CA2637314A1 - Method of removing scale and acidic composition used thereof - Google Patents

Method of removing scale and acidic composition used thereof Download PDF

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Publication number
CA2637314A1
CA2637314A1 CA002637314A CA2637314A CA2637314A1 CA 2637314 A1 CA2637314 A1 CA 2637314A1 CA 002637314 A CA002637314 A CA 002637314A CA 2637314 A CA2637314 A CA 2637314A CA 2637314 A1 CA2637314 A1 CA 2637314A1
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Prior art keywords
acid
urea
composition
halide
quaternary ammonium
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Abandoned
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CA002637314A
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French (fr)
Inventor
James C. Emerson
Lyle H. Steimel
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Dubois Chemicals Inc
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Individual
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F14/00Inhibiting incrustation in apparatus for heating liquids for physical or chemical purposes
    • C23F14/02Inhibiting incrustation in apparatus for heating liquids for physical or chemical purposes by chemical means
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/086Condensed phosphates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/12Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing nitrogen
    • C02F5/125Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing nitrogen combined with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/141Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/145Amides; N-substituted amides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/149Heterocyclic compounds containing nitrogen as hetero atom
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/04Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
    • C23G1/06Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
    • C23G1/061Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/10Other heavy metals
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/023Water in cooling circuits
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Inorganic Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Detergent Compositions (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The corrosion inhibiting activity of quaternary ammonium compounds is enhanced by the addition of a carbamide, specifically urea, in particular, the aryfquinoiinium halide corrosion inhibitor's activity with respect to a galvanized surface is significantly enhanced by the addition of the urea.

Description

ENHANCED GAL1iANIZEa CORROSION lNH1BITOR

BACKGROUND OF THE INVENTION

Corrosion inhibitors are used for a variety of different applications. Certain corrosion inhibitors are particufarly suited for preventing corrosion of different metals, such as steel, copper and galvanized coatings.

In rnan:y process water systems such as boilers and cooling towers, scale deposits present a significant concern. These scale deposits can inhibit heat exchange and/Qrwaterflow. Acids can be used to dissolve the scale. Htiwever,- the acids generaily prornote corrosion. To deal with this, corrosion inhibitors have been added to the water in the process water systems. Quatemary ammonium compounds have been used as, corrosion irthibitars and, iti particufar; to reduce.corrosion of galvanized inetal surfaces.
SUMMARY OF THE INVENTION.

The present . invention is premised on . the realization thaf corrosion in.h'ibition provided by quaternary ammortium compounds can be.
15. 'enhanced by the additicin of a.water solUble carbamide and, in particular, urea. Urea. in. combination in+ith, for exarnple, ar1 aryl quaternary ammonium compound, such as a quinolium hafide, provfdes significantly greater corrosion inhibitor than the quaternary ammonium compound itself.

The objects and advantages of the present invention will be further appreciated in ffght of the following detailed d6scription.

l7ETAILED DESCRIPTION OF THE INVENTION

A corrosion-inhibiting composition includes a quaternary atnmonium corrosion inhibitor in combination with a carbamide. When used as a scale remover, an acid is included.

The corrosion inhibitor comprises a composition including a quaternary arnmonium compound of the general formula (R)4 N{X' wherein the R's represent the same or dffFerent long chain alkyl, cycloalkyl, aryl or heterocyclic groups, and X represents an anion such as, for example, a halide. Exaxnples of such compounds include N-alkyl, N-cycloalkyl and N-alkyiaryl pyridinium halides such as N-cyclohexylpyridinium bromide, N-octylpyridinium bromide, N-dadecyipyridinium bromide, N,N-didodecyfdipyridinium dibmmide, N-tetradecylpyridinium . bromide, N-laurylpyridinium chloride, N-dodecylbenzylpyridinium chioride, N-dodecylquinolinium bromide. N-(1-methyinapthyf)quinolinium chloride, N-benzyl.)quinolinium chloride and the like. * Other quaternary ammonium compounds include monochloromethylated and bischioromethylated pyridinkfm hafides, ethoxyfated.arid- propoxylated quaternary ammonium compounds; didodecyidimetfiyf.ammonium chloride, hexad=ecyiethyfdimethylammonium chloride, 2-hydroxy-S-(2-undecylamidoethylamino)-propane-l-triethylammonium hydroxide, -2-hydroxy-3-(2-heptadecylamidoethytamino)-propane-l-triethyIammonium hydroxide, 2-hydroxy-3-(2-heptadecylamidoethylamino)-propane-l-triethyiammonium hydroxide, and the like.

The preferred cdrrosion inhibitor of the present invention is an aryl quaternary ammonium compourid and, in particuiar, an aryl quinolinium haiide, and, in particular 1-benzyiquiriofinium halide. Generally, this is the chloride. This particular product is commerciaEiy availabie. under the trade name Dodfcor 2565.

The corrosion inhibitor is combined with a carbamide. Any water soluble carbamide will be useful in the present invention. The primary and least expensive water soluble carbamide available for use is urea.

The ratio of the quatemary ammonium compound to urea compound will be about 3:1 to 1:3 by weight. Generapy, there.wili be slight excess of the urea When the present formulation is used to remove scale, the composition will include an acid. Generaiiy, any organic or inorganic acid can be used. . Suitabfe acids include lactic acid, sulfamic acid, giycotic acid, citric =.
acid; hydr chloric acid, phosphoric acid and methane sulfonic acid. These -are all siuitable for use in boilers and cooling towers. The concentrated scale -remover will typically include 2-20% by weight acid, .1-25 lo quatemary'....
...
ammonium compound, and 1-20% by weight of the carbamide or urea.

The corrosion inh'tbitor without the acid is formed by rnixing the .individual components in water. The order of addition is not significant:
Heating is not required. The scale remover is formulated by adding+ the corrosion inhibitor to the acid with stirring. The urea is then added with additional stirring.

The preferred scale remover is methane sulfonic acid 75%
(70% alrtive), Dodecor 256515% (about 30% active), and urea 10%. These are added to the water in a process watersystem at a concentration effective for the acid to remove scale. Generally, the concentration in a water system will be about 2-20% of system volume. This solution is circulated with the water and can be added as needed.

The present invention can also be used to provide a cleaning gel wherein an acid is combined with a thickener, the urea and the quaternaryammonium compound. in this embodiment, the thickenirlg atgent, preferably a cationic surfactant thickening agent, is added to enable the product to adhere to a vertical surface, generally 200 to 6000 cps. The acid dissolvesthe white rust whilethe urea and quaternary ammoniurn compound reduce zinc corrosion.

An exemplary composition is shown below. This productvvould be used as a white rust removal agent, for cooling towers at 100%. The cooling tower is &ained first. The gel ts then appiied as a spray onto, the galvanized surface to remove #he white rusf, which is zi.nc carbonate or zinc hydroxide. 'This is rinsed- ofiF:after-.the -white rust has been substantially dissolvQd; genetally about a.p-hour. This-permits the use of about 1/20th of: --the amount of chemical r.equired in a typical white rust removal process. -Hydrochloric Acid 19.0000 Water 64.9975 Acid Thickener 3.0000 Urea 9.0000 Dodicor 4.0000 A(phazurine FGND (conc.) 0.0025 This invention wili be further appreciated in light of the following detaifed example.

EXAMPLE
To demonstrate the efficacy of the present invention, five different 10% lactic acid solutions were prepared. The first contained 5%
DodicorV2565 and 8.5% urea; the second 10% Dodicor and 8.4% urea; the third 14:8% Dodicor and 8.4% urea; the fourth 23% Dodicor with no urea, and the fifth no Dodicor and 10% urea. These solutions were then tested to determine corrosion of galvanized metal with the.results provided in terms of mils per test (mpt). In this test, 8 gallons of water per minute at '120 F was circcufated av*er a ga[vanized coupori for 8 hours. The mils per year (mpy) represents an extrapolatiori of the mpt data.

As shbv,rn in the Tabie, the mpt for the urea by itself was 15, whlch, effecfively., pravided no corrosion in}iibit3on. Th6 Dodicor by itself had ari `mpf of :The cc-rribinations of urea and Dodicor had rnpts of :9 1=. i 9:
aiid .35, respectively.
. ..: :. :: . :.. . . ....
This=test demanstrated that the addition of urea snablsd'one .
to effectiveiy cutthe concentration of Dadicor in half and double the corrosion inhibition. Even with only 5% Dodicor,and 8.4 l0 . urea; the rnpt was..
comparable to 23% odicor by itself. Thus, the present invention allows one to reduce the amount of corrosion inhibitor and improve corrosion inhibition by the addition of the carbamide. This significantly reduces cost and improves efficacy.

TABLE
mpy mpt % Dodicar % Urea 383.25 0.35 5 8.4 120.45 0.11 10 8.4 120.45 0.11 14.8 8.4 240.9 0.22 23 0 16,425 15 0 10 This has been a description of the present invention along with the preferred method of practicing the present invention. However, the invention itself should only be defined by the appended claims, WHEREIN
1 a WE CLAIM:

Claims (24)

1. A method of removing scale on a surface comprising applying to said surface an acidic composition comprising an acid, a quaternary ammonium corrosion inhibitor and a water soluble carbamide.
2. The method claimed in claim 1 wherein said quaternary ammonium compound is an arylquinolinium halide.
3. The method claimed in claim 2 wherein said aryl quinolinium halide is 1-benzyiquinolinium halide.
4. The method claimed in claim 1 wherein said carbamide is urea.
5. The method claimed in claim 1 wherein said acid is selected from the group consisting of lactic acid, sulfamic acid, glycolic acid, citric acid, hydrochloric acid, phosphoric acid and methane sulfonic acid.
6. The method claimed in claim 1 wherein said surface is on a boiler and said acidic composition is circulated through said boiler.
7. The method claimed in claim 1 wherein said surface is on a cooling tower and said acidic composition is circulated through said cooling tower.
8. A corrosion inhibitor comprising an aryl quaternary ammonium compound in combination with urea.
9. The composition claimed in claim 8 wherein the ratio of quaternary ammonium compound to urea is from 1:3 to 3:1 by weight.
10. The composition claimed in claim 9 wherein said quaternary ammonium compound is an arylquinolinium halide.
11. The composition claimed in claim 9 wherein said quaternary ammonium compound is 1-benzylquinolinium halide.
12. The composition claimed in claim 8 further comprising an acid.
13. The composition claimed in claim 14 further comprising a thickening agent.
14. The method of preventing corrosion on a galvanic surface comprising applying to said galvanic surface a composition comprising 1-benzylquinolinium chloride in combination with urea.
15. The method claimed in claim 1 wherein said ratio of 1-benzylquinolinium chloride to urea is from about 1:3 to 3:1 by weight.
16. A method of removing white rust from galvanized surfaces of a cooling tower comprising draining water from said cooling tower, applying an acidic gel to said galvanic surfaces for a period of time sufficient to dissolve said white rust wherein said acidic gel comprises a gelling agent, and acid and a corrosion inhibitor.
17. The method claimed in claim 16 wherein said corrosion inhibitor comprises a quaternary ammonium compound in combination with urea.
18. The method claimed in claim 17 wherein said quaternary ammonium compound is benzylquinolinium halide.
19. The method claimed in claim 18 wherein the ratio of urea to benzylquinolinium halide is from 1:3 to about 3:3 by weight.
20. The method claimed in claim 19 further comprising rinsing said acidic gel from said galvanic surface.
21. A gel for removing white rust comprising an acid, an acid thickener, urea and a quaternary ammonium compound.
22. The composition claimed in claim 21 wherein said quaternary ammonium compound comprises an arylquinolinium halide.
23. The composition claimed in claim 22 wherein said arylquinolinium halide is a benzylquinolinium halide.
24. The composition claimed in claim 23 wherein the ration of urea to benzylquinolinium halide is from 1:3 to 3:3 by weight.
CA002637314A 2006-01-17 2006-12-13 Method of removing scale and acidic composition used thereof Abandoned CA2637314A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US11/333,155 2006-01-17
US11/333,155 US20070164258A1 (en) 2006-01-17 2006-01-17 Enhanced galvanized corrosion inhibitor
PCT/US2006/062023 WO2007087099A2 (en) 2006-01-17 2006-12-13 Method of removing scale and acidic composition used thereof

Publications (1)

Publication Number Publication Date
CA2637314A1 true CA2637314A1 (en) 2007-08-02

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CA (1) CA2637314A1 (en)
MX (1) MX2008009193A (en)
WO (1) WO2007087099A2 (en)

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WO2007087099A2 (en) 2007-08-02
WO2007087099A3 (en) 2008-02-21
US20070164258A1 (en) 2007-07-19
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