CA2664891A1 - Method and control device for controlling the heat removal from a side plate of a mould - Google Patents

Method and control device for controlling the heat removal from a side plate of a mould Download PDF

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Publication number
CA2664891A1
CA2664891A1 CA002664891A CA2664891A CA2664891A1 CA 2664891 A1 CA2664891 A1 CA 2664891A1 CA 002664891 A CA002664891 A CA 002664891A CA 2664891 A CA2664891 A CA 2664891A CA 2664891 A1 CA2664891 A1 CA 2664891A1
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CA
Canada
Prior art keywords
heat dissipation
side plate
coolant
actual
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002664891A
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French (fr)
Inventor
Juergen Friedrich
Axel Weyer
Matthew Korzi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SMS Siemag AG
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CA2664891A1 publication Critical patent/CA2664891A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/22Controlling or regulating processes or operations for cooling cast stock or mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055Cooling the moulds

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention relates to a method and a control device for controlling the heat removal q in the case of a mould 200 for the casting of metal. By suitable variation of the flow V of a cooling medium 300 through the side plate of a mould, heat removal from the side plate is adjusted to a predetermined setpoint value q Soll. In order not to have to adapt the control of the heat removal to different thicknesses or coatings of the side plates every time that different moulds are used or to changed adjustments of the side plates during the casting operation or to different grades of steel that may be cast, it is proposed according to the invention to calculate in real time the actual value for the heat removal q during stationary casting operation suitably for the cooling medium in each case, inter alia from the difference between the temperature of the cooling medium 300 at the coolant outlet and at the coolant inlet of the side plate 200 and also from material constants.

Description

METHOD AND CONTROL DEVICE FOR CONTROLLING THE HEAT
REMOVAL FROM A SIDE PLATE OF A MOULD

The invention concerns a method and a control device for automatically controlling the heat dissipation of a side plate of a mold in a continuous casting installation for casting metal in slabs, thin slabs, blooms, billets, or preliminary sections. The method of the invention is preferably used in standard slab casting installations and molds, which are operated at a much lower casting speed than thin-slab casting installations.

A method for controlling the heat dissipation in a side plate of a mold is known, for example, from European Patent EP
1 070 560 Bl, in which the specific heat dissipation, also known as heat flux density, is controlled in a wide-side plate by suitable variation of the flow rate of the cooling water through the wide-side plate. The control occurs according to the thickness of the side plate, which is made of copper. A
definite threshold value for the heat flux density is defined as a function of the grade of steel that is to be cast and of the casting flux that is used. This prior art is aimed solely at limiting the heat dissipation of the during the relatively short start-up period in a thin-slab installation with high casting speed.

Proceeding on the basis of this prior art, the objective of the invention is to provide a method and a control device for automatically controlling the heat dissipation in a side plate of a mold, which are characterized by automatic adaptation to a current or changed state of the side plates, especially during a steady-state casting operation.

The objective with respect to a method is achieved by the method claimed in Claim 1.

The cooling behavior of a mold and especially its side plates is a critical factor in determining the quality of the cast metal. The claimed method offers the great advantage over the prior art that it does not require the coolant circulation and especially the amount of coolant to be adapted dr adjusted to the material, the thickness or the coating of a specifically used side plate, or its altered setting during a steady-state casting operation. In this respect, the claimed method and the claimed control of the heat dissipation automatically adapt to the given current state of the side plate used.
Y

Another advantage is that the claimed control system does not require any presetting in regard to the particular grade of steel that is being cast.

An advantage of the claimed method is that it makes it possible to adjust the cooling behavior of the side plate and thus the quality of the cast metal as a function of only a single variable to be preset, namely, the quantity of heat to be dissipated.

Control of the heat dissipation during the casting start-up operation, in abnormal casting situations, as, for example, those caused by a change in the casting speed, or at the end of a casting operation is achieved by conventional control of the amounts of water; therefore, the method of the invention is expressly not applied to these types of operations and situations.

In accordance with two alternative embodiments, the method of the invention advantageously provides either automatic control of the specific heat dissipation (with respect to the active cooling surface of the side plate) or automatic control of the absolute heat dissipation (without reference to the active cooling surface of the side plate).

The measured values entering into the computation of the actual value for the heat dissipation, for example, the f temperature of the coolant at the coolant inlet and outlet of the side plate and, optionally, the volume flow rate of coolant through the side plate, are advantageously averaged or filtered or buffered before they are introduced into the computation of the actual value for the heat dissipation.

This has the advantage that the dynamic properties/components of the measured actual values are adapted to the, by comparison, relatively slow control of the heat dissipation by variations of the volume flow rate of the coolant.

The control of the heat dissipation on the narrow side of a mold in accordance with the method of the invention offers the advantage that the control also automatically adapts to states specific to the narrow side and automatically simultaneously compensates effects on the casting process caused by their variation. For example, changed settings in the width and/or the conicity of the side plate during the casting operation are automatically simultaneously compensated by the claimed method during the automatic control of the heat dissipation, without it being necessary to determine these states separately and then to supply them to the control device.

Simultaneous application of the method of the invention to two or more side plates of the mold guarantees that the heat dissipation is separately controlled for each of the side plates, but at the same time it advantageously allows the adjustment of a desired ratio for the heat dissipation values between the individual side plates. Adjustment of the desired ratio can be easily realized by predetermining the set points for the heat dissipation values for the individual side plates in the desired way. For example, it can be desirable for the heat dissipation values in the two opposite narrow-side plates of a mold to be the same or for the heat dissipation of the two wide sides together to be in a definite ratio to the heat dissipation of the two narrow sides together.

The objective with respect to a device is achieved by a control device for automatically controlling the heat dissipation in a mold. The advantages of this control device are the same as the advantages specified above with reference to the method of the invention.

Additional advantageous embodiments of the method of the invention and the device of the invention are objects of the dependent claims.

The invention is explained below with reference to the example illustrated in the sole drawing.

The drawing shows first of all the circulation of a coolant 300 through the side plate 200 of a mold. The heat produced in the mold during the casting of a metal, especially a steel, is removed from the side plate by means of a coolant 300, which passes through cooling channels or cooling bores (not shown) in the side plate 200. The coolant is typically cooling water that has been treated with a corrosion inhibitor, with glycol, oils, or alcohol. Alternatively, activated water or distilled water can also be used. Each of these coolants is characterized by individual material constants, such as the specific gravity p or the specific heat at constant pressure cP.

After it has passed through the side plate 200, the now heated coolant 300 is cooled by passing it through a heat exchanger 400, which is connected with a cooling tower. After it has been cooled, the coolant 300 is fed to a pump 600, which is driven by a drive unit 650. The pump 600 maintains the circulation of the coolant 300 and pumps the cooled coolant back through the cooling channels of the side plate 200. In addition, the closed coolant circulation can have an expansion tank 700 (gas reservoir), especially for establishing a system pressure. A pump 600 in the system just serves for compensating drops caused by friction.

The present invention concerns a method associated with the coolant circulation described above and an associated control device 100 for automatically controlling the heat dissipation q of the side plate 200 during a steady-state casting operation to a possibly variably predetermined set point qset ' As the drawing shows, the control device 100 of the invention comprises a computing unit 110 for computing an actual value qQctuQr for the heat dissipation. The computing unit 110 computes this actual value by the following physical formula:

R'actual =(P * V* Cp * dv ) l A
where q the heat dissipation [W/mz]

p . the density of the cooling water [kg/m3]
V . the volume flow rate of the cooling water [L/min]

cp the specific heat of the cooling water (at constant pressure) [kJ/(kg-K)]

dv . the temperature difference Tout - Z'in [K]
A . the active mold surface.

The computing unit 110 can be designed to compute the heat dissipation q as a specific physical quantity, i.e., with reference to the active cooling surface of the side plate A, or as an absolute physical quantity, i.e., without reference to the active cooling surface A. The active surface is calculated as the active length of the side plate multiplied by the active width of the side plate or multiplied by the active thickness of the side plate.

The density p of the coolant used in the computation of the actual value for the heat dissipation qactua/f its specific heat cp, and the possibly used active surface are each suitably supplied in advance to the computing unit as constants. By contrast, the temperatures Tin and Tout at the coolant inlet and coolant outlet of the side plate are each determined as current measured values; their difference dv is used as a factor of proportionality in the computation of the heat dissipation. Finally, the volume flow rate V of the coolant per unit time through the side plate is supplied to the computing unit 110 as a current actual value. This can be accomplished either by making current measurements of the volume flow rate V, as shown in the drawing, or by feeding it back to the computing unit 110 as a controlled variable from the output of the controller 130, which is described below.
The drawing shows that the control device 100 has an averaging unit 140 for averaging or buffering the measured actual values with respect to time, especially the measured temperature values, before they are supplied to the computing unit 110. High-frequency spectral components and dynamic components in these measuring signals are filtered out by this averaging or buffering, and in this way these measuring signals are adapted to the otherwise rather slow control mechanism for the heat dissipation in the side plate 200.

As is also apparent from the drawing, the actual value for the heat dissipation qQcruQl produced by the computing unit 110 is supplied to a comparator 120 for computing a control deviation A4 for the heat dissipation. The comparator 120 computes this control deviation by subtracting the supplied actual value for the heat dissipation cjQctuaj from a possibly also variably preset set point for the heat dissipation qsel.
Finally, the control deviation Oqis supplied to the controller 130, which converts the current control deviation to a suitable variation of the volume flow rate V of the coolant 300 through the mold 200. This conversion is carried out in such a way that the current heat dissipation, represented by the actual value qQcruQj, is adapted to the preset set point cjser for the heat dissipation. The volume flow rate V is supplied as a control variable to the control system, in particular to a controlling valve 132 in the coolant circulation, so that said controlling valve 132 can properly adjust the volume flow rate of the coolant 300 through the side plate 200 for the present control variable.

Claims (12)

1. A method for automatically controlling the heat dissipation ~ in at least one side plate (200) of a mold for casting metal to a preset set point ~set by suitable variation of the volume flow rate ~ of a coolant (300) through the side plate (200) according to a control deviation .DELTA.~ in the form of the difference between the set point and an actual value ~actual for the heat dissipation, wherein the heat dissipation ~ is automatically controlled and the volume flow rate ~ is varied during a steady-state casting operation wherein the method is carried out for the side plate (200) in the form of a narrow-side plate of the mold, wherein, the width and/or the conicity of the narrow-side plate are changed during the casting operation.
2. A method in accordance with Claim 1, wherein the actual value for the heat dissipation ~ is computed on a current basis from, among other things, the difference between the actual temperature (T out) of the coolant at the coolant outlet of the side plate and the actual temperature (T in) of the coolant at the coolant inlet of the side plate (200) and material constants (.rho., C p) for the coolant.
3. A method in accordance with Claim 2, wherein the heat dissipation is the specific heat dissipation, and the actual value for the specific heat dissipation is computed as follows:

~ = (.rho.*~*C p*d v)/A
where ~ : the heat dissipation [W/m2]

.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]

C p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]

d v : the temperature difference T out - T in [K]

A : the active cooling surface of the side plate.
4. A method in accordance with Claim 1 or Claim 2, wherein the heat dissipation is the absolute heat dissipation.
5. A method in accordance with any of the preceding claims, wherein the actual values for the temperatures (T out, T in) and/or the volume flow rate ~ of the coolant are each measured on a current basis and then averaged or buffered, before they are used in the computation of the actual value for the heat dissipation ~actual.
6. A method in accordance with any of the preceding claims, wherein the coolant (300) is water treated with corrosion inhibitor, glycol or oil, activated water, or distilled water.
7. A method in accordance with any of the preceding claims, wherein the set point ~set for the heat dissipation can be variably preset.
8. A method in accordance with any of Claims 1 to 7, wherein the method is carried out separately for two side plates (200) in such a way that the set points ~set for their respective heat dissipation values are in a desired ratio to each other.
9. A method in accordance with Claim 8, wherein the method is carried out separately for the two opposite narrow-side plates (200) of the mold in such a way that the heat dissipation for each of the two narrow-side plates is automatically adjusted to the same set point ~set.
10. A control device (100) for automatically controlling the heat dissipation ~ in a side plate of a mold for casting metal, which comprises:

-- a computing unit (110) for computing an actual value ~actual for the heat dissipation;

-- a comparator (120) for computing a control deviation .DELTA.~ for the heat dissipation by comparing the actual value for the heat dissipation with a preset set point; and -- a controller (130) for converting the current control deviation .DELTA.~ to a suitable variation of the volume flow rate ~ of a coolant (300) through the mold (200) for automatically controlling the heat dissipation ~ of the mold, wherein the computing unit (110) is designed to compute the actual value for the heat dissipation ~actual on a current basis from, among other things, the difference between the actual temperature of the coolant (300) at the coolant outlet of the mold and the actual temperature of the coolant at the coolant inlet of the side plate and material constants (.rho., c p) for the coolant (300).
11. A control device (100) in accordance with Claim 10, wherein the computing unit (110) is designed to compute the actual value for the heat dissipation as follows:

~=(.rho.*~*c p*d v)/A
where ~ : the heat dissipation [W/m2]

.rho. : the density of the cooling water [kg/m3]
~ : the volume flow rate of the cooling water [L/min]

c p : the specific heat of the cooling water (at constant pressure) [kJ/(kg.cndot.K)]

d v : the temperature difference T out - T in [K]

A : the active cooling surface of the side plate.
12. A control device (100) in accordance with Claim 10 or Claim 11, characterized by at least one averaging unit (140) for averaging or buffering the measured actual values with respect to time, before they are supplied to the computing unit (110).
CA002664891A 2006-11-02 2007-10-24 Method and control device for controlling the heat removal from a side plate of a mould Abandoned CA2664891A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102006051665 2006-11-02
DE102006051665.6 2006-11-02
DE102006060673A DE102006060673A1 (en) 2006-11-02 2006-12-21 Method and control device for controlling the heat dissipation of a side plate of a mold
DE102006060673.6 2006-12-21
PCT/EP2007/009212 WO2008052689A1 (en) 2006-11-02 2007-10-24 Method and control device for controlling the heat removal from a side plate of a mould

Publications (1)

Publication Number Publication Date
CA2664891A1 true CA2664891A1 (en) 2008-05-08

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CA002664891A Abandoned CA2664891A1 (en) 2006-11-02 2007-10-24 Method and control device for controlling the heat removal from a side plate of a mould

Country Status (7)

Country Link
US (1) US20100044000A1 (en)
EP (1) EP2086703A1 (en)
JP (1) JP2010508151A (en)
KR (1) KR20090064439A (en)
CA (1) CA2664891A1 (en)
DE (1) DE102006060673A1 (en)
WO (1) WO2008052689A1 (en)

Families Citing this family (8)

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Publication number Priority date Publication date Assignee Title
CN102527974B (en) * 2012-01-18 2013-06-12 重庆钢铁(集团)有限责任公司 Method for preventing narrow surface of continuous casting sheet billet from bulging
KR101505153B1 (en) * 2013-04-30 2015-03-23 현대제철 주식회사 Continuous casting method
KR101505154B1 (en) * 2013-04-30 2015-03-23 현대제철 주식회사 Method for manufacturing coil
KR101505149B1 (en) * 2013-04-30 2015-03-23 현대제철 주식회사 Method for manufacturing coil
KR101505140B1 (en) 2013-04-30 2015-03-23 현대제철 주식회사 Methods for decreasing surface defect of high carbon steel slab
KR101505159B1 (en) * 2013-06-27 2015-03-23 현대제철 주식회사 Methods for manufacturing coil
DE102014112206A1 (en) * 2014-08-26 2016-03-03 Peter Valentin Method for continuous casting of a metal, in particular a steel, and apparatus for continuous casting
IT201600128897A1 (en) * 2016-12-20 2018-06-20 Biesse Spa MACHINE FOR EDGING WOODEN PANELS OR THE LIKE

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CH552423A (en) * 1972-04-18 1974-08-15 Concast Ag METHOD AND DEVICE FOR CONTROLLING HEAT EXTRACTION IN KOKILLEN DURING CONTINUOUS CASTING.
US4235276A (en) * 1979-04-16 1980-11-25 Bethlehem Steel Corporation Method and apparatus for controlling caster heat removal by varying casting speed
CH643764A5 (en) * 1979-10-02 1984-06-29 Concast Ag METHOD FOR MONITORING THE CHILLER GEOMETRY IN STEEL CASTING.
US5927378A (en) * 1997-03-19 1999-07-27 Ag Industries, Inc. Continuous casting mold and method
DE19722877C2 (en) * 1997-05-31 1999-09-09 Schloemann Siemag Ag Liquid-cooled continuous casting mold
DE19838331A1 (en) * 1997-05-31 2000-03-02 Schloemann Siemag Ag Measuring and control of the temperature and volume of cooling water for a continuous casting mold involves adjusting the water flow rate and pressure at the exit from the mold plates
DE10027324C2 (en) * 1999-06-07 2003-04-10 Sms Demag Ag Process for casting a metallic strand and system therefor
ATE283744T1 (en) * 1999-07-17 2004-12-15 Sms Demag Ag METHOD FOR CONTROLLING COOLING WATER FLOW SPEED THROUGH MILL WIDTH SIDES
DE19956577A1 (en) * 1999-11-25 2001-05-31 Sms Demag Ag Process for the continuous casting of slabs, in particular thin slabs, and a device for carrying them out
DE10028304A1 (en) * 2000-06-07 2001-12-13 Sms Demag Ag Process for locally processing casting data obtained from sensors in a continuous casting plant comprises collecting measuring and control data in cooled field bus modules

Also Published As

Publication number Publication date
US20100044000A1 (en) 2010-02-25
JP2010508151A (en) 2010-03-18
KR20090064439A (en) 2009-06-18
EP2086703A1 (en) 2009-08-12
WO2008052689A1 (en) 2008-05-08
DE102006060673A1 (en) 2008-05-08

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