chemical constituents; whereby:
the combination of said polymerized alpha-olefins and said base oil lubricates said engine components and modifies a plastic response of engine components to thereby reduce engine wear, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
a motor oil selected from the motor oil group consisting of Group I, Group II, Group III, Group IV, and Group V motor oils, said motor oil omitting ZDDP from its chemical constituents and said motor oil omitting ZDTP from its chemical constituents;
a motor oil additive comprising polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil, said motor oil additive omitting ZDDP from its chemical constituents and said motor oil additive omitting ZDTP from its chemical constituents; whereby:
the combination of said polymerized alpha-olefins and said base oil lubricates said engine components and modifies a plastic response of engine components to thereby reduce engine wear, said motor oil additive further comprising synthetic sulfonates, and said synthetic sulfonates comprising thixotropic calcium sulfonates.
15. The method of claim 14, further comprising introducing into the engine from 5%
to 15% by volume of said motor oil additive and from 85% to 95% by volume of said motor oil.
to 15% by volume of said motor oil additive and from 85% to 95% by volume of said motor oil.
16. The method of claim 14 or 15, said polymerized alpha-olefins comprising metallocene polymerized alpha-olefins.
17. The method of any one of claims 14 to 16, said motor oil additive further comprising vacuum distilled non-aromatic solvent.
18. The method of any one of claims 14 to 17, motor oil additive further comprising liquefied polytetrafluoroethylene (PTFE).
19. Use of a motor oil which does not contain any zinc di-alkyl-di-thiophosphates (ZDDP), which does not contain any zinc di-thiophosphate (ZDTP), which does contain polymerized alpha-olefins and hydroisomerized hydro-treated severe hydrocracked base oil, and which does contain synthetic sulfonates, for lubricating components of an engine and modifying a plastic response of components of the engine to thereby reduce engine wear.
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201562109172P | 2015-01-29 | 2015-01-29 | |
| US62/109,172 | 2015-01-29 | ||
| US14/699,924 US20150247103A1 (en) | 2015-01-29 | 2015-04-29 | Motor Oil Blend and Method for Reducing Wear on Steel and Eliminating ZDDP in Motor Oils by Modifying the Plastic Response of Steel |
| US14/699,924 | 2015-04-29 | ||
| US201662287942P | 2016-01-28 | 2016-01-28 | |
| PCT/US2016/015256 WO2016123279A1 (en) | 2015-01-29 | 2016-01-28 | Motor oil blend and method for reducing wear on steel and eliminating zddp in motor oils by modifying the plastic response of steel |
| US62/287,942 | 2016-01-28 |
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| CA1224803A (en) * | 1983-09-09 | 1987-07-28 | Witco Corporation | One-step process for preparation of overbased calcium sulfonate greases and thickened compositions |
| GB8919598D0 (en) * | 1989-08-30 | 1989-10-11 | Exxon Chemical Patents Inc | Coating compositions |
| US20050124504A1 (en) * | 2002-07-26 | 2005-06-09 | Ashland Inc. | Lubricant and additive formulation |
| US7745382B2 (en) * | 2005-01-18 | 2010-06-29 | Bestline International Research Inc. | Synthetic lubricant additive with micro lubrication technology to be used with a broad range of synthetic or miner host lubricants from automotive, trucking, marine, heavy industry to turbines including, gas, jet and steam |
| US8022020B2 (en) * | 2005-01-18 | 2011-09-20 | Bestline International Research, Inc. | Universal synthetic penetrating lubricant, method and product-by-process |
| US20080236538A1 (en) * | 2007-03-26 | 2008-10-02 | Lam William Y | Lubricating oil composition for improved oxidation, viscosity increase, oil consumption, and piston deposit control |
| JP5068784B2 (en) * | 2009-04-21 | 2012-11-07 | Jx日鉱日石エネルギー株式会社 | Lubricating oil composition for internal combustion engines |
| US8709984B2 (en) * | 2009-12-15 | 2014-04-29 | Chevron Oronite Company Llc | Lubricating oil compositions |
| EP2531584B1 (en) * | 2010-02-01 | 2019-06-19 | ExxonMobil Research and Engineering Company | Use for improving the fuel efficiency of engine oil compositions for large low and medium speed engines by reducing the traction coefficient |
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