CA2656920C - Locking system comprising a combination lock for panels - Google Patents
Locking system comprising a combination lock for panels Download PDFInfo
- Publication number
- CA2656920C CA2656920C CA2656920A CA2656920A CA2656920C CA 2656920 C CA2656920 C CA 2656920C CA 2656920 A CA2656920 A CA 2656920A CA 2656920 A CA2656920 A CA 2656920A CA 2656920 C CA2656920 C CA 2656920C
- Authority
- CA
- Canada
- Prior art keywords
- panel
- tongue
- edge
- floor
- panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000006073 displacement reaction Methods 0.000 claims description 65
- 210000002105 tongue Anatomy 0.000 description 110
- 238000009434 installation Methods 0.000 description 13
- 239000000243 solution Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005304 joining Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- -1 laminate Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0138—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
- E04F2201/023—Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
- E04F2201/026—Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/03—Undercut connections, e.g. using undercut tongues or grooves
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
- E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Connection Of Plates (AREA)
Abstract
Locking system and a set of floor panels (1, 1' , 3) providing connecting an edge with a combination lock (C) to two different types of connecting devices (T, FG)
Description
LOCKING SYSTEM COMPRISING A COMBINATION LOCK FOR PANELS
Area of Invention The invention generally relates to the field of floor panels with mechanical locking systems with a flexible and displaceable tongue.
Background of the Invention In particular, yet not rdstrictive manner, the invention concerns a locking system a floor panel and a set of floor panels mechanically joined to preferably a floating floor.
However, the invention is as well applicable to building panels in general. More particularly invention relates to the type of mechanically locking systems comprising a flexible or partly flexible tongue and/or displaceable tongue, in order to facilitate the installation of building panels A floor panel of this type is presented in W02006/043893, which discloses a floor panel with a locking system comprising a locking element cooperating with a locking groove, for horizontal locking, and a flexible tongue cooperating with a tongue groove, for locking in a vertical direction. The flexible tongue bends in the horizontal plane during connection of the floor panels and makes it possible to install the panels by vertical folding or solely by vertical movement. By "vertical folding" is meant a connection of three panels where a first and second panel are in a connected state and where a single angling action connects two perpendicular edges of a new panel, at the same time, to the first and second panel. Such a connection takes place for example when a long side of the first panel in a first ao -07- 2008 row is already connected to a long side of a second panel in a second row. The third panel is then connected by angling to the long side of the first panel in the first row. This specific type of angling action, which also connects the short side of the new panel and second panel, is referred to as "vertical folding". It is also possible to connect two panels by lowering a whole panel solely by vertical movement against another panel.
Definition of Some Terms In the following text, the visible surface of the installed floor panel is called "front face", while the opposite side of the floor panel, facing the sub floor, is called "rear face". The edge between the front and rear face is called "joint edge". By "horizontal plane" is meant a plane, which extends parallel to the outer part of the surface layer. Immediately juxtaposed upper parts of two adjacent joint edges of two joined floor panels together define a "vertical plane" perpendicular to the horizontal plane.
By "joint" or "locking system" are meant co acting connecting means, which connect the floor panels vertically and/or horizontally. By "mechanical locking system" is meant that joining can take place without glue.
Mechanical locking systems can in many cases also be combined with gluing. By "integrated with" means formed in one piece with the panel or factory connected to the panel.
By a "flexible tongue" is meant a separate tongue which has a length direction along the joint edges and which is forming a part of the vertical locking system and could be displaced horizontally during locking. The tongue could MENDED SHEET
Area of Invention The invention generally relates to the field of floor panels with mechanical locking systems with a flexible and displaceable tongue.
Background of the Invention In particular, yet not rdstrictive manner, the invention concerns a locking system a floor panel and a set of floor panels mechanically joined to preferably a floating floor.
However, the invention is as well applicable to building panels in general. More particularly invention relates to the type of mechanically locking systems comprising a flexible or partly flexible tongue and/or displaceable tongue, in order to facilitate the installation of building panels A floor panel of this type is presented in W02006/043893, which discloses a floor panel with a locking system comprising a locking element cooperating with a locking groove, for horizontal locking, and a flexible tongue cooperating with a tongue groove, for locking in a vertical direction. The flexible tongue bends in the horizontal plane during connection of the floor panels and makes it possible to install the panels by vertical folding or solely by vertical movement. By "vertical folding" is meant a connection of three panels where a first and second panel are in a connected state and where a single angling action connects two perpendicular edges of a new panel, at the same time, to the first and second panel. Such a connection takes place for example when a long side of the first panel in a first ao -07- 2008 row is already connected to a long side of a second panel in a second row. The third panel is then connected by angling to the long side of the first panel in the first row. This specific type of angling action, which also connects the short side of the new panel and second panel, is referred to as "vertical folding". It is also possible to connect two panels by lowering a whole panel solely by vertical movement against another panel.
Definition of Some Terms In the following text, the visible surface of the installed floor panel is called "front face", while the opposite side of the floor panel, facing the sub floor, is called "rear face". The edge between the front and rear face is called "joint edge". By "horizontal plane" is meant a plane, which extends parallel to the outer part of the surface layer. Immediately juxtaposed upper parts of two adjacent joint edges of two joined floor panels together define a "vertical plane" perpendicular to the horizontal plane.
By "joint" or "locking system" are meant co acting connecting means, which connect the floor panels vertically and/or horizontally. By "mechanical locking system" is meant that joining can take place without glue.
Mechanical locking systems can in many cases also be combined with gluing. By "integrated with" means formed in one piece with the panel or factory connected to the panel.
By a "flexible tongue" is meant a separate tongue which has a length direction along the joint edges and which is forming a part of the vertical locking system and could be displaced horizontally during locking. The tongue could MENDED SHEET
for example be bendable or have a flexible and resilient part in such a way that it can bend along its length and spring back to its initial position.
By "angling" is meant a connection that occurs by a turning motion, during which an angular change occurs between two parts that are being connected, or disconnected. When angling relates to connection of two floor panels, the angular motion takes place with the upper parts of joint edges at least partly being in contact with each other, during at least part of the motion.
Summary of the Invention The present invention is directed to a locking system and a set of floor panels or a floating flooring, which provides for new embodiments according to different aspects offering respective advantages. Useful areas for the invention are floor panels of any shape and material e.g. laminate, wood, HDF, veneer or stone.
According to a first embodiment, the invention provides for locking system for a floor panel comprising a first connecting device. The first connecting device comprises a combination lock configured to lock horizontally and vertically to a second and third connecting devices of a second and third connecting device, respectively. The combination lock comprises a locking element for cooperating with a locking grove of the second and third connecting _device, for the horizontal locking. Further more, the combination lock comprises a flexible tongue and displacement groove, configured to cooperate with a flexible tongue groove of the second floor panel and a tongue of a third floor panel.
By "angling" is meant a connection that occurs by a turning motion, during which an angular change occurs between two parts that are being connected, or disconnected. When angling relates to connection of two floor panels, the angular motion takes place with the upper parts of joint edges at least partly being in contact with each other, during at least part of the motion.
Summary of the Invention The present invention is directed to a locking system and a set of floor panels or a floating flooring, which provides for new embodiments according to different aspects offering respective advantages. Useful areas for the invention are floor panels of any shape and material e.g. laminate, wood, HDF, veneer or stone.
According to a first embodiment, the invention provides for locking system for a floor panel comprising a first connecting device. The first connecting device comprises a combination lock configured to lock horizontally and vertically to a second and third connecting devices of a second and third connecting device, respectively. The combination lock comprises a locking element for cooperating with a locking grove of the second and third connecting _device, for the horizontal locking. Further more, the combination lock comprises a flexible tongue and displacement groove, configured to cooperate with a flexible tongue groove of the second floor panel and a tongue of a third floor panel.
As th locking system for a floor panel according to the first embodiment of the invention is provided with a flexible and displaceable tongue, displaceable in a displacement groove and configured to cooperate with a flexible tongue groove as well as with a tongue, this offers several advantages. A first advantage is that it is possible to connect one side of a floor panel with a first connecting device to two different connecting devices. A second advantage is that a strong joint is provided and a third that the height position between the floor panels, in the short edge to long edge joint is improved.
A locking system for a floor panel of this type is known from W02006/043893, as mentioned above, and discloses a bow shaped flexible tongue bendable in the length direction. The drawback of this locking system is that if it is used on a joint between a long and short side it weakens the joint. The first panel has a long edge of an angling type (see fig 10a), comprising a locking element and a tongue groove. To facilitate the connection to a short side of a second panel, the short side is provided with a flexible tongue and a displacement groove. This results in a very thin section between the bottom of the displacement groove and the locking groove. The thin section makes the joint weak and it's likely that this thin section will crack when the joint is put under load.
Advantageously, the length of the displacement groove is at least equal to the sum of the width of the flexible tongue and the tongue.
Advantageously, the width of the entrance E of the displacement groove is at least equal to the thickness TT
of the tongue.
. 52283-9 Preferably, the flexible tongue is displaceable via the tongue.
Preferably, the panels joined are of A and B type, with mirror inverted connecting devices.
A locking system for a floor panel of this type is known from W02006/043893, as mentioned above, and discloses a bow shaped flexible tongue bendable in the length direction. The drawback of this locking system is that if it is used on a joint between a long and short side it weakens the joint. The first panel has a long edge of an angling type (see fig 10a), comprising a locking element and a tongue groove. To facilitate the connection to a short side of a second panel, the short side is provided with a flexible tongue and a displacement groove. This results in a very thin section between the bottom of the displacement groove and the locking groove. The thin section makes the joint weak and it's likely that this thin section will crack when the joint is put under load.
Advantageously, the length of the displacement groove is at least equal to the sum of the width of the flexible tongue and the tongue.
Advantageously, the width of the entrance E of the displacement groove is at least equal to the thickness TT
of the tongue.
. 52283-9 Preferably, the flexible tongue is displaceable via the tongue.
Preferably, the panels joined are of A and B type, with mirror inverted connecting devices.
5 Preferably, the flexible tongue has a straight outer edge and an inner edge with bendable protrusions.
According to a second embodiment, the invention provides for a set of floor panels comprising the combination lock above at two of the edges of a first panel, configured to cooperate with the second connecting device of a second panel and with a third connecting device of a third panel. The set of floor panels has the same advantage as mentioned above and it provides for easy installation of advanced patterns.
According to one embodiment of the present invention, there is provided a locking system for a floor panel comprising a first connecting device comprising an integrated combination lock at a first edge of a first floor panel, the combination lock is configured to connect the first floor panel to another floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprises an upwardly directed locking element configured to cooperate with a locking groove, of a second connecting device to an edge of a second floor panel, for connecting the first floor panel with said second floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprises a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first and the second floor panel together in a vertical direction parallel to the vertical lane, wherein the 5a displacement groove and the flexible tongue of the combination lock is configured to cooperate with a tongue of =a third connecting device at an edge of a third panel, for connecting the first panel and the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the joint edge of the first panel and inside the displacement groove.
According to another embodiment of the present invention, there is provided a set of floor panels, comprising a first, a second and a third floor panel, the first floor panel comprising a first connecting device comprising an integrated combination lock at a first and a second adjacent edge of the first floor panel, the combination lock is configured to connect the first floor panel to the second and the third floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprising an upwardly directed locking element configured to cooperate with a locking groove of an adjacent second connecting device at a first edge of the second floor panel and of an adjacent third connecting device at a first edge of the third floor panel for connecting the first and second edge of the first floor panel with said second and third floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprising a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first edge of the first panel and the first edge of the second floor panel together in a vertical direction parallel to the vertical plane, wherein = 52283-9 5b the displacement groove and the displaceable tongue of the combination lock at the second edge of the first panel is configured to cooperate with a tongue of the third connecting device at the first edge of the third panel, for connecting the second edge of the first panel and first edge of the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the second edge of the first panel and inside the displacement groove.
All references to "a/an/the [element, device, component, means, step, etc]" are to be interpreted openly as referring to at least one instance of said element, device, component, means, step, etc., unless explicitly stated otherwise.
Brief Description of the Drawings Figs. la-b illustrate a locking system according to an embodiment of the invention.
Fig. 2 shows an installation of two panels according to an embodiment of the invention, a tongue side of a panel is connecting a tongue side of an adjacent panel.
According to a second embodiment, the invention provides for a set of floor panels comprising the combination lock above at two of the edges of a first panel, configured to cooperate with the second connecting device of a second panel and with a third connecting device of a third panel. The set of floor panels has the same advantage as mentioned above and it provides for easy installation of advanced patterns.
According to one embodiment of the present invention, there is provided a locking system for a floor panel comprising a first connecting device comprising an integrated combination lock at a first edge of a first floor panel, the combination lock is configured to connect the first floor panel to another floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprises an upwardly directed locking element configured to cooperate with a locking groove, of a second connecting device to an edge of a second floor panel, for connecting the first floor panel with said second floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprises a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first and the second floor panel together in a vertical direction parallel to the vertical lane, wherein the 5a displacement groove and the flexible tongue of the combination lock is configured to cooperate with a tongue of =a third connecting device at an edge of a third panel, for connecting the first panel and the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the joint edge of the first panel and inside the displacement groove.
According to another embodiment of the present invention, there is provided a set of floor panels, comprising a first, a second and a third floor panel, the first floor panel comprising a first connecting device comprising an integrated combination lock at a first and a second adjacent edge of the first floor panel, the combination lock is configured to connect the first floor panel to the second and the third floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprising an upwardly directed locking element configured to cooperate with a locking groove of an adjacent second connecting device at a first edge of the second floor panel and of an adjacent third connecting device at a first edge of the third floor panel for connecting the first and second edge of the first floor panel with said second and third floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprising a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first edge of the first panel and the first edge of the second floor panel together in a vertical direction parallel to the vertical plane, wherein = 52283-9 5b the displacement groove and the displaceable tongue of the combination lock at the second edge of the first panel is configured to cooperate with a tongue of the third connecting device at the first edge of the third panel, for connecting the second edge of the first panel and first edge of the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the second edge of the first panel and inside the displacement groove.
All references to "a/an/the [element, device, component, means, step, etc]" are to be interpreted openly as referring to at least one instance of said element, device, component, means, step, etc., unless explicitly stated otherwise.
Brief Description of the Drawings Figs. la-b illustrate a locking system according to an embodiment of the invention.
Fig. 2 shows an installation of two panels according to an embodiment of the invention, a tongue side of a panel is connecting a tongue side of an adjacent panel.
Fig 3 shows an installation of two panels according to an embodiment of the invention, a tongue side of a panel is connecting a groove side of an adjacent panel.
Figs 4a-b show short sides of two floor panels, according to prior art, with a locking system adapted for vertical folding.
Figs 5a-b show locking of short sides of two floor panels, according to prior art, with a locking system adapted for vertical folding.
Fig 6a shows locking with vertical folding in a 3D-view.
Fig 7a-e show displaceable tongues in embodiments according to the invention.
Fig 8a-e show embodiments of applicable installation patterns.
Fig 9a-d show embodiments of the locking system of the invention applied to rectangular and square A and B
panels.
Fig 10a shows a prior art locking system.
Figs 10b-d show embodiments of the locking system according to the invention.
Fig 11 shows an installation of panels in a pattern, comprising A, B and square panels for which the locking system of the invention is applicable.
Fig 12a-b shows an embodiment of a combination of locking system, comprising rectangular and quadratic A and B panels for which the locking system of the invention is applicable.
PCT SE 1007 1. 0 0 0 6 3 5 30 -.07- 2008 Description of Embodiments of the Invention As represented in figures 1-3, 7-12 the invention relates to a locking system and a set of floor panels with a displaceable tongue.
Figure la-b show an embodiment of a locking system according to the invention. Figure lb, .shows the locking system in a state wherein a first connecting device , a combination lock C, of a first panel 1, is connected to a second connecting device FG of a second panel 11. The combination loc comprises a locking strip 6 and an upwardly projected locking element 8 cooperating with a locking groove 14 of the second connecting device for horizontal locking. Further more, the combination lock comprises a flexible and displaceable tongue 15, displaceable in a displacement groove 40, cooperating with a flexible tongue groove 20, of the second connecting device for locking in the vertical direction.
Henceforward, the second connecting device will be referred to as a FG-lock. Figure la, shows the locking system in a state wherein the "combination lock is connected to a third connecting device T of a third panel 3. The third connecting device comprising a locking groove 14 cooperating with the locking element of the combination lock for horizontal locking. Further, the third connecting device comprises a tongue, pushing the flexible tongue of the combination lock into the displacement groove, and cooperating with the displacement groove for locking in the vertical direction. Henceforward, the third connecting device will be referred to as a T-lock Figure la-b show an embodiment with a depth D of the displacement groove 40 equal to the width of the flexible tongue F and the tongue S. A deeper displacement groove AMENDED SHEET
Figs 4a-b show short sides of two floor panels, according to prior art, with a locking system adapted for vertical folding.
Figs 5a-b show locking of short sides of two floor panels, according to prior art, with a locking system adapted for vertical folding.
Fig 6a shows locking with vertical folding in a 3D-view.
Fig 7a-e show displaceable tongues in embodiments according to the invention.
Fig 8a-e show embodiments of applicable installation patterns.
Fig 9a-d show embodiments of the locking system of the invention applied to rectangular and square A and B
panels.
Fig 10a shows a prior art locking system.
Figs 10b-d show embodiments of the locking system according to the invention.
Fig 11 shows an installation of panels in a pattern, comprising A, B and square panels for which the locking system of the invention is applicable.
Fig 12a-b shows an embodiment of a combination of locking system, comprising rectangular and quadratic A and B panels for which the locking system of the invention is applicable.
PCT SE 1007 1. 0 0 0 6 3 5 30 -.07- 2008 Description of Embodiments of the Invention As represented in figures 1-3, 7-12 the invention relates to a locking system and a set of floor panels with a displaceable tongue.
Figure la-b show an embodiment of a locking system according to the invention. Figure lb, .shows the locking system in a state wherein a first connecting device , a combination lock C, of a first panel 1, is connected to a second connecting device FG of a second panel 11. The combination loc comprises a locking strip 6 and an upwardly projected locking element 8 cooperating with a locking groove 14 of the second connecting device for horizontal locking. Further more, the combination lock comprises a flexible and displaceable tongue 15, displaceable in a displacement groove 40, cooperating with a flexible tongue groove 20, of the second connecting device for locking in the vertical direction.
Henceforward, the second connecting device will be referred to as a FG-lock. Figure la, shows the locking system in a state wherein the "combination lock is connected to a third connecting device T of a third panel 3. The third connecting device comprising a locking groove 14 cooperating with the locking element of the combination lock for horizontal locking. Further, the third connecting device comprises a tongue, pushing the flexible tongue of the combination lock into the displacement groove, and cooperating with the displacement groove for locking in the vertical direction. Henceforward, the third connecting device will be referred to as a T-lock Figure la-b show an embodiment with a depth D of the displacement groove 40 equal to the width of the flexible tongue F and the tongue S. A deeper displacement groove AMENDED SHEET
is possible, and also a shallower is possible if the properties of the tongue allow compression and/or foiling.
Figure 2 shows in four steps a preferred connection method of the first panel with the combination lock C to the third panel with the T-lock. The panels are connected by angling and the flexible tongue is pushed into the displacement groove. The panels are preferable provided .
with guiding surfaces 22 which facilitate overcoming the displacement resistance of the flexible tongue. The width of the entrance E of the displacement groove is preferably at least equal to the thickness TT of the tongue. The entrance of the displacement groove is in this relationship defined to start at the joint plane.
Figure 3 shows in four steps a preferred connection method of the first panel with the combination lock C to the second panel with the FG-lock. The panels are connected by folding or solely by vertical movement of the whole panel and the flexible tongue is during the connection pushed into the displacement groove and springs then back into the flexible tongue groove. The panels are preferable provided with guiding surfaces 22 which facilitate overcoming the displacement resistance of the flexible tongue.
A prior art floor panel 1, l' provided with a mechanical locking system and a displaceable tongue is described with reference to Figs 4 and 5. The mechanical locking system provides locking of the panels relative to each other in the vertical direction D1 as well as the horizontal direction D2.
To provide joining of the two joint edges in the Dl and D2 directions, the edges of the floor panel have in a MENDED SHEET
Figure 2 shows in four steps a preferred connection method of the first panel with the combination lock C to the third panel with the T-lock. The panels are connected by angling and the flexible tongue is pushed into the displacement groove. The panels are preferable provided .
with guiding surfaces 22 which facilitate overcoming the displacement resistance of the flexible tongue. The width of the entrance E of the displacement groove is preferably at least equal to the thickness TT of the tongue. The entrance of the displacement groove is in this relationship defined to start at the joint plane.
Figure 3 shows in four steps a preferred connection method of the first panel with the combination lock C to the second panel with the FG-lock. The panels are connected by folding or solely by vertical movement of the whole panel and the flexible tongue is during the connection pushed into the displacement groove and springs then back into the flexible tongue groove. The panels are preferable provided with guiding surfaces 22 which facilitate overcoming the displacement resistance of the flexible tongue.
A prior art floor panel 1, l' provided with a mechanical locking system and a displaceable tongue is described with reference to Figs 4 and 5. The mechanical locking system provides locking of the panels relative to each other in the vertical direction D1 as well as the horizontal direction D2.
To provide joining of the two joint edges in the Dl and D2 directions, the edges of the floor panel have in a MENDED SHEET
manner known per se a locking strip 6 with a locking element 8 in one joint edge, hereafter referred to as the "strip panel" which cooperates with a locking groove 14 in the other joint edge, hereafter referred to as the "fold panel", and provides the horizontal locking.
The prior art mechanical locking system comprises a separate flexible tongue 15 fixed into a displacement groove 40 formed in one of the joint edges. The flexible tongue 15 has a groove portion P1, which is located in the displacement groove 40 and a projecting portion 22 projecting outside the displacement groove 40. The projecting portion P2 of the flexible tongue 15 in one of the joint edges cooperates with a tongue groove formed in the other joint edge.
The flexible, tongue 15 has a protruding part P2 with a rounded outer part 31 and a sliding surface 32, which in this embodiment if formed like a bevel. It has upper 33 and lower 35 tongue displacement surfaces and an inner part 34.
The displacement groove 40 has an upper 42 and a lower 46 opening, which in this embodiment are rounded, a bottom 44 and upper 43 and lower 45 groove displacement surfaces, which preferably are essentially parallel with the horizontal plane HP.
The tongue groove 20 has a tongue-locking surface, which cooperates with the flexible tongue 15 and locks the joint edges in a vertical direction Dl. The fold panel has a vertical locking surface 21, which is closer to the rear face 62 than the tongue groove 20. The vertical locking surface 21 cooperates with the strip 6 and locks the joint edges in another vertical direction. The fold panel has in this embodiment a sliding surface 23 which cooperated during locking with the sliding surface 32 of the tongue.
Figure 4a shows a cross section A-A of a panel according 5 to figure 4b seen from above. The flexible tongue 15 has a length L along the joint edge, a width W parallel to the horizontal plane and perpendicular to the length L and a thickness A in the vertical direction Dl. The sum of the largest groove portion P1 and the largest protruding part 10 P2 is the total width TW. The flexible tongue has also in this embodiment a middle section MS and two edge sections ES adjacent to the middle section. The size of the protruding part P2 and the groove portion 21 varies in this embodiment along the length L and the tongue is spaced from the two corner sections 9a and 9b. The flexible tongue 15 has on one of the edge sections a friction connection 36 which could be shaped for instance as a local small vertical protrusion. This friction connection keeps the flexible tongue in the displacement groove 40 during installation, or during production, packaging and transport, if the flexible tongue is integrated with the floor panel at the factory.
Figure 5a and 5b shows the position of the flexible tongue 15 after the first displacement, during the installation, towards the bottom 44 of the displacement groove 40. The displacement is caused essentially by bending of the flexible tongue 15 in its length direction L parallel to the width W. This feature is essential for this prior art.
Figure 6a shows one embodiment of a vertical folding. An initial panel 1" in a first row is connected to a first . 52283-9 panel 1 in a second row. The second panel 1' is connected with its long side 5a to the long side 5b of the initial panel 1" with angling. This angling action also connects the short side 4b of the second panel 1' with the short side 4a ' of the first panel 1. The second panel l' is locked to the first panel 1 with a combined vertical and turning motion along the vertical plane. VP. The protruding part P2 has. a rounded and or angled folding part P2' which during folding cooperates with the sliding surface 23 of the second panel 1'. The combined effect of a folding part P2', and a sliding ' 'surface 32 of the tongue which during the folding cooperates with the sliding surface 23 of the second panel l' =
facilitates the first displacement of. the flexible tongue 15.
An essential feature of this embodiment is the position of the projecting portion P2, which is spaced from the corner section 9a and 9b. The spacing is at least 10% of the length of .the joint edge, in this case the visible short side 4a.
. Figure 7a-e shows emboaments of the displaceable tongue 15, which are applicable according to the invention, besides the bow shaped tongue shown in figure .4 and 5.
,Tongues are preferably made of moulded plastic. Any 'type of polymer materials could be used such as PA (nylon), POM, PC, PP, PET or PE or similar having the properties described above in the different embodiments. These plastic materials could be-when.injection moulding is used be reinforced with ,for instance glass fibre, Kevlar fibre, carbon fibre or talk or chalk: A preferred material is glass fibre, preferably, extra long, reinforced PP or POM.
jigure 7a shows an embodiment with a first long edge Li and a second long edge L2. The first long edge has protrusions extending in a plane-parillel to the topside =
=
The prior art mechanical locking system comprises a separate flexible tongue 15 fixed into a displacement groove 40 formed in one of the joint edges. The flexible tongue 15 has a groove portion P1, which is located in the displacement groove 40 and a projecting portion 22 projecting outside the displacement groove 40. The projecting portion P2 of the flexible tongue 15 in one of the joint edges cooperates with a tongue groove formed in the other joint edge.
The flexible, tongue 15 has a protruding part P2 with a rounded outer part 31 and a sliding surface 32, which in this embodiment if formed like a bevel. It has upper 33 and lower 35 tongue displacement surfaces and an inner part 34.
The displacement groove 40 has an upper 42 and a lower 46 opening, which in this embodiment are rounded, a bottom 44 and upper 43 and lower 45 groove displacement surfaces, which preferably are essentially parallel with the horizontal plane HP.
The tongue groove 20 has a tongue-locking surface, which cooperates with the flexible tongue 15 and locks the joint edges in a vertical direction Dl. The fold panel has a vertical locking surface 21, which is closer to the rear face 62 than the tongue groove 20. The vertical locking surface 21 cooperates with the strip 6 and locks the joint edges in another vertical direction. The fold panel has in this embodiment a sliding surface 23 which cooperated during locking with the sliding surface 32 of the tongue.
Figure 4a shows a cross section A-A of a panel according 5 to figure 4b seen from above. The flexible tongue 15 has a length L along the joint edge, a width W parallel to the horizontal plane and perpendicular to the length L and a thickness A in the vertical direction Dl. The sum of the largest groove portion P1 and the largest protruding part 10 P2 is the total width TW. The flexible tongue has also in this embodiment a middle section MS and two edge sections ES adjacent to the middle section. The size of the protruding part P2 and the groove portion 21 varies in this embodiment along the length L and the tongue is spaced from the two corner sections 9a and 9b. The flexible tongue 15 has on one of the edge sections a friction connection 36 which could be shaped for instance as a local small vertical protrusion. This friction connection keeps the flexible tongue in the displacement groove 40 during installation, or during production, packaging and transport, if the flexible tongue is integrated with the floor panel at the factory.
Figure 5a and 5b shows the position of the flexible tongue 15 after the first displacement, during the installation, towards the bottom 44 of the displacement groove 40. The displacement is caused essentially by bending of the flexible tongue 15 in its length direction L parallel to the width W. This feature is essential for this prior art.
Figure 6a shows one embodiment of a vertical folding. An initial panel 1" in a first row is connected to a first . 52283-9 panel 1 in a second row. The second panel 1' is connected with its long side 5a to the long side 5b of the initial panel 1" with angling. This angling action also connects the short side 4b of the second panel 1' with the short side 4a ' of the first panel 1. The second panel l' is locked to the first panel 1 with a combined vertical and turning motion along the vertical plane. VP. The protruding part P2 has. a rounded and or angled folding part P2' which during folding cooperates with the sliding surface 23 of the second panel 1'. The combined effect of a folding part P2', and a sliding ' 'surface 32 of the tongue which during the folding cooperates with the sliding surface 23 of the second panel l' =
facilitates the first displacement of. the flexible tongue 15.
An essential feature of this embodiment is the position of the projecting portion P2, which is spaced from the corner section 9a and 9b. The spacing is at least 10% of the length of .the joint edge, in this case the visible short side 4a.
. Figure 7a-e shows emboaments of the displaceable tongue 15, which are applicable according to the invention, besides the bow shaped tongue shown in figure .4 and 5.
,Tongues are preferably made of moulded plastic. Any 'type of polymer materials could be used such as PA (nylon), POM, PC, PP, PET or PE or similar having the properties described above in the different embodiments. These plastic materials could be-when.injection moulding is used be reinforced with ,for instance glass fibre, Kevlar fibre, carbon fibre or talk or chalk: A preferred material is glass fibre, preferably, extra long, reinforced PP or POM.
jigure 7a shows an embodiment with a first long edge Li and a second long edge L2. The first long edge has protrusions extending in a plane-parillel to the topside =
=
64 of the tongue 15 and with an angle relative the longitudinal direction of the tongue.
Figure 7a-b show the embodiment, in top and in a side view, with a first long edge Li and a second long edge L2.
The first long edge has protrusions 61 extending in a plane parallel to the topside, an upper displacement surface, and rear side, a lower displacement surface, of the tongue and with an angle relative the longitudinal direction of the tongue. The protrusions are preferably bow shaped and, in a particular preferred embodiment, the tongue is provided with a recess 62 at each protrusion 61.
The recess is preferably adapted to the size and shape of the protrusion.
The protrusions are preferably provided with a friction connection 63, most preferably close to or at the tip of the protrusion, which could be shaped for instance as a local small vertical protrusion. This friction connection keeps the flexible tongue in the displacement groove 40 during installation, or during production, packaging and transport, if the displaceable tongue is integrated with the floor panel at the factory.
Figure 7d shows one embodiment of the locking system according to the invention illustrating the tongue 15 in the cross section B-B in figure 7c and positioned in the displacement groove 40 of a first panel 1 with a combination lock C. The upper and lower displacement surface of the tongue is configured to cooperate with an upper 43 and a lower 45 groove displacement surfaces. The panel comprising a locking strip 6 and z locking element 8 for horizontal locking. The panel 1 is configured to be connected to a second panel 1' in a similar way as the . 52283-9 shown in figure 2 or 3. The upper displacement surface (64) and/or the lower displacement surface (65) of the tongue is in one preferred embodiment provided with a bevelled edge, presenting a sliding surface (32, 31) and an inclined locking surface (66), respectively. The inclined locking surface cooperates preferably with an inclined tongue-locking surface in the tongue groove 20. The combination lock C, may be connected to a second panel l' provided with the FG-lock or to a third panel provided with the T-Lock.
In the embodiments according to fig.7d, the displacement groove (40) is formed in one piece with the core of the panel, but other alternatives are possible. The = Displacement groove may be formed in a separate material, for example HDF, which is connected to a wood core in a parquet floor. The displacement groove may be formed of U-shaped plastic or metal sections, which are connected to the panel with for example a snap connection, glue or friction. These alternatives could be used to reduce friction and to facilitate horizontal displacement of the tongue in the displacement grove. The displacement groove may also be treated with a friction reducing agent. These principles may also be applied to the tongue groove.
The figure 7e show a casting gate 71 which is cut'of before insertion into the displacement groove.
Figure 8a-e show different installation pattern, which are possible to install with the locking system and set of floor panels according to the invention. The shown system comprises two different types of floorboard A and B
respectively, the connecting devices of one type of floorboard Asalong one pair of opposite edge portions being arranged in a mirror-inverted manner relative to the corresponding connecting devices along the same pair of opposite edge portions of the other type of floorboard B.
Figure 8a shows a pattern with three floor panels connected at the short edges to a long edge of a panel with mirror inverted connecting devices, A and B-panels, which is explained below and in figure 9a-e. The pattern consists of a group of three panels in first direction, surrounded by groups of three panels in a perpendicular direction. Figure 8b show a quadratic panel connected at all edges to a long edge of a rectangular. Figure Sc shows a pattern in which a panel in a first direction is connected at an edge to three panels in a second perpendicular direction, which is connected to a first long edge of a fourth panel in the first direction, whose opposite edge is connected to three panels in the second direction, continued in a repeating manner. Figure 8d shows a pattern comprising a group of four connected quadratic panels surrounded and connected to the long edges of rectangular panels. Figure 8e shows a traditional herringbone pattern. All these installation patterns involve connecting of a short side to a long side. The invention provides a solution, which make it possible to install the patterns with a vertical folding method, connecting the panels with a strong joint in the vertical and the horizontal direction. The pattern involves joining of e.g (cf. fig 9,12):
+a short edge provided with a combination lock C to a long edge provided with the T-lock .1 =
*a short edge provided with the FG-lock to a long edge provided with the combination lock C
AMENDED SHEET
PC1 I SE 2007 / O. 0 0 635 40 -O7-. 2008 =a long edge provided with the combination lock C to a long edge with the T-lock *a short edge provided with the FG-lock to a short edge provided with the combination lock C
5 *an edge of a quadratic panel provided with a combination lock C to another edge of a quadratic panel provided with the T-lock 'an edge of a quadratic panel provided with a combination lock C to another edge of a quadratic panel 10 provided with the FG-lock *an edge of a quadratic panel provided with a combination lock C to a long edge provided with the FG-lock *an edge of a quadratic panel provided with a 15 combination lock C to a long edge provided with the T-lock *an edge of a quadratic panel provided with a FG-lock to a long edge provided with the combination lock C
*an edge of a quadratic panel provided with a T-lock to a long edge,provided with the combination lock C
The short edge of an A-panel are preferably joined to the long edge of a B-panel, as is common for installation with A and B-panels.
One way to enable connecting of a short side to a long side is to provide A-panels and B-panels with mirror inverted connecting devices, as is shown in figure 9a-d.
Two adjacent edges of the panels are provided with the AVENUE SHEET
Per I SE 2007 / 0 00 6 3 5 =
Figure 7a-b show the embodiment, in top and in a side view, with a first long edge Li and a second long edge L2.
The first long edge has protrusions 61 extending in a plane parallel to the topside, an upper displacement surface, and rear side, a lower displacement surface, of the tongue and with an angle relative the longitudinal direction of the tongue. The protrusions are preferably bow shaped and, in a particular preferred embodiment, the tongue is provided with a recess 62 at each protrusion 61.
The recess is preferably adapted to the size and shape of the protrusion.
The protrusions are preferably provided with a friction connection 63, most preferably close to or at the tip of the protrusion, which could be shaped for instance as a local small vertical protrusion. This friction connection keeps the flexible tongue in the displacement groove 40 during installation, or during production, packaging and transport, if the displaceable tongue is integrated with the floor panel at the factory.
Figure 7d shows one embodiment of the locking system according to the invention illustrating the tongue 15 in the cross section B-B in figure 7c and positioned in the displacement groove 40 of a first panel 1 with a combination lock C. The upper and lower displacement surface of the tongue is configured to cooperate with an upper 43 and a lower 45 groove displacement surfaces. The panel comprising a locking strip 6 and z locking element 8 for horizontal locking. The panel 1 is configured to be connected to a second panel 1' in a similar way as the . 52283-9 shown in figure 2 or 3. The upper displacement surface (64) and/or the lower displacement surface (65) of the tongue is in one preferred embodiment provided with a bevelled edge, presenting a sliding surface (32, 31) and an inclined locking surface (66), respectively. The inclined locking surface cooperates preferably with an inclined tongue-locking surface in the tongue groove 20. The combination lock C, may be connected to a second panel l' provided with the FG-lock or to a third panel provided with the T-Lock.
In the embodiments according to fig.7d, the displacement groove (40) is formed in one piece with the core of the panel, but other alternatives are possible. The = Displacement groove may be formed in a separate material, for example HDF, which is connected to a wood core in a parquet floor. The displacement groove may be formed of U-shaped plastic or metal sections, which are connected to the panel with for example a snap connection, glue or friction. These alternatives could be used to reduce friction and to facilitate horizontal displacement of the tongue in the displacement grove. The displacement groove may also be treated with a friction reducing agent. These principles may also be applied to the tongue groove.
The figure 7e show a casting gate 71 which is cut'of before insertion into the displacement groove.
Figure 8a-e show different installation pattern, which are possible to install with the locking system and set of floor panels according to the invention. The shown system comprises two different types of floorboard A and B
respectively, the connecting devices of one type of floorboard Asalong one pair of opposite edge portions being arranged in a mirror-inverted manner relative to the corresponding connecting devices along the same pair of opposite edge portions of the other type of floorboard B.
Figure 8a shows a pattern with three floor panels connected at the short edges to a long edge of a panel with mirror inverted connecting devices, A and B-panels, which is explained below and in figure 9a-e. The pattern consists of a group of three panels in first direction, surrounded by groups of three panels in a perpendicular direction. Figure 8b show a quadratic panel connected at all edges to a long edge of a rectangular. Figure Sc shows a pattern in which a panel in a first direction is connected at an edge to three panels in a second perpendicular direction, which is connected to a first long edge of a fourth panel in the first direction, whose opposite edge is connected to three panels in the second direction, continued in a repeating manner. Figure 8d shows a pattern comprising a group of four connected quadratic panels surrounded and connected to the long edges of rectangular panels. Figure 8e shows a traditional herringbone pattern. All these installation patterns involve connecting of a short side to a long side. The invention provides a solution, which make it possible to install the patterns with a vertical folding method, connecting the panels with a strong joint in the vertical and the horizontal direction. The pattern involves joining of e.g (cf. fig 9,12):
+a short edge provided with a combination lock C to a long edge provided with the T-lock .1 =
*a short edge provided with the FG-lock to a long edge provided with the combination lock C
AMENDED SHEET
PC1 I SE 2007 / O. 0 0 635 40 -O7-. 2008 =a long edge provided with the combination lock C to a long edge with the T-lock *a short edge provided with the FG-lock to a short edge provided with the combination lock C
5 *an edge of a quadratic panel provided with a combination lock C to another edge of a quadratic panel provided with the T-lock 'an edge of a quadratic panel provided with a combination lock C to another edge of a quadratic panel 10 provided with the FG-lock *an edge of a quadratic panel provided with a combination lock C to a long edge provided with the FG-lock *an edge of a quadratic panel provided with a 15 combination lock C to a long edge provided with the T-lock *an edge of a quadratic panel provided with a FG-lock to a long edge provided with the combination lock C
*an edge of a quadratic panel provided with a T-lock to a long edge,provided with the combination lock C
The short edge of an A-panel are preferably joined to the long edge of a B-panel, as is common for installation with A and B-panels.
One way to enable connecting of a short side to a long side is to provide A-panels and B-panels with mirror inverted connecting devices, as is shown in figure 9a-d.
Two adjacent edges of the panels are provided with the AVENUE SHEET
Per I SE 2007 / 0 00 6 3 5 =
combination lock C, one edge with the FG-Lock and one edge provided with the T-lock. The three types of connecting devices C, FG, T are distributed mirror inverted on the A
and on the B panel. Figure 9a shows a rectangular A-panel with long and short edges. Figure 9b shows a rectangular B-panel with long and short edges. Figure 9a shows a quadratic A-panel and 9b shows a quadratic B-panel.
Figure 10a shows an embodiment wherein a displaceable flexible tongue 15 and a displacement groove 40 is provided on fourth connecting device on a fourth panel 4 comprising a locking groove 14. This makes it possible to connect a short side, with the fourth connecting device, of a floor panel 4 to a long side of fifth panel 5 comprising a standard connecting device, comprising locking element 8 and tongue groove 11 for connection by angling, with vertical folding. The problem is that this solution creates a thin section between the bottom of the displacement groove 40 and the locking groove 14, resulting in a weak joint.
Figure 10b shows an embodiment wherein the flexible tongue is removed and the joint is only locking in the horizontal direction.
Figures 10o-d show how the principles of the inventibn may be applied to tongue-groove joint, without any horizontally locking. Figure 10c illustrates a panel with a flexible tongue 15 and a displacement groove 40 cooperating with a tongue 10 of a tongue panel. Figure 10d illustrates a groove panel with a flexible tongue groove 20 cooperating with the flexible tongue 15. The groove panel may be connected also to a tongue panel with a tongue cooperating with the groove 11.
AMENDED SHEET
PCT SE 2007 0.0 0 635 0 .137- 2008 Figure 11 shows in 10 steps a preferred connection method of A and B-panels, quadratic and with long and short edges in an advanced pattern. Short edges are joined to long edges and the quadratic panels are at all edges joined with long edges.
Figure 12a shows an enlarged part of the pattern in figure 11 and how the combination loc is distributed to generate the A and B-panels and to enable the pattern.
Figure 12b shows how the combination loc is distributed to generate the quadratic A and B-panels. The panels are connected in manner avoiding a row with several CFG-joints, which is a joint between a combination loc against to a FG-lock, in a line. This is an advantage, since a CT-joint, which is a joint between the combination loc C to a Ti-lock, offers a stronger connection in the vertical direction. Consequently it is preferred that every second joint in a line is a CFG-joint and provided there between is a CT¨joint. The figure also shows an embodiment of the distribution of the connecting devices to provide, which make it possible to connect several quadratic panels to a long edges of a rectangular panel. Several edges of the quadratic panels with the combination lock may be connected to a long edge with the T-lock. Quadratic panels, with edges in a line having the FG-lock and the T-lock, may be connected to a long edge with the combination lock C.
A disadvantage with the CT-joint is that the flexible tongue pushes the panels apart and possible causing a gap between the panels. One solution to avoid this is to adapt the stiffness of the flexible tongue, so that the force pushing the panels apart is reduced, but this also MENDED SHEET
and on the B panel. Figure 9a shows a rectangular A-panel with long and short edges. Figure 9b shows a rectangular B-panel with long and short edges. Figure 9a shows a quadratic A-panel and 9b shows a quadratic B-panel.
Figure 10a shows an embodiment wherein a displaceable flexible tongue 15 and a displacement groove 40 is provided on fourth connecting device on a fourth panel 4 comprising a locking groove 14. This makes it possible to connect a short side, with the fourth connecting device, of a floor panel 4 to a long side of fifth panel 5 comprising a standard connecting device, comprising locking element 8 and tongue groove 11 for connection by angling, with vertical folding. The problem is that this solution creates a thin section between the bottom of the displacement groove 40 and the locking groove 14, resulting in a weak joint.
Figure 10b shows an embodiment wherein the flexible tongue is removed and the joint is only locking in the horizontal direction.
Figures 10o-d show how the principles of the inventibn may be applied to tongue-groove joint, without any horizontally locking. Figure 10c illustrates a panel with a flexible tongue 15 and a displacement groove 40 cooperating with a tongue 10 of a tongue panel. Figure 10d illustrates a groove panel with a flexible tongue groove 20 cooperating with the flexible tongue 15. The groove panel may be connected also to a tongue panel with a tongue cooperating with the groove 11.
AMENDED SHEET
PCT SE 2007 0.0 0 635 0 .137- 2008 Figure 11 shows in 10 steps a preferred connection method of A and B-panels, quadratic and with long and short edges in an advanced pattern. Short edges are joined to long edges and the quadratic panels are at all edges joined with long edges.
Figure 12a shows an enlarged part of the pattern in figure 11 and how the combination loc is distributed to generate the A and B-panels and to enable the pattern.
Figure 12b shows how the combination loc is distributed to generate the quadratic A and B-panels. The panels are connected in manner avoiding a row with several CFG-joints, which is a joint between a combination loc against to a FG-lock, in a line. This is an advantage, since a CT-joint, which is a joint between the combination loc C to a Ti-lock, offers a stronger connection in the vertical direction. Consequently it is preferred that every second joint in a line is a CFG-joint and provided there between is a CT¨joint. The figure also shows an embodiment of the distribution of the connecting devices to provide, which make it possible to connect several quadratic panels to a long edges of a rectangular panel. Several edges of the quadratic panels with the combination lock may be connected to a long edge with the T-lock. Quadratic panels, with edges in a line having the FG-lock and the T-lock, may be connected to a long edge with the combination lock C.
A disadvantage with the CT-joint is that the flexible tongue pushes the panels apart and possible causing a gap between the panels. One solution to avoid this is to adapt the stiffness of the flexible tongue, so that the force pushing the panels apart is reduced, but this also MENDED SHEET
=
influence the final position in a CFG-joint. A second ' solution is that the flexible tongue is configured to be cracked or destroyed when the tongue pushes it into the displacement groove. A third solution is a strong locking element with guiding surfaces, facilitating the installation. A fourth solution is to dissolve or remove the tongue. It is also possible to provide the joint edges with bevels or decorative grooves, which hidden the gap.
AMENDED SHEET
influence the final position in a CFG-joint. A second ' solution is that the flexible tongue is configured to be cracked or destroyed when the tongue pushes it into the displacement groove. A third solution is a strong locking element with guiding surfaces, facilitating the installation. A fourth solution is to dissolve or remove the tongue. It is also possible to provide the joint edges with bevels or decorative grooves, which hidden the gap.
AMENDED SHEET
Claims (25)
1. A
locking system for a floor panel comprising a first connecting device comprising an integrated combination lock at a first edge of a first floor panel, the combination lock is configured to connect the first floor panel to another floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprises an upwardly directed locking element configured to cooperate with a locking groove, of a second connecting device at an edge of a second floor panel, for connecting the first floor panel with said second floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprises a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first and the second floor panel together in a vertical direction parallel to the vertical lane, wherein the displacement groove and the flexible tongue of the combination lock is configured to cooperate with a tongue of a third connecting device at an edge of a third panel, for connecting the first panel and the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the joint edge of the first panel and inside the displacement groove.
locking system for a floor panel comprising a first connecting device comprising an integrated combination lock at a first edge of a first floor panel, the combination lock is configured to connect the first floor panel to another floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprises an upwardly directed locking element configured to cooperate with a locking groove, of a second connecting device at an edge of a second floor panel, for connecting the first floor panel with said second floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprises a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first and the second floor panel together in a vertical direction parallel to the vertical lane, wherein the displacement groove and the flexible tongue of the combination lock is configured to cooperate with a tongue of a third connecting device at an edge of a third panel, for connecting the first panel and the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the joint edge of the first panel and inside the displacement groove.
2. A locking system as claimed in claim 1, wherein a depth of the displacement groove is at least equal to the sum of a width of the flexible tongue and a width of the tongue of the third panel.
3. A locking system as claimed in any one of claims 1 and 2, wherein a width of an entrance of the displacement groove is at least equal to a thickness of the tongue.
4. A locking system as claimed in any one of claims 1 to 3, wherein the first panel is a rectangular A-panel and the third panel is a rectangular B-panel, the A and B-panels are provided with the first, second and third connecting devices, which are positioned mirror inverted on the A and B-panel.
5. A locking system as claimed in claim 4, wherein the second panel is a B-panel.
6. A locking system as claimed in any one of claims 1 to 5, wherein each panel is provided with the combination lock at two of its edges.
7. A locking system as claimed in any one of claims 1 to 6, wherein the combination lock is positioned at a long edge of the first panel and is configured to cooperate with the tongue at a short edge of the third panel.
8. A locking system as claimed in any one of claims 1 to 7, wherein the third panel is quadratic, the combination lock is positioned at a long edge of the first panel and is configured to cooperate with the tongue at the edge of third quadratic panel.
9. A locking system as claimed in any one of claims 1 to 5, wherein the panels are quadratic.
10. A locking system as claimed in any one of claims 1 to 9, wherein the tongue is displaceable in the horizontal direction in the displacement groove and comprising at least two protrusions at a first long edge of the tongue, bendable in the horizontal plane, and extending essentially in the horizontal direction, and wherein the tongue has a second long edge, which in connected state, to the second panel, extends outside the displacement groove and that the outer edge of the second long edge is essentially straight over substantially the whole length of the tongue.
11. A locking system as claimed in claim 10, wherein there is an angle between the protrusion and the longitudinal direction of the tongue.
12. A locking system as claimed in claim 10 or 11, wherein the protrusions are bow shaped.
13. A locking system as claimed in any one of claims 10 to 12, wherein the protrusions extend into the displacement groove.
14. A locking system as claimed in any one of claims 1 to 10, wherein the tongue is displaceable in the horizontal direction in the displacement groove and is bow shaped.
15. A locking system as claimed in any one of claims 1 to 14, wherein the locking element is configured to cooperate with a locking groove of the third locking device.
16. A locking system as claimed in any one of claims 1 to 15, wherein the first floor panel is configured to be locked to the second or third floor panel with vertical folding or solely vertical movement.
17. A set of floor panels, comprising a first, a second and a third floor panel, the first floor panel comprising a first connecting device comprising an integrated combination lock at a first and a second adjacent edge of the first floor panel, the combination lock is configured to connect the first floor panel to the second and the third floor panel, so that upper joint edges of the floor panels in the connected state define a vertical plane, wherein the combination lock comprising an upwardly directed locking element configured to cooperate with a locking groove of an adjacent second connecting device at a first edge of the second floor panel and of an adjacent third connecting device at a first edge of the third floor panel for connecting the first and second edge of the first floor panel with said second and third floor panel in a horizontal direction perpendicular to said vertical plane, wherein the combination lock comprising a flexible tongue, in a displacement groove, the flexible tongue is configured to cooperate with a tongue groove of the second connecting device for connecting the first edge of the first panel and the first edge of the second floor panel together in a vertical direction parallel to the vertical plane, wherein the displacement groove and the displaceable tongue of the combination lock at the second edge of the first panel is configured to cooperate with a tongue of the third connecting device at the first edge of the third panel, for connecting the second edge of the first panel and first edge of the third panel in the vertical direction parallel to the vertical plane and wherein the flexible tongue is displaceable via the tongue of the third panel and positioned, in a connected position of the first and the third panel, via the tongue inside the second edge of the first panel and inside the displacement groove.
18. The set of floor panels, as claimed in claim 17, wherein the floor panels are rectangular and the first edge of the first floor panel is a long edge and the second edge of first floor panel is a short edge.
19. The set of floor panels, as claimed in claim 18, wherein the first edge of the third floor panel is a long edge.
20. The set of floor panels, as claimed in claim 18 or 19, wherein the first edge of the second floor panel is a short edge.
21. A set of floor panels as claimed in claim 17, wherein the panels are quadratic.
22. A set of floor panels as claimed in any one of claims 17 to 21, wherein the first panel is a rectangular A-panel and the third panel is a rectangular B-panel, the A and B-panels are provided with the first, second and third connecting devices, which are positioned mirror inverted on the A and B-panel.
23. A set of floor panels as claimed in any one of claims 17 to 22, wherein the second panel is a B-panel.
24. A set of floor panels as claimed in any one of claims 17 to 23, wherein each panel is provided with the combination lock at two of its edges.
25. A set of floor panels, as claimed in any one of claims 17 to 24, wherein the first floor panel is configured to be locked to the second or third floor panel with vertical folding or solely vertical movement.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0601566A SE531110C2 (en) | 2006-07-14 | 2006-07-14 | Locking system comprising a combination lock for panels |
SE0601566-3 | 2006-07-14 | ||
PCT/SE2007/000635 WO2008008016A1 (en) | 2006-07-14 | 2007-06-29 | Locking system comprising a combination lock for panels |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2656920A1 CA2656920A1 (en) | 2008-01-17 |
CA2656920C true CA2656920C (en) | 2014-07-22 |
Family
ID=38923490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2656920A Active CA2656920C (en) | 2006-07-14 | 2007-06-29 | Locking system comprising a combination lock for panels |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP2041380B1 (en) |
CN (1) | CN101490347B (en) |
CA (1) | CA2656920C (en) |
PL (1) | PL2041380T3 (en) |
RU (1) | RU2436914C2 (en) |
SE (1) | SE531110C2 (en) |
WO (1) | WO2008008016A1 (en) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009034903B3 (en) * | 2009-07-27 | 2011-01-20 | Guido Schulte | Surface made of mechanically interconnectable panels |
US11725395B2 (en) | 2009-09-04 | 2023-08-15 | Välinge Innovation AB | Resilient floor |
US8365499B2 (en) | 2009-09-04 | 2013-02-05 | Valinge Innovation Ab | Resilient floor |
WO2011085306A1 (en) | 2010-01-11 | 2011-07-14 | Mannington Mills, Inc. | Floor covering with interlocking design |
US8806832B2 (en) | 2011-03-18 | 2014-08-19 | Inotec Global Limited | Vertical joint system and associated surface covering system |
CN103703197B (en) * | 2011-07-19 | 2016-06-29 | 塞拉洛克创新股份有限公司 | Building panelling |
CN109025153A (en) * | 2012-06-19 | 2018-12-18 | 瓦林格创新股份有限公司 | Plate is divided into the method for the first and second panellings, forms the method and building panelling of mechanical locking system |
WO2014182215A1 (en) | 2013-03-25 | 2014-11-13 | Välinge Innovation AB | Floorboards provided with a mechanical locking system and a method to produce such a locking system |
FR3008975A1 (en) | 2013-07-23 | 2015-01-30 | Servier Lab | NOVEL PYRROLE DERIVATIVES, PROCESS FOR THEIR PREPARATION AND PHARMACEUTICAL COMPOSITIONS CONTAINING THEM |
JP6605501B2 (en) * | 2014-05-09 | 2019-11-13 | ベーリンゲ、イノベイション、アクチボラグ | Mechanical locking system for building material panels |
AU2015309679B2 (en) | 2014-08-29 | 2020-01-16 | Välinge Innovation AB | Vertical joint system for a surface covering panel |
EA035583B1 (en) * | 2015-12-17 | 2020-07-10 | Велинге Инновейшн Аб | Method for producing a mechanical locking system for panels |
EP3192934A1 (en) * | 2016-01-14 | 2017-07-19 | Akzenta Paneele + Profile GmbH | Panel element |
BE1024157B1 (en) * | 2016-04-25 | 2017-11-24 | Flooring Industries Limited, Sarl | Set of floor panels and method for installing this set of floor panels. |
CN109790722A (en) | 2016-09-30 | 2019-05-21 | 瓦林格创新股份有限公司 | It is assembled by vertical displacement and in the panel component both vertically as well as horizontally locked together |
PT3737802T (en) | 2018-01-09 | 2023-07-19 | Vaelinge Innovation Ab | Set of panels |
PL3781823T3 (en) * | 2018-04-18 | 2024-06-10 | Välinge Innovation AB | Set of panels with a mechanical locking device |
JP2022548667A (en) * | 2019-09-24 | 2022-11-21 | ベーリンゲ、イノベイション、アクチボラグ | construction panel |
EP4107344A4 (en) * | 2020-02-20 | 2024-03-27 | Välinge Innovation AB | Arrangements for replacing a building panel |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE517009C2 (en) * | 1999-07-05 | 2002-04-02 | Perstorp Flooring Ab | Floor element with controls |
SE522860C2 (en) * | 2000-03-10 | 2004-03-09 | Pergo Europ Ab | Vertically joined floor elements comprising a combination of different floor elements |
EP1308577A3 (en) * | 2001-10-31 | 2003-10-15 | E.F.P. Floor Products Fussböden GmbH | Flooring system with a plurality of panels |
US7739849B2 (en) * | 2002-04-22 | 2010-06-22 | Valinge Innovation Ab | Floorboards, flooring systems and methods for manufacturing and installation thereof |
ATE471415T1 (en) * | 2003-03-06 | 2010-07-15 | Vaelinge Innovation Ab | FLOORING SYSTEMS AND INSTALLATION METHODS |
SE526179C2 (en) * | 2003-12-02 | 2005-07-19 | Vaelinge Innovation Ab | Flooring and method of laying |
PL1650375T5 (en) * | 2004-10-22 | 2011-05-31 | Vaelinge Innovation Ab | A set of floor panels |
-
2006
- 2006-07-14 SE SE0601566A patent/SE531110C2/en not_active IP Right Cessation
-
2007
- 2007-06-29 PL PL07808760T patent/PL2041380T3/en unknown
- 2007-06-29 RU RU2009105106/03A patent/RU2436914C2/en active
- 2007-06-29 EP EP07808760.8A patent/EP2041380B1/en active Active
- 2007-06-29 WO PCT/SE2007/000635 patent/WO2008008016A1/en active Application Filing
- 2007-06-29 CA CA2656920A patent/CA2656920C/en active Active
- 2007-06-29 CN CN2007800267646A patent/CN101490347B/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2008008016A1 (en) | 2008-01-17 |
RU2009105106A (en) | 2010-08-27 |
SE531110C2 (en) | 2008-12-23 |
SE0601566L (en) | 2008-01-15 |
EP2041380B1 (en) | 2019-06-12 |
EP2041380A1 (en) | 2009-04-01 |
CN101490347B (en) | 2011-07-20 |
PL2041380T3 (en) | 2019-10-31 |
CN101490347A (en) | 2009-07-22 |
EP2041380A4 (en) | 2017-11-15 |
RU2436914C2 (en) | 2011-12-20 |
CA2656920A1 (en) | 2008-01-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2656920C (en) | Locking system comprising a combination lock for panels | |
US7721503B2 (en) | Locking system comprising a combination lock for panels | |
US11680415B2 (en) | Mechanical locking of floor panels with a flexible bristle tongue | |
AU2006229578B2 (en) | Mechanical locking system for floor panels and a method to disconnect floor panels |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request |