CA2754526C - Method for manufacturing a wind turbine rotor blade - Google Patents
Method for manufacturing a wind turbine rotor blade Download PDFInfo
- Publication number
- CA2754526C CA2754526C CA2754526A CA2754526A CA2754526C CA 2754526 C CA2754526 C CA 2754526C CA 2754526 A CA2754526 A CA 2754526A CA 2754526 A CA2754526 A CA 2754526A CA 2754526 C CA2754526 C CA 2754526C
- Authority
- CA
- Canada
- Prior art keywords
- mould
- composite fibre
- fibre layer
- bag
- mould element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title description 17
- 239000000835 fiber Substances 0.000 claims abstract description 159
- 239000002131 composite material Substances 0.000 claims abstract description 158
- 230000008878 coupling Effects 0.000 claims description 17
- 238000010168 coupling process Methods 0.000 claims description 17
- 238000005859 coupling reaction Methods 0.000 claims description 17
- 230000005484 gravity Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims 1
- 239000000306 component Substances 0.000 description 38
- 239000011797 cavity material Substances 0.000 description 13
- 239000011347 resin Substances 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 7
- 229910052729 chemical element Inorganic materials 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 208000002925 dental caries Diseases 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 229920000136 polysorbate Polymers 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009745 resin transfer moulding Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
- F03D1/0675—Rotors characterised by their construction elements of the blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/56—Compression moulding under special conditions, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0025—Producing blades or the like, e.g. blades for turbines, propellers, or wings
- B29D99/0028—Producing blades or the like, e.g. blades for turbines, propellers, or wings hollow blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
- B29L2031/082—Blades, e.g. for helicopters
- B29L2031/085—Wind turbine blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
- Wind Motors (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10187414.7A EP2441951B1 (en) | 2010-10-13 | 2010-10-13 | Method for manufacturing a wind turbine rotor blade |
| EP10187414 | 2010-10-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2754526A1 CA2754526A1 (en) | 2012-04-13 |
| CA2754526C true CA2754526C (en) | 2019-04-02 |
Family
ID=43981138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2754526A Expired - Fee Related CA2754526C (en) | 2010-10-13 | 2011-10-11 | Method for manufacturing a wind turbine rotor blade |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US9422916B2 (enExample) |
| EP (1) | EP2441951B1 (enExample) |
| JP (1) | JP6066548B2 (enExample) |
| KR (1) | KR101894251B1 (enExample) |
| CN (1) | CN102442001B (enExample) |
| BR (1) | BRPI1106279A2 (enExample) |
| CA (1) | CA2754526C (enExample) |
| DK (1) | DK2441951T3 (enExample) |
| NZ (1) | NZ595673A (enExample) |
Families Citing this family (31)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672977A (zh) * | 2012-05-22 | 2012-09-19 | 昆山华风风电科技有限公司 | 风力发电叶片上下壳体前缘内包边制作工艺 |
| US9492973B2 (en) * | 2012-11-01 | 2016-11-15 | General Electric Company | Rotor blade mold assembly and method for forming rotor blade |
| CN102963007A (zh) * | 2012-11-22 | 2013-03-13 | 昆山华风风电科技有限公司 | 风力发电叶片前缘新型制作工艺 |
| US12056749B1 (en) | 2013-05-20 | 2024-08-06 | Sheila E. Pesarchick | Customized apparel procurement method |
| DK177928B1 (en) * | 2013-06-17 | 2015-01-19 | Envision Energy Denmark Aps | Wind turbine blade with extended shell section |
| DK2918399T3 (da) | 2014-03-10 | 2021-07-05 | Siemens Gamesa Renewable Energy As | Fremgangsmåde til fremstilling af en rotorvinge for en vindmølle |
| EP2952315A1 (en) | 2014-06-02 | 2015-12-09 | Siemens Aktiengesellschaft | A method for manufacturing a single- or multi-cell composite material structure |
| GB201509142D0 (en) * | 2015-05-28 | 2015-07-15 | Blade Dynamics Ltd | A wind turbine blade and a method of moulding a wind turbine blade tip section |
| DE102015211671A1 (de) * | 2015-06-24 | 2016-12-29 | Airbus Operations Gmbh | Verfahren und Vorrichtung zur Herstellung eines Bauteils unter Verwendung einer Vakuumfolie |
| JP6560955B2 (ja) * | 2015-10-19 | 2019-08-14 | 株式会社イノアックコーポレーション | 複合部材の製造方法 |
| DE102016003326A1 (de) * | 2016-03-21 | 2017-09-21 | Carbon Rotec Gmbh & Co. Kg | Formwerkzeuganordnung |
| WO2017171704A1 (en) * | 2016-03-28 | 2017-10-05 | General Electric Company | Rotor blade tip mold assembly including expandable bladders and method for forming rotor blade tip |
| US11572861B2 (en) * | 2017-01-31 | 2023-02-07 | General Electric Company | Method for forming a rotor blade for a wind turbine |
| US10889073B2 (en) | 2017-03-13 | 2021-01-12 | The Boeing Company | Controllable multi-celled bladders for composites |
| GB2561851A (en) * | 2017-04-25 | 2018-10-31 | Airbus Operations Ltd | Fibre reinforced composite aerofoil structures |
| US12025028B2 (en) * | 2017-08-24 | 2024-07-02 | Safran Aircraft Engines | Blade for a turbomachine and method for the manufacture thereof |
| CN109895411B (zh) * | 2017-12-08 | 2021-09-07 | 苏州天顺复合材料科技有限公司 | 一种腹板一体式粘接工装 |
| KR102005090B1 (ko) * | 2018-02-23 | 2019-07-29 | 서홍걸 | 신발용 쿠션재 및 그 제조금형 |
| US12097668B2 (en) | 2018-12-11 | 2024-09-24 | Ge Infrastructure Technology Llc | Method for manufacturing a structural component of a blade segment for a rotor blade of a wind turbine |
| ES2949268T3 (es) * | 2019-05-28 | 2023-09-27 | Siemens Gamesa Renewable Energy As | Un molde para fabricar una pala de turbina eólica y un método para fabricar una pala de turbina eólica |
| EP3838576A1 (en) * | 2019-12-19 | 2021-06-23 | Siemens Gamesa Renewable Energy A/S | Method for manufacturing a wind turbine blade |
| GB202020710D0 (en) | 2020-12-30 | 2021-02-10 | Gen Electric | Method of joining segments of a composite component |
| GB202020714D0 (en) * | 2020-12-30 | 2021-02-10 | Gen Electric | Method of joining blade segments using an internal bladder |
| MX2023008936A (es) * | 2021-02-01 | 2023-08-10 | Tpi Composites Inc | Molde de pala de turbina eolica con referencias geometricas de alta precision incorporadas en la superficie b. |
| KR102325433B1 (ko) | 2021-05-27 | 2021-11-15 | 탁원준 | 풍력 발전용 블레이드 및 그 제조방법 |
| CN118140046A (zh) | 2021-10-29 | 2024-06-04 | 东丽株式会社 | 中空结构体及螺旋桨叶片 |
| CN115056510B (zh) * | 2022-07-06 | 2024-02-13 | 航天海鹰(镇江)特种材料有限公司 | 一种利用双黄袋辅助热压罐成型螺旋桨叶片的方法 |
| JP7700747B2 (ja) * | 2022-07-19 | 2025-07-01 | トヨタ自動車株式会社 | 複合材接合体の製造方法 |
| JP7622709B2 (ja) | 2022-07-19 | 2025-01-28 | トヨタ自動車株式会社 | 複合成形体の製造方法 |
| EP4403340A1 (en) * | 2023-01-18 | 2024-07-24 | Siemens Gamesa Renewable Energy A/S | Method for manufacturing a preform element for a blade for a wind turbine, preform element, blade, wind turbine, upper mold and mold arrangement consisting of an upper and a lower mold |
| EP4613467A1 (en) * | 2024-03-07 | 2025-09-10 | Siemens Gamesa Renewable Energy Innovation & Technology S.L. | Composite moulding assembly |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2945262A (en) | 1955-08-23 | 1960-07-19 | Hudson Engineering Corp | Method of forming hollow reinforced plastic bodies |
| US4808362A (en) * | 1987-06-04 | 1989-02-28 | The Budd Company | Hollow reinforced fiber structure formed by resin transfer molding |
| US5156786A (en) | 1990-07-02 | 1992-10-20 | Hudson Products Corporation | Method for manufacuring fan blades |
| US5213476A (en) * | 1990-07-02 | 1993-05-25 | Hudson Products Corporation | Fan blade |
| US5939007A (en) * | 1994-08-31 | 1999-08-17 | Sikorsky Aircraft Corporation | Method for manufacture of a fiber reinforced composite spar for rotary wing aircraft |
| FR2760681B1 (fr) * | 1997-03-12 | 1999-05-14 | Alternatives En | Procede de fabrication d'une piece de grandes dimensions en materiau composite et pale d'helice, en particulier d'eolienne, fabriquee selon ce procede |
| US6540954B1 (en) * | 1999-07-30 | 2003-04-01 | Resolute Racing Shells, Inc. | Process for fabricating a rowing shell |
| US7048985B2 (en) * | 2001-07-23 | 2006-05-23 | Vrac, Llc | Three-dimensional spacer fabric resin infusion media and reinforcing composite lamina |
| DK176335B1 (da) | 2001-11-13 | 2007-08-20 | Siemens Wind Power As | Fremgangsmåde til fremstilling af vindmöllevinger |
| EP1695813B1 (en) | 2005-02-24 | 2007-06-13 | Vestas Wind Systems A/S | A method for manufacturing a wind turbine blade, a wind turbine blade manufacturing facility and use thereof |
| US7887730B2 (en) * | 2007-08-28 | 2011-02-15 | Abe Karem | Self-tooling composite structure |
| US20110116935A1 (en) | 2008-05-16 | 2011-05-19 | Xemc Darwind B.V. | method of manufacturing a turbine blade half, a turbine blade half, a method of manufacturing a turbine blade, and a turbine blade |
| ATE500050T1 (de) * | 2008-05-21 | 2011-03-15 | Siemens Ag | Verfahren zur herstellung eines verbundstoffes |
| CN101327654B (zh) | 2008-07-24 | 2011-01-12 | 北京彩虹宇星科技发展有限公司 | 一种复合材料闭模袋压一次成型工艺 |
-
2010
- 2010-10-13 DK DK10187414.7T patent/DK2441951T3/en active
- 2010-10-13 EP EP10187414.7A patent/EP2441951B1/en active Active
-
2011
- 2011-10-06 US US13/267,244 patent/US9422916B2/en active Active
- 2011-10-10 NZ NZ595673A patent/NZ595673A/xx not_active IP Right Cessation
- 2011-10-11 CA CA2754526A patent/CA2754526C/en not_active Expired - Fee Related
- 2011-10-11 BR BRPI1106279A patent/BRPI1106279A2/pt not_active Application Discontinuation
- 2011-10-13 KR KR1020110104844A patent/KR101894251B1/ko not_active Expired - Fee Related
- 2011-10-13 JP JP2011225821A patent/JP6066548B2/ja not_active Expired - Fee Related
- 2011-10-13 CN CN201110309720.2A patent/CN102442001B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| US20120091627A1 (en) | 2012-04-19 |
| CN102442001A (zh) | 2012-05-09 |
| DK2441951T3 (en) | 2017-07-10 |
| KR101894251B1 (ko) | 2018-09-04 |
| EP2441951B1 (en) | 2017-04-26 |
| KR20120038384A (ko) | 2012-04-23 |
| EP2441951A1 (en) | 2012-04-18 |
| US9422916B2 (en) | 2016-08-23 |
| NZ595673A (en) | 2012-12-21 |
| JP2012082832A (ja) | 2012-04-26 |
| CA2754526A1 (en) | 2012-04-13 |
| BRPI1106279A2 (pt) | 2016-01-19 |
| JP6066548B2 (ja) | 2017-01-25 |
| CN102442001B (zh) | 2017-07-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20160816 |
|
| MKLA | Lapsed |
Effective date: 20201013 |