CA2909563C - Crushing roller for a roller crusher - Google Patents

Crushing roller for a roller crusher Download PDF

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Publication number
CA2909563C
CA2909563C CA2909563A CA2909563A CA2909563C CA 2909563 C CA2909563 C CA 2909563C CA 2909563 A CA2909563 A CA 2909563A CA 2909563 A CA2909563 A CA 2909563A CA 2909563 C CA2909563 C CA 2909563C
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CA
Canada
Prior art keywords
crushing
support plate
accordance
shaft
roller
Prior art date
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Active
Application number
CA2909563A
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French (fr)
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CA2909563A1 (en
Inventor
Burkhard Petack
Thomas Stenzel
Marko Schmidt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takraf GmbH
Original Assignee
MAN Takraf Fordertechnik GmbH
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Filing date
Publication date
Application filed by MAN Takraf Fordertechnik GmbH filed Critical MAN Takraf Fordertechnik GmbH
Publication of CA2909563A1 publication Critical patent/CA2909563A1/en
Application granted granted Critical
Publication of CA2909563C publication Critical patent/CA2909563C/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Road Repair (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to a drive train for a roller crusher having at least one transmission and a motor, wherein the motor drives the drive shaft of the transmission directly and the output shaft of the transmission directly drives the roller crusher. Driven directly, in this context, means that the force transmission occurs without slippage, meaning not via a belt drive or something similar.
According to the invention, the transmission is designed such that the drive and output shafts are on the same side of the transmission and thus the motor and roller crusher are also arranged on the same side of the transmission. The drive train advantageously thus makes a hairpin bend, by means of which the total length of the crusher can be significantly reduced.
According to the invention, an articulated shaft is particularly preferably arranged between the motor and the transmission or between the transmission and the roller crusher. The motor or the crusher can thus be advantageously arranged offset to the transmission, and the crusher designed to be even smaller. The effort required to align the motor shaft or the shaft of the crusher roller with the transmission shaft is furthermore advantageously eliminated.

Description

, e .
Crushing Roller for a Roller Crusher The present invention pertains to a crushing roller for a roller crusher.
Any crusher which reduces the particle size of raw material by means of one or more rotating rollers or shafts and crushing tools arranged thereon is defined as a roller crusher. A variety of structural designs of crushing rollers are known.
In the simplest design, the crushing rollers have a one-piece design and must be replaced as a whole after the crushing tools are worn out. In addition, crushing rollers are known, in which the crushing tools are arranged in so-called crushing shells, wherein the crushing shells are detachably connected to the crushing roller. Thus, it becomes possible to replace the crushing tools without a complete disassembly of the crushing roller. This is particularly advantageous since time and costs required for maintenance can be reduced.
In an alternative design, the crushing tools are designed as crushing chisels, which can be inserted into corresponding openings in the crushing roller.
All prior-art solutions have in common that a change in the configuration of the crushing roller, i.e., a change in the positions of the crushing tools in the circumferential direction for defining an area for meshing is always connected with the replacement of the roller.
The object of the present invention is to propose a crushing roller with variable positions of the crushing tools.
This object is accomplished by a crushing roller according to claim 10 and a support plate according to claim 1, wherein preferred embodiments of the present invention are the subject of the subclaims.

The terms axial, radial and in the circumferential direction refer below to the shaft of the crushing roller.
According to the present invention, the object is accomplished by at least one support plate being arranged between the crushing shells and the shaft, which support plate is detachably connected to said shaft. The support plate is designed here as cylindrical, wherein cylindrical here means that the support plate has the shape of a hollow cylinder with an outer area and an inner area. In this connection, the outer and inner areas may differ from one another, as a result of which a varying wall thickness of the support plate results.
Moreover, a support plate according to the present invention has means for detachable connection to a shaft in the cylinder interior and means for fastening crushing shells to the cylinder outer surface. The axial length of the support plate depends here on the specific application. In the simplest case, a support plate is provided, which supports all crushing tools of the crushing roller.
However, a plurality of support plates may also be arranged axially next to one another. The configuration of the crushing roller may advantageously be changed by replacing the support plate or support plates. Thus, it is possible to change the configuration of the crushing roller by means of a relative change in the circumferential position of the means for detachable connection to a shaft in the interior of the support plate opposite the circumferential position of the means for fastening the crushing shells on the outer surface. The infeed behavior of the crusher may thus be advantageously changed in a simple manner without replacing the entire crushing roller.
The outer cross-sectional shape is particularly preferably an n-gon, especially a pentagon, wherein a crushing shell is to be fastened on each outer surface of the n-gon.
The means for detachable connection to a shaft are particularly preferably an axial tongue and groove connection. For this, a groove or a tongue is prepared in the axial direction to the outside on the shaft and correspondingly on the inner surface of the support plate.
The tongue and groove connection is able to transmit the drive torque of the crushing roller very well and is, in addition, simple to prepare and cost-effective.
2 ' The inner cross-sectional shape of the support plate or plates is particularly preferably circular. It is advantageously adapted to the standard shaft shape. As an alternative, rectangular or star-shaped inner cross-sectional shapes of the support plates with corresponding shaft cross sections would also be possible. This is, however, considerably cost-intensive.
Furthermore, a plurality of adjusting springs and grooves as means for detachable connection to a shaft are preferably provided distributed over the circumference. The torque that can be transmitted by the connection may thus be advantageously increased.
Furthermore, the means for fastening the crushing shells on the support plate or support plates are preferably tongue and groove connections. In addition, threaded holes are particularly preferably additionally provided in the radial direction for fastening screws as means for fastening the crushing shells.
This tongue and groove connection especially preferably has a parallelogram-shaped cross-sectional shape, wherein the acute angle of the parallelogram points in the direction of rotation.
Due to the slope of the flank of the tongue, the tangential crushing force thus advantageously generates a force of pressing the crushing shell onto the support plate. In principle, all forms of tongue and groove connection which generate a pressing-on force are preferred.
For clarification, it is noted that the tongue does not have to be an extra component, but rather may also be an integral component of the support plate or the shaft. The tongue is particularly preferably an integral component of the support plate.
In addition, the crushing shell with the support plate preferably has an adjusting spring connection in the circumferential direction, which absorbs axial forces.
Furthermore, a support plate preferably has axially directed and through holes distributed over the circumference. Tension rods are guided through these holes and connected, and particularly screwed, to a fastening element rigidly connected to the shaft. In this connection, the fastening element is, for example, a flange of the shaft with axial holes. The support plates arranged axially next to one another are consequently braced with one another.
3 In addition, the axial inner holes may advantageously be used for detaching the support plates from the shaft. For this, additional holes may also particularly advantageously be provided in the axial direction, which do not form a through hole in the installed state of the support plates.
Thus, it is advantageously possible to compress and thus to detach one support plate after the other through the holes. The compression is preferably hydraulic.
Moreover, a fixed bearing and a movable bearing are preferably provided for mounting the crushing roller. In this case, the fastening element is arranged on the fixed bearing side. The axial forces are thus advantageously fed in by the fastening means in a defined manner.
Particularly preferably, the support plates have a multiple of grooves and tongues as the corresponding grooves and tongues on the shaft. Thus, the same support plate may advantageously be fastened in various circumferential positions on the shaft.
Furthermore, the crushing shells preferably have openings for the insertion of crushing chisels.
The crushing chisels can thus advantageously be replaced in a simple manner.
Particularly preferably, the crushing chisels to be inserted have a circumferential groove in the area to be inserted. In the crushing shells, a corresponding hole is provided, into which a pin is to be inserted, which meshes with the circumferential groove in the inserted state and consequently holds the crushing chisels in the crushing shell. The crushing chisels may thus advantageously be rotated about themselves under load, as a result of which a uniform wear is ensured.
An exemplary embodiment of the present invention is explained below on the basis of figures. In the drawings, Figure 1 shows a shaft of a crushing roller with support plates and crushing shells according to the present invention,
4 Figure 2 shows the shaft from Figure 1 without crushing shells, Figure 3 shows a support plate with partially mounted crushing shells, Figure 4 shows the cross-sectional profile of a support plate, Figure 5 shows the lateral view of a crushing shell, and Figure 6 shows the sectional view of a crushing shell in the area of a round shank chisel.
Figure 1 shows a shaft 1 of a crushing roller according to the present invention with three support plates, on which crushing shells 2 are mounted. The shaft 1 is mounted on one side with a fixed bearing 11 and on the other side with a movable bearing 12. The shaft 1 has, furthermore, a flange 13 on the side of the fixed bearing 11.
Figure 2 shows a support plate 2 according to the present invention partially with mounted crushing shells 3, into which round shank chisels 4 are inserted. The support plates 2 have driver springs 21, which absorb the tangential crushing force and in addition are used for fastening the crushing shells 3 on the support plates 2. Furthermore, the support plates 2 have through holes 22 in the axial direction. Tension rods 5, which are seen in Figure 1, are guided through these holes and braced against the flange 13 with nuts 15.
Figure 3 shows the cross-sectional profile of a support plate 2 by means of a lateral view. This plate has a pentagonal outer area with equal side lengths and a largely circular inner area. A
crushing shell 2 is to be fastened on each of the five sides on the outer area, for which a driver spring 21 is provided. The driver spring 21 has the shape of a parallelogram, wherein the front side in the direction of rotation forms the acute angle with the side surface of the support plate 2, as a result of which the tangential crushing force is advantageously used for pressing the crushing shell 3 onto the support plate 2. Furthermore, the axial holes 22 for guiding through the tension rods (five in Figure 1) are seen in Figure 3. Additional, likewise axial holes 25 are used to pull the support plates 2 from the shaft 1 by means of hydraulic pressure. For this purpose, for
5 example, special hydraulic cylinders, which are coupled with one another, are screwed into the holes of the support plates at the end position. For this, these cylinders have an outer thread on the cylinder tube on the side of the piston rod. Since the stroke of the cylinders is limited, i.e., is smaller than the available pull-off length of the support plates themselves, pressing bolts are inserted as piston rod extension into the holes in the corresponding different lengths, with increasing lengths.
Two grooves 26, which correspond with tongues 14 on the shaft 1, are arranged on the inner circular cross-sectional surface. These grooves are used for transmitting the torque from the shaft 1 to the support plates 2.
Figure 5 shows a crushing shell 3, which accommodates two round shank chisels 4, but only one round shank chisel 4 is seen in the figure, the other lies directly behind it, as can be seen in Figure 2.
Toothed front webs 32, which have a wedge-shaped design and consequently support the secondary crushing, are arranged under the round shank chisels 4 in extensively the radial direction. Viewed in the direction of rotation, toothed back plates 33, which likewise have a wedge-shaped design, are arranged behind the round shank chisel 4, and a toothed intermediate web 34, which likewise has a wedge-shaped design, creates the connection to the next round shank chisel 4 arranged behind it.
Last but not least, holes are arranged in the crushing shell 3 for guiding through a pin 34, which represents a loss protection for the round shank chisel 4. In order to prevent a slipping out of the pin 35, its ends are secured with nuts.
Figure 6 shows a sectional view of a round shank chisel 4 in a crushing shell 2. The round shank chisel 4 has a circumferential groove 41 in its rear area. In the inserted state, this circumferential groove 41 corresponds with the holes in the crushing shell 3 for the pin 35 (Figure 4). A striking pin 42 is arranged in the crushing shell 3 behind the round shank chisel 4.
The striking pin 42 has in its nature the function for replacing the round shank chisel as described below and its
6 function includes the advantageous cleaning of the hole in the crushing shell 3 for the functional receiving of a new round shank chisel 4. A striking opening 43 in the crushing shell 3, through which the striking pin 42 can be reached, is located on the rear side. A round shank chisel 4 is replaced in the following steps:
- Remove the pin 35, - apply a striking force on the striking pin 42 and consequently drive out the round shank chisel 4 forwards, - remove the round shank chisel 4, - insert the new round shank chisel 4, and - secure the round shank chisel 4 by inserting and fastening the pin 35.
7 List of Reference Numbers 1 Crushing roller 11 Fixed bearing 12 Movable bearing 13 Flange 14 Tongue Nut 2 Support plate 10 21 Driver spring 22 Hole 23 Adjusting spring 24 Threaded hole Hole 15 26 Groove 3 Crushing shell 31 Groove for the driver spring 32 Toothed front web 33 Toothed back plate 20 34 Toothed intermediate web 4 Round shank chisel 41 Groove 42 Striking pin 43 Striking opening 25 5 Tension rod
8

Claims (15)

Claims
1. A cylindrical support plate for a crushing roller having means for detachable connection to a shaft in the cylinder interior and means for fastening crushing shells on the cylinder outer surface, wherein the means for fastening the crushing shells are tongue and groove connections, which have a parallelogjam-shaped cross-sectional shape, in which the acute angle of the parallelogram points in the direction of rotation and wherein the outer cross-sectional of the cylindrical support plate shape is an n-gon.
2. The cylindrical support plate in accordance with claim 1 wherein the outer cross-sectional shape is a pentagon.
3. The cylindrical support plate in accordance with claim 1 or 2, wherein the means for detachable connection to a shaft is an axial tongue and groove connection.
4. The cylindrical support plate in accordance with claim 1 or 2, wherein the inner cross-sectional shape is circular.
5. The cylindrical support plate in accordance with claim 3, wherein a plurality of adjusting springs and grooves are provided distributed over the circumference as means for detachable connection to the shaft.
6. The cylindrical support plate in accordance with any one of claims 1-5, wherein additional threaded holes are provided as means for fastening the crushing shells.
7. The cylindrical support plate in accordance with any one of claims 1-6, wherein the support plate has axially directed and inner through holes distributed over the circumference.
8. A crushing roller, having at least one support plate in accordance with any one of claims 1 -7.
9. The crushing roller in accordance with claim 8, wherein the at least one support plate is fastened by tension rods, which are guided through the axially directed inner holes, and in a fastening element, connected rigidly to the shaft.
10. The crushing roller in accordance with claim 9 wherein the at least one support plate is fastened by screwing.
11. The crushing roller in accordance with claim 9 or 10 wherein the fastening element is a flange.
12. The crushing roller in accordance with any one of claims 9-11, wherein a fixed bearing and a movable bearing are provided for mounting the crushing roller, and the fastening element is arranged on the fixed bearing side.
13. The crushing roller in accordance with any one of claims 8-12, wherein the at least one support plate has a multiple of grooves and tongues as the corresponding grooves and tongues on the shaft.
14. The crushing roller in accordance with any one of claims 8-13, wherein crushing shells, which have openings for inserting crushing chisels, are arranged on the at least one support plate.
15. The crushing roller in accordance with claim 14, wherein the crushing chisels to be inserted are round shank chisels and have a circumferential groove in the area of the shaft, which is the area to be inserted into the crushing shell, and a hole is provided in the crushing shell into which a pin is to be inserted, which meshes with the circumferential groove in the inserted state and consequently holds the round shank chisels in the crushing shell.
CA2909563A 2013-04-19 2014-04-16 Crushing roller for a roller crusher Active CA2909563C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102013207092.6A DE102013207092A1 (en) 2013-04-19 2013-04-19 Crushing roller for a roll crusher
DE102013207092.6 2013-04-19
PCT/EP2014/057727 WO2014170371A2 (en) 2013-04-19 2014-04-16 Crushing roll for a roll crusher

Publications (2)

Publication Number Publication Date
CA2909563A1 CA2909563A1 (en) 2014-10-23
CA2909563C true CA2909563C (en) 2017-08-22

Family

ID=50543576

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2909563A Active CA2909563C (en) 2013-04-19 2014-04-16 Crushing roller for a roller crusher

Country Status (6)

Country Link
EP (1) EP2986387B1 (en)
CN (1) CN105228751A (en)
CA (1) CA2909563C (en)
DE (1) DE102013207092A1 (en)
PL (1) PL2986387T3 (en)
WO (1) WO2014170371A2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015206957B3 (en) 2015-04-17 2016-09-08 Takraf Gmbh Crushing roller for a crusher
DE102018207885B4 (en) 2018-05-18 2024-03-21 Flsmidth A/S Crushing roller and process for its production
CN111701660B (en) * 2020-07-07 2022-02-18 广东众大智能科技有限公司 Automatic rubbing crusher of self-adaptation

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE496116C (en) * 1930-04-14 Jakob Henke Dr Ing Shredding roller made up of individual rings
EP0110665B1 (en) * 1982-11-27 1987-06-10 Peak Pattern Co. Limited Comminuting apparatus
GB2288133B (en) * 1994-04-09 1997-09-03 Douglas Patrick J Crusher/shredder apparatus with removable working elements
GB9505849D0 (en) * 1995-03-22 1995-05-10 Mmd Design & Consult Mineral breaker
FR2809333B1 (en) * 2000-05-25 2002-08-16 Precimeca IMPROVED WASTE GRINDER, COMPONENTS AND MAINTENANCE METHOD
AUPR082200A0 (en) * 2000-10-17 2000-11-09 Oldenburg Australasia Pty Ltd An apparatus
WO2003006165A1 (en) * 2001-07-12 2003-01-23 Mmd Design & Consultancy Limited A tooth cap assembly
US7048218B2 (en) * 2003-11-26 2006-05-23 Michilin Prosperity Co., Ltd. Shredder blade made by punching and bending
CN2688382Y (en) * 2004-03-11 2005-03-30 赵春青 Cylindrical toothed plates
CN201200902Y (en) * 2008-05-30 2009-03-04 贵州莱利斯机械设计制造有限责任公司 Pair roller type crushing device
CN201320475Y (en) * 2008-12-24 2009-10-07 洛阳矿山机械工程设计研究院有限责任公司 Rod tooth for toothed roll crusher
CN201329295Y (en) * 2008-12-25 2009-10-21 陈茂莲 Crusher
CN102274773A (en) * 2011-05-06 2011-12-14 煤炭科学研究总院唐山研究院 High-strength replaceable crushing teeth

Also Published As

Publication number Publication date
PL2986387T3 (en) 2019-11-29
WO2014170371A3 (en) 2015-04-16
EP2986387A2 (en) 2016-02-24
EP2986387B1 (en) 2019-06-12
CN105228751A (en) 2016-01-06
DE102013207092A1 (en) 2014-10-23
CA2909563A1 (en) 2014-10-23
WO2014170371A2 (en) 2014-10-23

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Effective date: 20151218