CA2664891A1 - Method and control device for controlling the heat removal from a side plate of a mould - Google Patents
Method and control device for controlling the heat removal from a side plate of a mould Download PDFInfo
- Publication number
- CA2664891A1 CA2664891A1 CA002664891A CA2664891A CA2664891A1 CA 2664891 A1 CA2664891 A1 CA 2664891A1 CA 002664891 A CA002664891 A CA 002664891A CA 2664891 A CA2664891 A CA 2664891A CA 2664891 A1 CA2664891 A1 CA 2664891A1
- Authority
- CA
- Canada
- Prior art keywords
- heat dissipation
- side plate
- coolant
- actual
- accordance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000002826 coolant Substances 0.000 claims abstract description 42
- 238000005266 casting Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000017525 heat dissipation Effects 0.000 claims description 56
- 238000001816 cooling Methods 0.000 claims description 12
- 239000000498 cooling water Substances 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 238000012935 Averaging Methods 0.000 claims description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims description 2
- 239000012153 distilled water Substances 0.000 claims description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical class O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000005058 metal casting Methods 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 230000004907 flux Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/22—Controlling or regulating processes or operations for cooling cast stock or mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/055—Cooling the moulds
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to a method and a control device for controlling the heat removal q in the case of a mould 200 for the casting of metal. By suitable variation of the flow V of a cooling medium 300 through the side plate of a mould, heat removal from the side plate is adjusted to a predetermined setpoint value q Soll. In order not to have to adapt the control of the heat removal to different thicknesses or coatings of the side plates every time that different moulds are used or to changed adjustments of the side plates during the casting operation or to different grades of steel that may be cast, it is proposed according to the invention to calculate in real time the actual value for the heat removal q during stationary casting operation suitably for the cooling medium in each case, inter alia from the difference between the temperature of the cooling medium 300 at the coolant outlet and at the coolant inlet of the side plate 200 and also from material constants.
Description
METHOD AND CONTROL DEVICE FOR CONTROLLING THE HEAT
REMOVAL FROM A SIDE PLATE OF A MOULD
The invention concerns a method and a control device for automatically controlling the heat dissipation of a side plate of a mold in a continuous casting installation for casting metal in slabs, thin slabs, blooms, billets, or preliminary sections. The method of the invention is preferably used in standard slab casting installations and molds, which are operated at a much lower casting speed than thin-slab casting installations.
A method for controlling the heat dissipation in a side plate of a mold is known, for example, from European Patent EP
1 070 560 Bl, in which the specific heat dissipation, also known as heat flux density, is controlled in a wide-side plate by suitable variation of the flow rate of the cooling water through the wide-side plate. The control occurs according to the thickness of the side plate, which is made of copper. A
definite threshold value for the heat flux density is defined as a function of the grade of steel that is to be cast and of the casting flux that is used. This prior art is aimed solely at limiting the heat dissipation of the during the relatively short start-up period in a thin-slab installation with high casting speed.
Proceeding on the basis of this prior art, the objective of the invention is to provide a method and a control device for automatically controlling the heat dissipation in a side plate of a mold, which are characterized by automatic adaptation to a current or changed state of the side plates, especially during a steady-state casting operation.
The objective with respect to a method is achieved by the method claimed in Claim 1.
The cooling behavior of a mold and especially its side plates is a critical factor in determining the quality of the cast metal. The claimed method offers the great advantage over the prior art that it does not require the coolant circulation and especially the amount of coolant to be adapted dr adjusted to the material, the thickness or the coating of a specifically used side plate, or its altered setting during a steady-state casting operation. In this respect, the claimed method and the claimed control of the heat dissipation automatically adapt to the given current state of the side plate used.
REMOVAL FROM A SIDE PLATE OF A MOULD
The invention concerns a method and a control device for automatically controlling the heat dissipation of a side plate of a mold in a continuous casting installation for casting metal in slabs, thin slabs, blooms, billets, or preliminary sections. The method of the invention is preferably used in standard slab casting installations and molds, which are operated at a much lower casting speed than thin-slab casting installations.
A method for controlling the heat dissipation in a side plate of a mold is known, for example, from European Patent EP
1 070 560 Bl, in which the specific heat dissipation, also known as heat flux density, is controlled in a wide-side plate by suitable variation of the flow rate of the cooling water through the wide-side plate. The control occurs according to the thickness of the side plate, which is made of copper. A
definite threshold value for the heat flux density is defined as a function of the grade of steel that is to be cast and of the casting flux that is used. This prior art is aimed solely at limiting the heat dissipation of the during the relatively short start-up period in a thin-slab installation with high casting speed.
Proceeding on the basis of this prior art, the objective of the invention is to provide a method and a control device for automatically controlling the heat dissipation in a side plate of a mold, which are characterized by automatic adaptation to a current or changed state of the side plates, especially during a steady-state casting operation.
The objective with respect to a method is achieved by the method claimed in Claim 1.
The cooling behavior of a mold and especially its side plates is a critical factor in determining the quality of the cast metal. The claimed method offers the great advantage over the prior art that it does not require the coolant circulation and especially the amount of coolant to be adapted dr adjusted to the material, the thickness or the coating of a specifically used side plate, or its altered setting during a steady-state casting operation. In this respect, the claimed method and the claimed control of the heat dissipation automatically adapt to the given current state of the side plate used.
Y
Another advantage is that the claimed control system does not require any presetting in regard to the particular grade of steel that is being cast.
An advantage of the claimed method is that it makes it possible to adjust the cooling behavior of the side plate and thus the quality of the cast metal as a function of only a single variable to be preset, namely, the quantity of heat to be dissipated.
Control of the heat dissipation during the casting start-up operation, in abnormal casting situations, as, for example, those caused by a change in the casting speed, or at the end of a casting operation is achieved by conventional control of the amounts of water; therefore, the method of the invention is expressly not applied to these types of operations and situations.
In accordance with two alternative embodiments, the method of the invention advantageously provides either automatic control of the specific heat dissipation (with respect to the active cooling surface of the side plate) or automatic control of the absolute heat dissipation (without reference to the active cooling surface of the side plate).
The measured values entering into the computation of the actual value for the heat dissipation, for example, the f temperature of the coolant at the coolant inlet and outlet of the side plate and, optionally, the volume flow rate of coolant through the side plate, are advantageously averaged or filtered or buffered before they are introduced into the computation of the actual value for the heat dissipation.
This has the advantage that the dynamic properties/components of the measured actual values are adapted to the, by comparison, relatively slow control of the heat dissipation by variations of the volume flow rate of the coolant.
The control of the heat dissipation on the narrow side of a mold in accordance with the method of the invention offers the advantage that the control also automatically adapts to states specific to the narrow side and automatically simultaneously compensates effects on the casting process caused by their variation. For example, changed settings in the width and/or the conicity of the side plate during the casting operation are automatically simultaneously compensated by the claimed method during the automatic control of the heat dissipation, without it being necessary to determine these states separately and then to supply them to the control device.
Simultaneous application of the method of the invention to two or more side plates of the mold guarantees that the heat dissipation is separately controlled for each of the side plates, but at the same time it advantageously allows the adjustment of a desired ratio for the heat dissipation values between the individual side plates. Adjustment of the desired ratio can be easily realized by predetermining the set points for the heat dissipation values for the individual side plates in the desired way. For example, it can be desirable for the heat dissipation values in the two opposite narrow-side plates of a mold to be the same or for the heat dissipation of the two wide sides together to be in a definite ratio to the heat dissipation of the two narrow sides together.
The objective with respect to a device is achieved by a control device for automatically controlling the heat dissipation in a mold. The advantages of this control device are the same as the advantages specified above with reference to the method of the invention.
Additional advantageous embodiments of the method of the invention and the device of the invention are objects of the dependent claims.
The invention is explained below with reference to the example illustrated in the sole drawing.
The drawing shows first of all the circulation of a coolant 300 through the side plate 200 of a mold. The heat produced in the mold during the casting of a metal, especially a steel, is removed from the side plate by means of a coolant 300, which passes through cooling channels or cooling bores (not shown) in the side plate 200. The coolant is typically cooling water that has been treated with a corrosion inhibitor, with glycol, oils, or alcohol. Alternatively, activated water or distilled water can also be used. Each of these coolants is characterized by individual material constants, such as the specific gravity p or the specific heat at constant pressure cP.
After it has passed through the side plate 200, the now heated coolant 300 is cooled by passing it through a heat exchanger 400, which is connected with a cooling tower. After it has been cooled, the coolant 300 is fed to a pump 600, which is driven by a drive unit 650. The pump 600 maintains the circulation of the coolant 300 and pumps the cooled coolant back through the cooling channels of the side plate 200. In addition, the closed coolant circulation can have an expansion tank 700 (gas reservoir), especially for establishing a system pressure. A pump 600 in the system just serves for compensating drops caused by friction.
The present invention concerns a method associated with the coolant circulation described above and an associated control device 100 for automatically controlling the heat dissipation q of the side plate 200 during a steady-state casting operation to a possibly variably predetermined set point qset ' As the drawing shows, the control device 100 of the invention comprises a computing unit 110 for computing an actual value qQctuQr for the heat dissipation. The computing unit 110 computes this actual value by the following physical formula:
R'actual =(P * V* Cp * dv ) l A
where q the heat dissipation [W/mz]
p . the density of the cooling water [kg/m3]
V . the volume flow rate of the cooling water [L/min]
cp the specific heat of the cooling water (at constant pressure) [kJ/(kg-K)]
dv . the temperature difference Tout - Z'in [K]
A . the active mold surface.
The computing unit 110 can be designed to compute the heat dissipation q as a specific physical quantity, i.e., with reference to the active cooling surface of the side plate A, or as an absolute physical quantity, i.e., without reference to the active cooling surface A. The active surface is calculated as the active length of the side plate multiplied by the active width of the side plate or multiplied by the active thickness of the side plate.
The density p of the coolant used in the computation of the actual value for the heat dissipation qactua/f its specific heat cp, and the possibly used active surface are each suitably supplied in advance to the computing unit as constants. By contrast, the temperatures Tin and Tout at the coolant inlet and coolant outlet of the side plate are each determined as current measured values; their difference dv is used as a factor of proportionality in the computation of the heat dissipation. Finally, the volume flow rate V of the coolant per unit time through the side plate is supplied to the computing unit 110 as a current actual value. This can be accomplished either by making current measurements of the volume flow rate V, as shown in the drawing, or by feeding it back to the computing unit 110 as a controlled variable from the output of the controller 130, which is described below.
The drawing shows that the control device 100 has an averaging unit 140 for averaging or buffering the measured actual values with respect to time, especially the measured temperature values, before they are supplied to the computing unit 110. High-frequency spectral components and dynamic components in these measuring signals are filtered out by this averaging or buffering, and in this way these measuring signals are adapted to the otherwise rather slow control mechanism for the heat dissipation in the side plate 200.
As is also apparent from the drawing, the actual value for the heat dissipation qQcruQl produced by the computing unit 110 is supplied to a comparator 120 for computing a control deviation A4 for the heat dissipation. The comparator 120 computes this control deviation by subtracting the supplied actual value for the heat dissipation cjQctuaj from a possibly also variably preset set point for the heat dissipation qsel.
Finally, the control deviation Oqis supplied to the controller 130, which converts the current control deviation to a suitable variation of the volume flow rate V of the coolant 300 through the mold 200. This conversion is carried out in such a way that the current heat dissipation, represented by the actual value qQcruQj, is adapted to the preset set point cjser for the heat dissipation. The volume flow rate V is supplied as a control variable to the control system, in particular to a controlling valve 132 in the coolant circulation, so that said controlling valve 132 can properly adjust the volume flow rate of the coolant 300 through the side plate 200 for the present control variable.
Another advantage is that the claimed control system does not require any presetting in regard to the particular grade of steel that is being cast.
An advantage of the claimed method is that it makes it possible to adjust the cooling behavior of the side plate and thus the quality of the cast metal as a function of only a single variable to be preset, namely, the quantity of heat to be dissipated.
Control of the heat dissipation during the casting start-up operation, in abnormal casting situations, as, for example, those caused by a change in the casting speed, or at the end of a casting operation is achieved by conventional control of the amounts of water; therefore, the method of the invention is expressly not applied to these types of operations and situations.
In accordance with two alternative embodiments, the method of the invention advantageously provides either automatic control of the specific heat dissipation (with respect to the active cooling surface of the side plate) or automatic control of the absolute heat dissipation (without reference to the active cooling surface of the side plate).
The measured values entering into the computation of the actual value for the heat dissipation, for example, the f temperature of the coolant at the coolant inlet and outlet of the side plate and, optionally, the volume flow rate of coolant through the side plate, are advantageously averaged or filtered or buffered before they are introduced into the computation of the actual value for the heat dissipation.
This has the advantage that the dynamic properties/components of the measured actual values are adapted to the, by comparison, relatively slow control of the heat dissipation by variations of the volume flow rate of the coolant.
The control of the heat dissipation on the narrow side of a mold in accordance with the method of the invention offers the advantage that the control also automatically adapts to states specific to the narrow side and automatically simultaneously compensates effects on the casting process caused by their variation. For example, changed settings in the width and/or the conicity of the side plate during the casting operation are automatically simultaneously compensated by the claimed method during the automatic control of the heat dissipation, without it being necessary to determine these states separately and then to supply them to the control device.
Simultaneous application of the method of the invention to two or more side plates of the mold guarantees that the heat dissipation is separately controlled for each of the side plates, but at the same time it advantageously allows the adjustment of a desired ratio for the heat dissipation values between the individual side plates. Adjustment of the desired ratio can be easily realized by predetermining the set points for the heat dissipation values for the individual side plates in the desired way. For example, it can be desirable for the heat dissipation values in the two opposite narrow-side plates of a mold to be the same or for the heat dissipation of the two wide sides together to be in a definite ratio to the heat dissipation of the two narrow sides together.
The objective with respect to a device is achieved by a control device for automatically controlling the heat dissipation in a mold. The advantages of this control device are the same as the advantages specified above with reference to the method of the invention.
Additional advantageous embodiments of the method of the invention and the device of the invention are objects of the dependent claims.
The invention is explained below with reference to the example illustrated in the sole drawing.
The drawing shows first of all the circulation of a coolant 300 through the side plate 200 of a mold. The heat produced in the mold during the casting of a metal, especially a steel, is removed from the side plate by means of a coolant 300, which passes through cooling channels or cooling bores (not shown) in the side plate 200. The coolant is typically cooling water that has been treated with a corrosion inhibitor, with glycol, oils, or alcohol. Alternatively, activated water or distilled water can also be used. Each of these coolants is characterized by individual material constants, such as the specific gravity p or the specific heat at constant pressure cP.
After it has passed through the side plate 200, the now heated coolant 300 is cooled by passing it through a heat exchanger 400, which is connected with a cooling tower. After it has been cooled, the coolant 300 is fed to a pump 600, which is driven by a drive unit 650. The pump 600 maintains the circulation of the coolant 300 and pumps the cooled coolant back through the cooling channels of the side plate 200. In addition, the closed coolant circulation can have an expansion tank 700 (gas reservoir), especially for establishing a system pressure. A pump 600 in the system just serves for compensating drops caused by friction.
The present invention concerns a method associated with the coolant circulation described above and an associated control device 100 for automatically controlling the heat dissipation q of the side plate 200 during a steady-state casting operation to a possibly variably predetermined set point qset ' As the drawing shows, the control device 100 of the invention comprises a computing unit 110 for computing an actual value qQctuQr for the heat dissipation. The computing unit 110 computes this actual value by the following physical formula:
R'actual =(P * V* Cp * dv ) l A
where q the heat dissipation [W/mz]
p . the density of the cooling water [kg/m3]
V . the volume flow rate of the cooling water [L/min]
cp the specific heat of the cooling water (at constant pressure) [kJ/(kg-K)]
dv . the temperature difference Tout - Z'in [K]
A . the active mold surface.
The computing unit 110 can be designed to compute the heat dissipation q as a specific physical quantity, i.e., with reference to the active cooling surface of the side plate A, or as an absolute physical quantity, i.e., without reference to the active cooling surface A. The active surface is calculated as the active length of the side plate multiplied by the active width of the side plate or multiplied by the active thickness of the side plate.
The density p of the coolant used in the computation of the actual value for the heat dissipation qactua/f its specific heat cp, and the possibly used active surface are each suitably supplied in advance to the computing unit as constants. By contrast, the temperatures Tin and Tout at the coolant inlet and coolant outlet of the side plate are each determined as current measured values; their difference dv is used as a factor of proportionality in the computation of the heat dissipation. Finally, the volume flow rate V of the coolant per unit time through the side plate is supplied to the computing unit 110 as a current actual value. This can be accomplished either by making current measurements of the volume flow rate V, as shown in the drawing, or by feeding it back to the computing unit 110 as a controlled variable from the output of the controller 130, which is described below.
The drawing shows that the control device 100 has an averaging unit 140 for averaging or buffering the measured actual values with respect to time, especially the measured temperature values, before they are supplied to the computing unit 110. High-frequency spectral components and dynamic components in these measuring signals are filtered out by this averaging or buffering, and in this way these measuring signals are adapted to the otherwise rather slow control mechanism for the heat dissipation in the side plate 200.
As is also apparent from the drawing, the actual value for the heat dissipation qQcruQl produced by the computing unit 110 is supplied to a comparator 120 for computing a control deviation A4 for the heat dissipation. The comparator 120 computes this control deviation by subtracting the supplied actual value for the heat dissipation cjQctuaj from a possibly also variably preset set point for the heat dissipation qsel.
Finally, the control deviation Oqis supplied to the controller 130, which converts the current control deviation to a suitable variation of the volume flow rate V of the coolant 300 through the mold 200. This conversion is carried out in such a way that the current heat dissipation, represented by the actual value qQcruQj, is adapted to the preset set point cjser for the heat dissipation. The volume flow rate V is supplied as a control variable to the control system, in particular to a controlling valve 132 in the coolant circulation, so that said controlling valve 132 can properly adjust the volume flow rate of the coolant 300 through the side plate 200 for the present control variable.
Claims (12)
1. A method for automatically controlling the heat dissipation ~ in at least one side plate (200) of a mold for casting metal to a preset set point ~set by suitable variation of the volume flow rate ~ of a coolant (300) through the side plate (200) according to a control deviation .DELTA.~ in the form of the difference between the set point and an actual value ~actual for the heat dissipation, wherein the heat dissipation ~ is automatically controlled and the volume flow rate ~ is varied during a steady-state casting operation wherein the method is carried out for the side plate (200) in the form of a narrow-side plate of the mold, wherein, the width and/or the conicity of the narrow-side plate are changed during the casting operation.
2. A method in accordance with Claim 1, wherein the actual value for the heat dissipation ~ is computed on a current basis from, among other things, the difference between the actual temperature (T out) of the coolant at the coolant outlet of the side plate and the actual temperature (T in) of the coolant at the coolant inlet of the side plate (200) and material constants (.rho., C p) for the coolant.
3. A method in accordance with Claim 2, wherein the heat dissipation is the specific heat dissipation, and the actual value for the specific heat dissipation is computed as follows:
~ = (.rho.*~*C p*d v)/A
where ~ : the heat dissipation [W/m2]
.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]
C p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]
d v : the temperature difference T out - T in [K]
A : the active cooling surface of the side plate.
~ = (.rho.*~*C p*d v)/A
where ~ : the heat dissipation [W/m2]
.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]
C p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]
d v : the temperature difference T out - T in [K]
A : the active cooling surface of the side plate.
4. A method in accordance with Claim 1 or Claim 2, wherein the heat dissipation is the absolute heat dissipation.
5. A method in accordance with any of the preceding claims, wherein the actual values for the temperatures (T out, T in) and/or the volume flow rate ~ of the coolant are each measured on a current basis and then averaged or buffered, before they are used in the computation of the actual value for the heat dissipation ~actual.
6. A method in accordance with any of the preceding claims, wherein the coolant (300) is water treated with corrosion inhibitor, glycol or oil, activated water, or distilled water.
7. A method in accordance with any of the preceding claims, wherein the set point ~set for the heat dissipation can be variably preset.
8. A method in accordance with any of Claims 1 to 7, wherein the method is carried out separately for two side plates (200) in such a way that the set points ~set for their respective heat dissipation values are in a desired ratio to each other.
9. A method in accordance with Claim 8, wherein the method is carried out separately for the two opposite narrow-side plates (200) of the mold in such a way that the heat dissipation for each of the two narrow-side plates is automatically adjusted to the same set point ~set.
10. A control device (100) for automatically controlling the heat dissipation ~ in a side plate of a mold for casting metal, which comprises:
-- a computing unit (110) for computing an actual value ~actual for the heat dissipation;
-- a comparator (120) for computing a control deviation .DELTA.~ for the heat dissipation by comparing the actual value for the heat dissipation with a preset set point; and -- a controller (130) for converting the current control deviation .DELTA.~ to a suitable variation of the volume flow rate ~ of a coolant (300) through the mold (200) for automatically controlling the heat dissipation ~ of the mold, wherein the computing unit (110) is designed to compute the actual value for the heat dissipation ~actual on a current basis from, among other things, the difference between the actual temperature of the coolant (300) at the coolant outlet of the mold and the actual temperature of the coolant at the coolant inlet of the side plate and material constants (.rho., c p) for the coolant (300).
-- a computing unit (110) for computing an actual value ~actual for the heat dissipation;
-- a comparator (120) for computing a control deviation .DELTA.~ for the heat dissipation by comparing the actual value for the heat dissipation with a preset set point; and -- a controller (130) for converting the current control deviation .DELTA.~ to a suitable variation of the volume flow rate ~ of a coolant (300) through the mold (200) for automatically controlling the heat dissipation ~ of the mold, wherein the computing unit (110) is designed to compute the actual value for the heat dissipation ~actual on a current basis from, among other things, the difference between the actual temperature of the coolant (300) at the coolant outlet of the mold and the actual temperature of the coolant at the coolant inlet of the side plate and material constants (.rho., c p) for the coolant (300).
11. A control device (100) in accordance with Claim 10, wherein the computing unit (110) is designed to compute the actual value for the heat dissipation as follows:
~=(.rho.*~*c p*d v)/A
where ~ : the heat dissipation [W/m2]
.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]
c p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]
d v : the temperature difference T out - T in [K]
A : the active cooling surface of the side plate.
~=(.rho.*~*c p*d v)/A
where ~ : the heat dissipation [W/m2]
.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]
c p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]
d v : the temperature difference T out - T in [K]
A : the active cooling surface of the side plate.
12. A control device (100) in accordance with Claim 10 or Claim 11, characterized by at least one averaging unit (140) for averaging or buffering the measured actual values with respect to time, before they are supplied to the computing unit (110).
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006051665 | 2006-11-02 | ||
DE102006051665.6 | 2006-11-02 | ||
DE102006060673A DE102006060673A1 (en) | 2006-11-02 | 2006-12-21 | Method and control device for controlling the heat dissipation of a side plate of a mold |
DE102006060673.6 | 2006-12-21 | ||
PCT/EP2007/009212 WO2008052689A1 (en) | 2006-11-02 | 2007-10-24 | Method and control device for controlling the heat removal from a side plate of a mould |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2664891A1 true CA2664891A1 (en) | 2008-05-08 |
Family
ID=38920541
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002664891A Abandoned CA2664891A1 (en) | 2006-11-02 | 2007-10-24 | Method and control device for controlling the heat removal from a side plate of a mould |
Country Status (7)
Country | Link |
---|---|
US (1) | US20100044000A1 (en) |
EP (1) | EP2086703A1 (en) |
JP (1) | JP2010508151A (en) |
KR (1) | KR20090064439A (en) |
CA (1) | CA2664891A1 (en) |
DE (1) | DE102006060673A1 (en) |
WO (1) | WO2008052689A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102527974B (en) * | 2012-01-18 | 2013-06-12 | 重庆钢铁(集团)有限责任公司 | Method for preventing narrow surface of continuous casting sheet billet from bulging |
KR101505153B1 (en) * | 2013-04-30 | 2015-03-23 | 현대제철 주식회사 | Continuous casting method |
KR101505154B1 (en) * | 2013-04-30 | 2015-03-23 | 현대제철 주식회사 | Method for manufacturing coil |
KR101505149B1 (en) * | 2013-04-30 | 2015-03-23 | 현대제철 주식회사 | Method for manufacturing coil |
KR101505140B1 (en) | 2013-04-30 | 2015-03-23 | 현대제철 주식회사 | Methods for decreasing surface defect of high carbon steel slab |
KR101505159B1 (en) * | 2013-06-27 | 2015-03-23 | 현대제철 주식회사 | Methods for manufacturing coil |
DE102014112206A1 (en) * | 2014-08-26 | 2016-03-03 | Peter Valentin | Method for continuous casting of a metal, in particular a steel, and apparatus for continuous casting |
IT201600128897A1 (en) * | 2016-12-20 | 2018-06-20 | Biesse Spa | MACHINE FOR EDGING WOODEN PANELS OR THE LIKE |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH552423A (en) * | 1972-04-18 | 1974-08-15 | Concast Ag | METHOD AND DEVICE FOR CONTROLLING HEAT EXTRACTION IN KOKILLEN DURING CONTINUOUS CASTING. |
US4235276A (en) * | 1979-04-16 | 1980-11-25 | Bethlehem Steel Corporation | Method and apparatus for controlling caster heat removal by varying casting speed |
CH643764A5 (en) * | 1979-10-02 | 1984-06-29 | Concast Ag | METHOD FOR MONITORING THE CHILLER GEOMETRY IN STEEL CASTING. |
US5927378A (en) * | 1997-03-19 | 1999-07-27 | Ag Industries, Inc. | Continuous casting mold and method |
DE19722877C2 (en) * | 1997-05-31 | 1999-09-09 | Schloemann Siemag Ag | Liquid-cooled continuous casting mold |
DE19838331A1 (en) * | 1997-05-31 | 2000-03-02 | Schloemann Siemag Ag | Measuring and control of the temperature and volume of cooling water for a continuous casting mold involves adjusting the water flow rate and pressure at the exit from the mold plates |
DE10027324C2 (en) * | 1999-06-07 | 2003-04-10 | Sms Demag Ag | Process for casting a metallic strand and system therefor |
ATE283744T1 (en) * | 1999-07-17 | 2004-12-15 | Sms Demag Ag | METHOD FOR CONTROLLING COOLING WATER FLOW SPEED THROUGH MILL WIDTH SIDES |
DE19956577A1 (en) * | 1999-11-25 | 2001-05-31 | Sms Demag Ag | Process for the continuous casting of slabs, in particular thin slabs, and a device for carrying them out |
DE10028304A1 (en) * | 2000-06-07 | 2001-12-13 | Sms Demag Ag | Process for locally processing casting data obtained from sensors in a continuous casting plant comprises collecting measuring and control data in cooled field bus modules |
-
2006
- 2006-12-21 DE DE102006060673A patent/DE102006060673A1/en not_active Withdrawn
-
2007
- 2007-10-24 WO PCT/EP2007/009212 patent/WO2008052689A1/en active Application Filing
- 2007-10-24 CA CA002664891A patent/CA2664891A1/en not_active Abandoned
- 2007-10-24 JP JP2009535012A patent/JP2010508151A/en not_active Withdrawn
- 2007-10-24 EP EP07819269A patent/EP2086703A1/en not_active Withdrawn
- 2007-10-24 KR KR1020097007229A patent/KR20090064439A/en not_active Application Discontinuation
- 2007-10-24 US US12/312,014 patent/US20100044000A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20100044000A1 (en) | 2010-02-25 |
JP2010508151A (en) | 2010-03-18 |
KR20090064439A (en) | 2009-06-18 |
EP2086703A1 (en) | 2009-08-12 |
WO2008052689A1 (en) | 2008-05-08 |
DE102006060673A1 (en) | 2008-05-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2664891A1 (en) | Method and control device for controlling the heat removal from a side plate of a mould | |
US9079243B2 (en) | Method of and device for controlling or regulating a temperature | |
RU2510782C1 (en) | Method of casting the composite ingot with compensation for metal temperature change | |
JPS5924901B2 (en) | How to control the cooling efficiency of assembled molds in continuous casting | |
CN103459065B (en) | For the apparatus and method of the controlled secondary cooling of continuous casting installation for casting | |
CN104162638A (en) | Crystallizer cooling water control device and method | |
US6776217B1 (en) | Method for continuous casting of slab, in particular, thin slab, and a device for performing the method | |
AU653399B2 (en) | Temperature measurement ingot mould | |
CN204122708U (en) | A kind of crystallizer cooling water control device | |
CN111872131B (en) | Method for dynamically adjusting emulsion flow of cold continuous rolling mill | |
TWI462790B (en) | Mold surface control system for metal casting process and its control method | |
EP0867244B1 (en) | Casting metal strip | |
Basson et al. | Aluminium twin roll casting transfers benefits to magnesium | |
CN101534978A (en) | Method and control device for controlling the heat removal from a side plate of a mould | |
US11407026B2 (en) | Rolling ingot mould for the continuous casting of aluminium and aluminium alloys | |
CN114871406B (en) | Accurate temperature control method for large-scale die casting die | |
US5201361A (en) | Continuous casting in mold having heated end walls | |
KR101546266B1 (en) | Control apparatus and method of accelerated cooling apparatus | |
CN108031809B (en) | Narrow-edge taper control method for electric width adjusting device of crystallizer | |
KR100544658B1 (en) | Control method for mold taper of short side plate in continuous casting of slab | |
CN114523081B (en) | Method for controlling triangular area cracks of continuous casting plain carbon steel plate blank | |
US20040256078A1 (en) | Method and device for cooling the copper plates of a continuous casting ingot mould for liquid metals, especially liquid steel | |
KR100491001B1 (en) | A method of controlling level of molten steel using model reference for strip casting process | |
CN115446275A (en) | Slab crystallizer taper on-line monitoring method and device | |
Basson | Magnesium Twin-Roll Casting Benefits from Aluminium Heritage |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
FZDE | Discontinued |