CA2808923C - Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable smp apparatus - Google Patents

Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable smp apparatus Download PDF

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Publication number
CA2808923C
CA2808923C CA2808923A CA2808923A CA2808923C CA 2808923 C CA2808923 C CA 2808923C CA 2808923 A CA2808923 A CA 2808923A CA 2808923 A CA2808923 A CA 2808923A CA 2808923 C CA2808923 C CA 2808923C
Authority
CA
Canada
Prior art keywords
smp apparatus
composite material
smp
stiffeners
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2808923A
Other languages
English (en)
French (fr)
Other versions
CA2808923A1 (en
Inventor
Randy Kysar
Carl Ray Fiegenbaum
Kristin Pickell
Matthew C. Everhart
David E. Havens
Jeffrey W. Priest
Delbert Leon Stretlow
Kodi Elizabeth Caster
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spirit AeroSystems Inc
Original Assignee
Spirit AeroSystems Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/238,841 external-priority patent/US8951375B2/en
Application filed by Spirit AeroSystems Inc filed Critical Spirit AeroSystems Inc
Publication of CA2808923A1 publication Critical patent/CA2808923A1/en
Application granted granted Critical
Publication of CA2808923C publication Critical patent/CA2808923C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02—Thermal after-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/40—Plastics, e.g. foam or rubber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642—Bags, bleeder sheets or cauls for isostatic pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B29D99/0014—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with ridges or ribs, e.g. joined ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
    • B29C43/3642—Bags, bleeder sheets or cauls for isostatic pressing
    • B29C2043/3649—Inflatable bladders using gas or fluid and related details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076—Aircrafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3076—Aircrafts
    • B29L2031/3085—Wings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00—Aeronautics or air transport
    • Y02T50/40—Weight reduction

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Composite Materials (AREA)
  • Civil Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Architecture (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
CA2808923A 2010-11-11 2011-10-07 Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable smp apparatus Active CA2808923C (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US41263510P 2010-11-11 2010-11-11
US61/412,635 2010-11-11
US201061425435P 2010-12-21 2010-12-21
US61/425,435 2010-12-21
US13/238,841 US8951375B2 (en) 2010-11-11 2011-09-21 Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable SMP apparatus
US13/238,841 2011-09-21
PCT/US2011/055431 WO2012064440A2 (en) 2010-11-11 2011-10-07 Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable smp apparatus

Publications (2)

Publication Number Publication Date
CA2808923A1 CA2808923A1 (en) 2012-05-18
CA2808923C true CA2808923C (en) 2017-01-17

Family

ID=46051477

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2808923A Active CA2808923C (en) 2010-11-11 2011-10-07 Methods and systems for co-bonding or co-curing composite parts using a rigid/malleable smp apparatus

Country Status (8)

Country Link
EP (1) EP2637832B1 (enExample)
JP (1) JP5763206B2 (enExample)
KR (1) KR101882535B1 (enExample)
CN (1) CN103180116B (enExample)
BR (1) BR112013004941B1 (enExample)
CA (1) CA2808923C (enExample)
ES (1) ES2571554T3 (enExample)
WO (1) WO2012064440A2 (enExample)

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* Cited by examiner, † Cited by third party
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CN104192292B (zh) * 2014-09-17 2017-01-18 中航通飞华南飞机工业有限公司 一种复合材料整体共固化机身及加工方法
US9827720B2 (en) * 2015-08-10 2017-11-28 The Boeing Company Multi-state bladder for manufacture of composite material
JP6938501B2 (ja) * 2015-12-15 2021-09-22 スリーエム イノベイティブ プロパティズ カンパニー ベンゾオキサジン及びフタロニトリル樹脂ブレンド
CN108099080A (zh) * 2016-11-25 2018-06-01 江西洪都航空工业集团有限责任公司 一种复合材料舱体设计成型方法
US10751955B2 (en) * 2017-04-10 2020-08-25 The Boeing Company Unitized composite structure manufacturing system
WO2019049935A1 (ja) 2017-09-07 2019-03-14 川崎重工業株式会社 複合材料成形物製造用成形型および複合材料成形物の製造方法
US11135783B2 (en) * 2018-09-26 2021-10-05 The Boeing Company System and method for manufacturing composite structures
US11135784B2 (en) * 2018-09-26 2021-10-05 The Boeing Company System and method for manufacturing composite structures
US11279092B2 (en) * 2019-03-19 2022-03-22 The Boeing Company Method and system for co-consolidation of thermoplastic composite material parts
FR3112506B1 (fr) * 2020-07-17 2023-05-12 Arianegroup Sas Piece raidie en materiau composite thermodurci a structure caissonnee et procede de fabrication
US11873947B2 (en) * 2021-05-26 2024-01-16 Trelleborg Sealing Solutions Germany Gmbh High pressure composite pressure vessel method of manufacture and product
CN114851444B (zh) * 2022-04-30 2022-10-11 哈尔滨工业大学 一种部分变刚度智能模具一体化制备及使用方法
CN116118056A (zh) * 2022-12-14 2023-05-16 航天神舟飞行器有限公司 一种基于记忆芯模的复材进气道产品成型工装
WO2024201099A1 (en) * 2023-03-27 2024-10-03 Università degli Studi di Catania Method of making a hollow component of composite material using a collapsible and reusable mandrel
CN117566091A (zh) * 2023-11-09 2024-02-20 中国直升机设计研究所 一种复合材料与金属网共固化的直升机整流罩及制备方法
CN117734200B (zh) * 2024-02-20 2024-04-16 太原理工大学 纤维铺放机械手与自行走装置、纤维铺放方法

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JPS6176351A (ja) * 1984-09-25 1986-04-18 Toyota Motor Corp 繊維強化樹脂構造体の製造方法
JPS6399915A (ja) * 1986-10-17 1988-05-02 Agency Of Ind Science & Technol 樹脂系複合材料製品成形用の可撓性マンドレル
JPH03208610A (ja) * 1990-01-11 1991-09-11 Sumitomo Metal Ind Ltd 中空製品の成形方法
JP2944967B2 (ja) * 1997-09-05 1999-09-06 川崎重工業株式会社 高速車両の外壁構造および高速車両の外壁の製造方法
EP1373340B1 (en) * 2001-01-24 2005-10-19 Johnson & Johnson Vision Care, Inc. Shape memory polymer or alloy ophthalmic lens mold and methods of forming ophthalmic products
US7422714B1 (en) * 2001-01-24 2008-09-09 Cornerstone Research Group, Inc. Method of using a shape memory material as a mandrel for composite part manufacturing
CN101426629A (zh) * 2004-03-12 2009-05-06 通用汽车公司 活性的结构可变换的工具
GB0512630D0 (en) * 2005-06-21 2005-07-27 Scott Kenneth L Method and apparatus for the production of hollow moulded articles and a hollow moulded article made by the method
US20100018953A1 (en) * 2008-07-23 2010-01-28 Vladimir Shapovalov Reusable mandrel for solid free form fabrication process
US7910038B2 (en) * 2008-11-24 2011-03-22 GM Global Technology Operations LLC Preforms and methods of making the same
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Also Published As

Publication number Publication date
ES2571554T3 (es) 2016-05-25
KR20130138809A (ko) 2013-12-19
CA2808923A1 (en) 2012-05-18
JP2014502223A (ja) 2014-01-30
WO2012064440A3 (en) 2012-08-02
CN103180116B (zh) 2016-03-09
BR112013004941A2 (pt) 2016-08-16
EP2637832A4 (en) 2014-07-02
EP2637832A2 (en) 2013-09-18
EP2637832B1 (en) 2016-04-06
WO2012064440A2 (en) 2012-05-18
BR112013004941B1 (pt) 2020-02-11
JP5763206B2 (ja) 2015-08-12
CN103180116A (zh) 2013-06-26
KR101882535B1 (ko) 2018-07-26

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