CA2838100C - Masterless layup mandrel tool - Google Patents

Masterless layup mandrel tool Download PDF

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Publication number
CA2838100C
CA2838100C CA2838100A CA2838100A CA2838100C CA 2838100 C CA2838100 C CA 2838100C CA 2838100 A CA2838100 A CA 2838100A CA 2838100 A CA2838100 A CA 2838100A CA 2838100 C CA2838100 C CA 2838100C
Authority
CA
Canada
Prior art keywords
layup
foam
cellular structure
face sheet
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2838100A
Other languages
English (en)
French (fr)
Other versions
CA2838100A1 (en
Inventor
Jeffrey L. Miller
Michael J. Louderback
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boeing Co filed Critical Boeing Co
Publication of CA2838100A1 publication Critical patent/CA2838100A1/en
Application granted granted Critical
Publication of CA2838100C publication Critical patent/CA2838100C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/32Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/0011Moulds or cores; Details thereof or accessories therefor thin-walled moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/307Mould plates mounted on frames; Mounting the mould plates; Frame constructions therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3828Moulds made of at least two different materials having different thermal conductivities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1052Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/14Surface bonding means and/or assembly means with shaping, scarifying, or cleaning joining surface only

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulding By Coating Moulds (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
CA2838100A 2011-07-12 2012-07-11 Masterless layup mandrel tool Active CA2838100C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US201161507115P 2011-07-12 2011-07-12
US61/507,115 2011-07-12
US13/291,084 2011-11-07
US13/291,084 US9421698B2 (en) 2011-07-12 2011-11-07 Masterless layup mandrel tool
PCT/US2012/046309 WO2013009914A2 (en) 2011-07-12 2012-07-11 Masterless layup mandrel tool

Publications (2)

Publication Number Publication Date
CA2838100A1 CA2838100A1 (en) 2013-01-17
CA2838100C true CA2838100C (en) 2016-11-01

Family

ID=46598956

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2838100A Active CA2838100C (en) 2011-07-12 2012-07-11 Masterless layup mandrel tool

Country Status (9)

Country Link
US (1) US9421698B2 (https=)
EP (1) EP2731788B1 (https=)
JP (1) JP6025841B2 (https=)
KR (1) KR102030195B1 (https=)
CN (1) CN103974812B (https=)
BR (1) BR112014000545B1 (https=)
CA (1) CA2838100C (https=)
ES (1) ES2545694T3 (https=)
WO (1) WO2013009914A2 (https=)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9586699B1 (en) 1999-08-16 2017-03-07 Smart Drilling And Completion, Inc. Methods and apparatus for monitoring and fixing holes in composite aircraft
US9625361B1 (en) 2001-08-19 2017-04-18 Smart Drilling And Completion, Inc. Methods and apparatus to prevent failures of fiber-reinforced composite materials under compressive stresses caused by fluids and gases invading microfractures in the materials
CA2831237C (en) * 2012-10-30 2023-01-10 Composite Solutions, Inc. Method for manufacturing slide-room for recreational vehicle
CN104690981B (zh) * 2015-02-13 2017-01-04 哈尔滨新科锐工艺装备制造有限公司 飞机用复合材料精准成型工装及精准成型制造方法
US11358350B1 (en) * 2017-06-30 2022-06-14 Hrl Laboratories, Llc Lightweight sandwich structures and methods of manufacturing the same
US11724792B2 (en) 2021-09-14 2023-08-15 Rohr, Inc. Composite airfoil for an aircraft

Family Cites Families (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT312907B (de) * 1968-07-17 1974-01-25 Hoesch Ag Verfahren und Vorrichtung zur kontinuierlichen Herstellung mehrchichtiger Wandelemente und nach dem Verfahren hergestelltes Wandelement
US4073049A (en) * 1975-01-27 1978-02-14 Rohm And Haas Company Method of making a reinforced foam-filled resin-impregnated fiber glass covered vacuum forming mold plug
US4349401A (en) * 1980-06-23 1982-09-14 Tatis Plasttantningar AB Method to manufacture structural members of epoxy plastic
DE3315246C2 (de) 1983-04-27 1986-05-07 Messerschmitt-Bölkow-Blohm GmbH, 8000 München Bauteil in Sandwichbauweise
US4863663A (en) 1984-02-11 1989-09-05 General Motors Corporation Method of making a model, prototype part, and mold
AU597435B2 (en) * 1986-11-24 1990-05-31 Ciba-Geigy Ag Low viscosity noncrystalline dicyanate esters and blends with prepolymers of dicyanate esters
US4867922A (en) * 1986-12-29 1989-09-19 Ford Motor Company Method of making styling models
CA2069125A1 (en) 1991-07-01 1993-01-02 Gary J. Jacaruso Composite forming tool
AT406064B (de) * 1993-06-02 2000-02-25 Evg Entwicklung Verwert Ges Bauelement
US6284168B1 (en) * 1997-03-28 2001-09-04 Gary Robinson Method of forming molds and mold plugs
AU7176998A (en) 1997-05-06 1998-11-27 Boeing Company, The Hybrid lay-up tool
US6763794B1 (en) * 1997-11-14 2004-07-20 Honda Giken Kogyo Kabushiki Kaisha Vibration sound reducing device, and process for assembling elastic membrane in vibration sound reducing device
US6378836B1 (en) 1999-10-12 2002-04-30 Ucar Carbon Company, Inc. Lay-up mold
DE10034508A1 (de) * 2000-07-15 2002-01-31 Schott Glas Verfahren zur Herstellung eines endkonturnahen Formgebungswerkzeug und danach hergestelltes Formgebungswerkzeug
US20050168090A1 (en) * 2004-02-02 2005-08-04 Gould Len C. High power two speed electric motor
US7571527B2 (en) 2005-03-29 2009-08-11 The Boeing Company Mandrel for fabrication of a monolithic composite nacelle panel
US7510390B2 (en) * 2005-07-13 2009-03-31 Hexcel Corporation Machinable composite mold
ES2373059T3 (es) 2006-10-23 2012-01-31 Constructions Industrielles De La Méditerranée - Cnim Herramienta de material compuesto para el moldeo de piezas cilíndricas.
US7968021B2 (en) 2007-07-31 2011-06-28 The Boeing Company Coefficient of thermal expansion control structure
GB0810870D0 (en) * 2008-06-13 2008-07-23 Advanced Composite Components Tooling
WO2011062527A1 (en) * 2009-11-17 2011-05-26 Saab Ab Composite structure tool

Also Published As

Publication number Publication date
ES2545694T3 (es) 2015-09-15
CA2838100A1 (en) 2013-01-17
JP2014527473A (ja) 2014-10-16
WO2013009914A2 (en) 2013-01-17
BR112014000545B1 (pt) 2020-12-29
JP6025841B2 (ja) 2016-11-16
BR112014000545A2 (pt) 2019-10-15
CN103974812A (zh) 2014-08-06
EP2731788A2 (en) 2014-05-21
US20130014888A1 (en) 2013-01-17
CN103974812B (zh) 2016-04-13
KR20140034196A (ko) 2014-03-19
KR102030195B1 (ko) 2019-10-08
US9421698B2 (en) 2016-08-23
WO2013009914A3 (en) 2014-02-20
EP2731788B1 (en) 2015-06-17

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