CA2837415C - Procede d'application d'une couche de protection, element revetu d'une couche de protection et turbine a gaz dotee d'un tel element - Google Patents

Procede d'application d'une couche de protection, element revetu d'une couche de protection et turbine a gaz dotee d'un tel element Download PDF

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Publication number
CA2837415C
CA2837415C CA2837415A CA2837415A CA2837415C CA 2837415 C CA2837415 C CA 2837415C CA 2837415 A CA2837415 A CA 2837415A CA 2837415 A CA2837415 A CA 2837415A CA 2837415 C CA2837415 C CA 2837415C
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CA
Canada
Prior art keywords
layer
diffusion layer
diffusion
protective layer
bond
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA2837415A
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English (en)
Other versions
CA2837415A1 (fr
Inventor
Norbert Czech
Sharad Chandra
Roland Herzog
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MAN Energy Solutions SE
Original Assignee
MAN Diesel and Turbo SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MAN Diesel and Turbo SE filed Critical MAN Diesel and Turbo SE
Publication of CA2837415A1 publication Critical patent/CA2837415A1/fr
Application granted granted Critical
Publication of CA2837415C publication Critical patent/CA2837415C/fr
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11Oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/02Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/28Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
    • C23C10/34Embedding in a powder mixture, i.e. pack cementation
    • C23C10/36Embedding in a powder mixture, i.e. pack cementation only one element being diffused
    • C23C10/48Aluminising
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/60After-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/073Metallic material containing MCrAl or MCrAlY alloys, where M is nickel, cobalt or iron, with or without non-metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18After-treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12611Oxide-containing component

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

L'invention concerne un procédé d'application d'une couche de protection, un élément revêtu d'une couche de protection et une turbine à gaz dotée d'un tel élément. Selon ce procédé, une couche adhésive (12) à base de MCrAI Y est appliquée sur un métal de base (11), la couche adhésive (12) est revêtue d'une couche de diffusion d'Al (14) par calorisation, la couche de diffusion d'Al (14) est soumise à un traitement abrasif, de sorte qu'une couche de formation extérieure (14.2) de la couche de diffusion d'Al (14) soit retirée. Une couche d'isolation thermique céramique (13) composée d'oxyde de zirconium en partie stabilisé par de l'oxyde d'yttrium est appliquée sur la couche de diffusion d'Al (14) subsistante, de sorte qu'une couche de protection résistante à la corrosion due à une température élevée et à l'érosion due à une température élevée soit produite. Le procédé selon l'invention permet d'obtenir une bonne résistance à la fatigue thermique de la couche de protection et peut être mis en uvre facilement. A cet effet, la couche d'isolation thermique céramique (13) est appliquée par projection au plasma atmosphérique sur la couche de diffusion d'Al (14) subsistante.
CA2837415A 2011-05-31 2012-05-31 Procede d'application d'une couche de protection, element revetu d'une couche de protection et turbine a gaz dotee d'un tel element Expired - Fee Related CA2837415C (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102011103731.8 2011-05-31
DE102011103731A DE102011103731A1 (de) 2011-05-31 2011-05-31 Verfahren zum Aufbringen einer Schutzschicht, mit einer Schutzschicht beschichtetes Bauteil und Gasturbine mit einem solchen Bauteil
PCT/EP2012/060195 WO2012163991A1 (fr) 2011-05-31 2012-05-31 Procédé d'application d'une couche de protection, élément revêtu d'une couche de protection et turbine à gaz dotée d'un tel élément

Publications (2)

Publication Number Publication Date
CA2837415A1 CA2837415A1 (fr) 2012-12-06
CA2837415C true CA2837415C (fr) 2016-11-08

Family

ID=46201638

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2837415A Expired - Fee Related CA2837415C (fr) 2011-05-31 2012-05-31 Procede d'application d'une couche de protection, element revetu d'une couche de protection et turbine a gaz dotee d'un tel element

Country Status (6)

Country Link
US (1) US20140141276A1 (fr)
EP (1) EP2714957A1 (fr)
JP (1) JP5878629B2 (fr)
CA (1) CA2837415C (fr)
DE (1) DE102011103731A1 (fr)
WO (1) WO2012163991A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3002239B1 (fr) * 2013-02-15 2015-04-10 Messier Bugatti Dowty Procede de fabrication d'une piece d'aeronef comportant un substrat et une couche de revetement du substrat
US9518325B2 (en) * 2013-03-19 2016-12-13 General Electric Company Treated coated article and process of treating a coated article
CN104404436B (zh) * 2014-11-25 2017-02-22 西安交通大学 基于液相过滤的低压等离子喷涂制备柱状陶瓷涂层的方法
DE102016103664A1 (de) 2016-03-01 2017-09-07 Lufthansa Technik Ag Strömungselement und Verfahren zum Beschichten eines Strömungselements
GB201903484D0 (en) * 2019-03-14 2019-05-01 Rolls Royce Plc A method of removing a ceramic coating from a ceramic coated metallic article

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5236745A (en) * 1991-09-13 1993-08-17 General Electric Company Method for increasing the cyclic spallation life of a thermal barrier coating
JP3219594B2 (ja) * 1994-04-27 2001-10-15 三菱重工業株式会社 高温酸化防止用遮熱コーティング方法
ES2135900T3 (es) * 1995-04-27 1999-11-01 Siemens Ag Componente metalico provisto de un sistema de revestimiento para protegerlo de las altas temperaturas y procedimiento para revestir dicho componente.
EP0840809B1 (fr) * 1995-07-25 1999-04-21 Siemens Aktiengesellschaft Produit avec un corps de base metallique pourvu de canaux de refroidissement et sa fabrication
US6555179B1 (en) * 1998-01-14 2003-04-29 General Electric Company Aluminizing process for plasma-sprayed bond coat of a thermal barrier coating system
DE19801424B4 (de) * 1998-01-16 2004-08-05 Forschungszentrum Jülich GmbH Wärmedämmstoff für hohe Temperaturen und seine Verwendung
US6203685B1 (en) * 1999-01-20 2001-03-20 International Business Machines Corporation Apparatus and method for selective electrolytic metallization/deposition utilizing a fluid head
US6472018B1 (en) * 2000-02-23 2002-10-29 Howmet Research Corporation Thermal barrier coating method
US6576067B2 (en) * 2001-08-31 2003-06-10 General Electric Co. Fabrication of an article having a protective coating with a polished, pre-oxidized protective-coating surface
DE102004045049A1 (de) 2004-09-15 2006-03-16 Man Turbo Ag Verfahren zum Aufbringen einer Schutzschicht
DE102005053531A1 (de) * 2005-11-08 2007-05-10 Man Turbo Ag Wärmedämmende Schutzschicht für ein Bauteil innerhalb des Heißgasbereiches einer Gasturbine
DE102005060243A1 (de) * 2005-12-14 2007-06-21 Man Turbo Ag Verfahren zum Beschichten einer Schaufel und Schaufel einer Gasturbine
WO2007112783A1 (fr) * 2006-04-06 2007-10-11 Siemens Aktiengesellschaft Revetement stratifie formant une barriere thermique a porosite elevee et composant
US20090162692A1 (en) * 2007-12-24 2009-06-25 Bangalore Aswatha Nagaraj Coated Superalloy Articles
DE102008007870A1 (de) * 2008-02-06 2009-08-13 Forschungszentrum Jülich GmbH Wärmedämmschichtsystem sowie Verfahren zu seiner Herstellung

Also Published As

Publication number Publication date
JP2014520205A (ja) 2014-08-21
CA2837415A1 (fr) 2012-12-06
JP5878629B2 (ja) 2016-03-08
EP2714957A1 (fr) 2014-04-09
WO2012163991A1 (fr) 2012-12-06
US20140141276A1 (en) 2014-05-22
DE102011103731A1 (de) 2012-12-06

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Effective date: 20131126

MKLA Lapsed

Effective date: 20210531