CA2686058A1 - Insulated cool cell cover for animal houses - Google Patents

Insulated cool cell cover for animal houses Download PDF

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Publication number
CA2686058A1
CA2686058A1 CA2686058A CA2686058A CA2686058A1 CA 2686058 A1 CA2686058 A1 CA 2686058A1 CA 2686058 A CA2686058 A CA 2686058A CA 2686058 A CA2686058 A CA 2686058A CA 2686058 A1 CA2686058 A1 CA 2686058A1
Authority
CA
Canada
Prior art keywords
cover
cool cell
cool
insulated
cell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2686058A
Other languages
French (fr)
Inventor
Terence F. Mullins
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA2686058A priority Critical patent/CA2686058A1/en
Publication of CA2686058A1 publication Critical patent/CA2686058A1/en
Abandoned legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/0047Air-conditioning, e.g. ventilation, of animal housings
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/0047Air-conditioning, e.g. ventilation, of animal housings
    • A01K1/0082Water misting or cooling systems
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K31/00Housing birds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/0001Control or safety arrangements for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F5/00Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
    • F24F5/0089Systems using radiation from walls or panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7691Heat reflecting layers or coatings

Abstract

An insulated cool cell cover apparatus in a side wall of an animal house for use adjacent a cool cell in the side wall; comprising an insulated cover adapted to cover the cool cell comprising an insulating member comprising a metallic laminated or metalized polymeric reflective insulation material, sandwiched between a pair of thermoplastic layers at distances therefrom to provide a pair of insulating air gaps. The cover apparatus provides improved reduction in heat loss and is easy to install and operate, preferably by means of a pulley system.

Description

INSULATED COOL CELL COVER FOR ANIMAL HOUSES

FIELD OF THE INVENTION
This invention relates to an insulated cover system for providing air seals to reduce heat loss through cool cells of animal houses, such as barns, poultry and pig houses and the like.

BACKGROUND OF THE INVENTION

Environmental conditions of serious concern in the operation of an animal house, particularly for chickens and piglets include, for example, background heating, ventilation, humidity, ammonia, dirt and dust. For example, houses for poultry chickens and piglets need to have a warm, dry environment wherein one day-old chicks and young piglets are reared.
The targeted temperature provided at floor level is initially about 32 C, but is reduced, gradually, as the animals grow. A computerized controller in the case of modern poultry houses monitors environmental conditions as the birds grow and implements changes to that environment, accordingly, through activating vents, fans, heaters, feeders and watering systems. While the environment must be warm, the air also must be fresh.
Poultry houses vary in size and are, typically, approximately 15m wide by 150 m length with a ceiling height in the center of about 3m. Side wall constructions of these houses are either curtained or solid wall.
Cool cells is the term used to describe a framed insert located in apertures in the wall(s) of an animal house, such as a poultry or pig house, barn and the like.
It comprises an insert of a plurality of, typically, lacquered corrugated cardboard longitudinal pieces in parallel array set in a metal, plastics material or wooden frame in the aperture. The length and width of a cool cell depends on the size of the animal house and have a life expendency of about 2 to 5 years. Below the length of the cool cell is a water pipe which provides a mist which is drawn through the cool cell into the house by negative pressure caused by fans in the house. The purpose of the mist is to cool the interior of the house during the warm and hot months of the year.

Insulation covers must be made of durable components to withstand the rigors of the barn environment while being easy to install and remove. In consequence of their nature and location, current covers are difficult and time consuming to remove and install. Farmers are looking for products and technologies that will reduce their energy consumption and reduce their workload.
Historically, cool cells, if covered, have been covered with thin woven plastic sheets to stop the wind and cold air from entering the poultry house. This type of covering was "homemade", did little to stop the air flow from the exterior and was not energy efficient. The plastic sheet material was, generally, adapted from side wall curtain material, which is not insulated and is difficult to install and is usually good only for a one time or one season use.
Recently, a foam board covered with a hard plastics material and made in sections that connect together has been introduced as an insulated cool cell cover.
However, there are many problems with this cover. For example, the sections are difficult to handle due to the weight of each panel. Further, because of the weight of the panels they do not seal effectively when pulled in place to the closed position by a pulley system and, yet further, the construction of the panel causes condensation which forms water puddles in the chicken house, which, in turn, promotes disease in the birds. Several bugs, particularly, darkling beetles that are prevalent within many chicken houses destroy the foam of the cool cells.
Reflective metallic laminated and metalized polymeric insulation materials are described in, for example, Canadian Patent No. 2,554,754, granted December 4, 2007 and Canadian Patent No. 2,591,589, granted April 29, 2008 for use as insulation in walls, under roofs, around pipes and the like as stationary objects.
There is, therefore, a need for insulated covers that address the problem of high energy loss due to inadequate air seals in key areas for use with cool cells and doors presently having no air seal cover to address high energy loss due to inadequate air seals.

SUMMARY OF THE INVENTION

The invention, in one aspect, provides an insulated cool cell cover apparatus in a side wall of an animal house for use adjacent said cool cell in the side wall, comprising an insulated cover adapted to cover said cool cell comprising an insulating member comprising a metallic laminated or metalized polymeric reflective insulation material,
2 sandwiched between a pair of thermoplastic layers at distances therefrom to provide a pair of insulating air gaps.
Preferably, each of the air gaps has a width selected from 0.5 cm to 2cm.
The reflective insulation material is, preferably, selected from the group consisting of polymeric foam material, multi-film thermoplastic layers assemblies and bubble-pack arranged thermoplastic material; and, more preferably, a bubble-pack arranged thermoplastic material comprising outer metalized thermoplastic layers having an outer coating of an anti-corrosion effective, clear lacquer coating.
In a further aspect, the invention provides a cool cell cover assembly comprising a plurality of covers as hereinabove defined in an array wherein each cover is vertically connected to one or two adjacent covers.
Preferably, the cool cell cover assembly further comprises a pulley system fixed to the panel array and mounted to the animal house to operably effect opening and closing of the cover assembly adjacent the cool cell.
BRIEF DESCRIPTION OF THE DRAWINGS

In order that the invention may be better understood, preferred embodiments will now be described, by way of example only, with reference to the accompanying drawings, wherein Fig. I is a diagrammatic perspective view, in part, of a cool cell in a poultry house, according to the prior art;

Fig. 2 is a diagrammatic horizontal cross-section of a cool cell cover according to the invention;
Fig. 3 is a diagrammatic perspective view of a poultry house cover assembly (in part) in a closed position adjacent a cool cell according to the invention;
Fig. 4 is a diagrammatic perspective view of a poultry house cover assembly (in part) in an open position distant from a cool cell according to the invention;
Fig. 5 is a diagrammatic side view from inside of a poultry house of a cover assembly (in part) in a closed position adjacent a cool cell with an associated pulley arrangement according to the invention; and wherein the same numerals denote like parts.
3 DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Fig. 1 shows generally as 10 a poultry house 12 having a cool cell 14 with side wall 16 below roof 18. Below cool cell 14 runs a water pipe 20 which operably sprays water as a fine mist through cool cell 14 to effect cooling of the air within the interior of poultry house 12.
Fig. 2 shows generally as 200 an assembly having a cover 21 of a metalized polyethylene bubble-pack insulation 22 separated by foam rubber standoff 24 from adjacent polyethylene films 26 to provide 1cm wide air gaps 28 on each face 30 of bubble pack 22.
Assembly 100 is held by support bars (not shown) between channel frames 34. A
typical cover 21 size is 48 inches high by 60 inches wide.
Figs. 3, 4 and 5 show generally as 300 and 400 respectively, a cool cell 40 partly insulated by a panel cover 21, vertically connected by hinges 42 to adjacent cover 21 and pivotally mounted by lower hinges 44 to the interior surface 46 of side wall 16. Pulley system 48 allows for the operable opening and closing of cover 21 adjacent (Fig. 3) and distant (Fig. 4) cool cell 14 when required to control the air temperature within house 12 for chickens 50.
Fig. 5 shows the same parts and arrangement of a cool cell cover assembly as shown in Figs. 3 and 4 within the poultry house interior adjacent side wall comprising an array of covers 56.
To provide enhanced heat loss protection provided by the assembly 52 when desired, inner peripheral faces 54 of cover panels 21 abut the corresponding faces of foam rubber seal 56.

Although this disclosure has described and illustrated certain preferred embodiments of the invention, it is to be understood that the invention is not restricted to those particular embodiments. Rather, the invention includes all embodiments which are functional or mechanical equivalence of the specific embodiments and features that have been described and illustrated.
4

Claims (7)

THE EMBODIMENTS OF THE INVENTION TO WHICH AN EXCLUSIVE PROPERTY
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. An insulated cool cell cover apparatus in a side wall of an animal house for use adjacent a cool cell in said side wall, comprising an insulated cover adapted to cover said cool cell comprising an insulating member comprising a metallic laminated or metalized polymeric reflective insulation material, sandwiched between a pair of thermoplastic layers at distances therefrom to provide a pair of insulating air gaps.
2. A cover as claimed in claim 1 wherein each of said air gaps is selected from 0.5cm to 2cm in width.
3. A cover as claimed in claim 1 or claim 2 wherein said reflective insulation material is selected from the group consisting of polymeric foam material, multi-film thermoplastic layers assemblies and bubble-pack arranged thermoplastic material.
4. A cover as claimed in claim 3 wherein said reflective insulation material is a bubble-pack arranged thermoplastic material.
5. A cover as claimed in any one of claims 1 to 4 wherein said reflective insulation material is a metalized thermoplastic layer having an outer coating of an anti-corrosion effective, clear lacquer coating.
6. A cool cell cover assembly comprising a plurality of covers as defined in any one of claims 1 to 5 in an array wherein each cover is vertically connected to one or two adjacent covers.
7. A cool cell cover assembly as claimed in claim 6 further comprising a pulley system fixed to said panel array and mounted to said animal house to operably effect opening and closing of said cover assembly adjacent said cool cell.
CA2686058A 2009-11-17 2009-11-17 Insulated cool cell cover for animal houses Abandoned CA2686058A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA2686058A CA2686058A1 (en) 2009-11-17 2009-11-17 Insulated cool cell cover for animal houses

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA2686058A CA2686058A1 (en) 2009-11-17 2009-11-17 Insulated cool cell cover for animal houses

Publications (1)

Publication Number Publication Date
CA2686058A1 true CA2686058A1 (en) 2011-05-17

Family

ID=44063345

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2686058A Abandoned CA2686058A1 (en) 2009-11-17 2009-11-17 Insulated cool cell cover for animal houses

Country Status (1)

Country Link
CA (1) CA2686058A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102808531A (en) * 2012-08-23 2012-12-05 成都赛珞仓储工程设计有限公司 Hollow vertical-wall combined square rectangular silo
CN104023523A (en) * 2011-12-29 2014-09-03 利拉伐控股有限公司 An animal housing arrangement and method of controlling a cooling system thereof
CN107278914A (en) * 2017-06-30 2017-10-24 重庆市长寿区方琪奶牛养殖场 A kind of milk cow cooling cowshed

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104023523A (en) * 2011-12-29 2014-09-03 利拉伐控股有限公司 An animal housing arrangement and method of controlling a cooling system thereof
CN102808531A (en) * 2012-08-23 2012-12-05 成都赛珞仓储工程设计有限公司 Hollow vertical-wall combined square rectangular silo
CN102808531B (en) * 2012-08-23 2014-10-15 成都赛珞仓储工程设计有限公司 Hollow vertical-wall combined square rectangular silo
CN107278914A (en) * 2017-06-30 2017-10-24 重庆市长寿区方琪奶牛养殖场 A kind of milk cow cooling cowshed

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Effective date: 20131119