CA2632275A1 - A heat exchanger unit for recovering heat from a hot gas flow - Google Patents
A heat exchanger unit for recovering heat from a hot gas flow Download PDFInfo
- Publication number
- CA2632275A1 CA2632275A1 CA002632275A CA2632275A CA2632275A1 CA 2632275 A1 CA2632275 A1 CA 2632275A1 CA 002632275 A CA002632275 A CA 002632275A CA 2632275 A CA2632275 A CA 2632275A CA 2632275 A1 CA2632275 A1 CA 2632275A1
- Authority
- CA
- Canada
- Prior art keywords
- heat exchanger
- heat
- flow
- gas
- gas flow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 claims abstract description 28
- 238000001704 evaporation Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 59
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 48
- 239000003546 flue gas Substances 0.000 description 30
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 26
- 238000004140 cleaning Methods 0.000 description 9
- 239000000543 intermediate Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 238000013021 overheating Methods 0.000 description 7
- 239000002028 Biomass Substances 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 230000004087 circulation Effects 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 4
- 230000001052 transient effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 206010022000 influenza Diseases 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000136 polysorbate Polymers 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 208000006379 syphilis Diseases 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/02—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled
- F28D7/024—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being helically coiled the conduits of only one medium being helically coiled tubes, the coils having a cylindrical configuration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/04—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being spirally coiled
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
- F01K25/00—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for
- F01K25/08—Plants or engines characterised by use of special working fluids, not otherwise provided for; Plants operating in closed cycles and not otherwise provided for using special vapours
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
- F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/10—Water tubes; Accessories therefor
- F22B37/14—Supply mains, e.g. rising mains, down-comers, in connection with water tubes
- F22B37/142—Supply mains, e.g. rising mains, down-comers, in connection with water tubes involving horizontally-or helically-disposed water tubes, e.g. walls built-up from horizontal or helical tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
A heat exchanger unit for recovering heat from a hot gas flow to a medium flow, which heat exchanger comprises an enclosure structure (30, 31, 31'), a gas flow inlet (25'), in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet (36), in which heat exchanger unit the enclosure structure encompasses several heat exchangers (21, 22, 23, 24) provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis (26) of the enclosure structure so that the gas flow is arranged to pass every time in a space, which is formed of two within each other arranged heat exchangers. The enclosure structure comprises a bottom section (31'), against which the heat exchangers are mainly supported by means of a support arrangement (32), and the support arrangement comprises an opening surface (28) in at least one of the heat exchangers for allowing the through-flow of the gas from one side of the heat exchanger to the other side thereof. The invention also relates to a method, in which heat is transferred to the first heat exchanger (21) in the flow direction of the organic medium to cool the gas flow to its final temperature.
Description
METHOD OF HEATING AND/OR EVAPORATING AN ORGANIC MEDIUM AND
A HEAT EXCHANGER UNIT FOR RECOVERING HEAT FROM A HOT GAS
FLOW
The invention refers to a method according to claim 1 of heating and/or evaporat-ing an organic medium by conducting heat from a hot gas flow to the organic me-dium, in which method the organic medium is led through several successive heat exchangers, which are located in the gas flow, and the gas flow is cooled from an initial temperature to a final temperature.
The invention also refers to a heat exchanger unit according to claim 6 for recover-ing heat from a hot gas flow to a medium flow, which heat exchanger unit com-prises an enclosure structure, a gas flow inlet, in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet, in which heat exchanger unit the enclosure structure encompasses several heat exchangers provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis of the enclosure structure so that the gas flow is ar-ranged to pass respectively in an annular space, which is formed of two within each other arranged heat exchangers.
Especially the invention relates to an evaporator for an organic medium and a met-hod of evaporating and/or heating an organic medium.
One application for the invention is the Rankine process based on an organic circu-lation medium, i.e. the ORC process (ORC = Organic Rankine Cycle). In the ORC
process a suitable organic medium, for instance toluene, isobutane or isopenthane, is used as a circulation medium instead of water. The ORC process is particularly applicable on a relatively low temperature level, whereby waste heat released even at a low temperature may be utilised.
A HEAT EXCHANGER UNIT FOR RECOVERING HEAT FROM A HOT GAS
FLOW
The invention refers to a method according to claim 1 of heating and/or evaporat-ing an organic medium by conducting heat from a hot gas flow to the organic me-dium, in which method the organic medium is led through several successive heat exchangers, which are located in the gas flow, and the gas flow is cooled from an initial temperature to a final temperature.
The invention also refers to a heat exchanger unit according to claim 6 for recover-ing heat from a hot gas flow to a medium flow, which heat exchanger unit com-prises an enclosure structure, a gas flow inlet, in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet, in which heat exchanger unit the enclosure structure encompasses several heat exchangers provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis of the enclosure structure so that the gas flow is ar-ranged to pass respectively in an annular space, which is formed of two within each other arranged heat exchangers.
Especially the invention relates to an evaporator for an organic medium and a met-hod of evaporating and/or heating an organic medium.
One application for the invention is the Rankine process based on an organic circu-lation medium, i.e. the ORC process (ORC = Organic Rankine Cycle). In the ORC
process a suitable organic medium, for instance toluene, isobutane or isopenthane, is used as a circulation medium instead of water. The ORC process is particularly applicable on a relatively low temperature level, whereby waste heat released even at a low temperature may be utilised.
In the ORC process an intermediate hot oil circuit is often used between hot flue gases and a vaporisable medium. When an intermediate hot oil circuit is used, heat is transferred from the flue gas to the hot oil in a separate thermal oil vessel, from which the heated liquid hot oil is pumped to an evaporator for an organic circulation medium, in which the heat is transferred further from the liquid hot oil to the organic circulation medium. By maintaining a sufficiently strong hot oil flow in the interme-diate hot oil circuit it is possible to prevent overheating of both the hot oil and the organic circulation medium. This solution, however, is complicated and expensive, includes an extra temperature difference due to the hot oil circuit, and especially the pumping of hot oil is a significant operating cost.
The publication Fl 86464 discloses, on a principle level, an ORC power station, in which the evaporator for an organic medium is in direct heat transfer connection with hot gas. The problem involved in the evaporation of the organic medium di-rectly by hot gas, especially by the boiler's flue gases or the like, which reacts slow-ly to power adjustment, is how to avoid both the excessive heating of the evapora-tor material and the overheating of the organic medium, which would lead to che-mical changes in the substance, such as cracking of hydrocarbons, especially in transient situations. In such a case the overheating of the organic medium, in par-ticular, would bring about detrimental changes in its flowing and heat transfer prop-erties.
A purpose of the invention is to provide a method of heating and/or evaporating an organic medium minimising the problems related to prior art. Especially a purpose of the invention is to provide a method of heating and/or evaporating an organic medium, by which the overheating of the organic medium can be avoided. A pur-pose of the invention is also to provide a heat exchanger unit, which is suitable for evaporating and/or heating an organic medium by hot gas, especially by flue gas from combustion of biomass.
The publication Fl 86464 discloses, on a principle level, an ORC power station, in which the evaporator for an organic medium is in direct heat transfer connection with hot gas. The problem involved in the evaporation of the organic medium di-rectly by hot gas, especially by the boiler's flue gases or the like, which reacts slow-ly to power adjustment, is how to avoid both the excessive heating of the evapora-tor material and the overheating of the organic medium, which would lead to che-mical changes in the substance, such as cracking of hydrocarbons, especially in transient situations. In such a case the overheating of the organic medium, in par-ticular, would bring about detrimental changes in its flowing and heat transfer prop-erties.
A purpose of the invention is to provide a method of heating and/or evaporating an organic medium minimising the problems related to prior art. Especially a purpose of the invention is to provide a method of heating and/or evaporating an organic medium, by which the overheating of the organic medium can be avoided. A pur-pose of the invention is also to provide a heat exchanger unit, which is suitable for evaporating and/or heating an organic medium by hot gas, especially by flue gas from combustion of biomass.
The objects of the invention are mainly achieved as disclosed in the appended claims 1 and 6, and more closely as explained in the other claims.
In the method according to the invention of heating and/or evaporating an organic medium by conducting heat from a hot gas flow to the organic medium, the organic medium is led through several successive heat exchangers, which are located in the gas flow, and the gas flow is cooled from an initial temperature to a final tem-perature. The method is characterised in that heat is transferred to a first heat ex-changer in the flow direction of the organic medium while cooling the gas flow to its final temperature. By this method the overheating of the organic medium and the first heat exchanger is avoided.
Further in the method, heat is transferred to a second heat exchanger to start the cooling of the gas flow from its initial temperature, whereby the organic medium flows first through the first heat exchanger and then through the second heat ex-changer.
The heat exchanger unit according to the invention for recovering heat from a hot gas flow to a medium flow comprises an enclosure structure, a gas flow inlet, in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet, in which heat exchanger unit the enclosure structure encompasses several heat exchangers provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis of the enclosure structure so that the gas flow is arranged to pass respectively in a space, which is formed of two within each other arranged heat exchangers. The invention is char-acterised by the enclosure structure comprising a bottom section, against which the heat exchangers are mainly supported by means of a support arrangement, and the support arrangement comprising an opening surface in at least one of the heat exchangers for allowing the through-flow of the gas from first side of the heat exchanger to a second side thereof.
In the method according to the invention of heating and/or evaporating an organic medium by conducting heat from a hot gas flow to the organic medium, the organic medium is led through several successive heat exchangers, which are located in the gas flow, and the gas flow is cooled from an initial temperature to a final tem-perature. The method is characterised in that heat is transferred to a first heat ex-changer in the flow direction of the organic medium while cooling the gas flow to its final temperature. By this method the overheating of the organic medium and the first heat exchanger is avoided.
Further in the method, heat is transferred to a second heat exchanger to start the cooling of the gas flow from its initial temperature, whereby the organic medium flows first through the first heat exchanger and then through the second heat ex-changer.
The heat exchanger unit according to the invention for recovering heat from a hot gas flow to a medium flow comprises an enclosure structure, a gas flow inlet, in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet, in which heat exchanger unit the enclosure structure encompasses several heat exchangers provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis of the enclosure structure so that the gas flow is arranged to pass respectively in a space, which is formed of two within each other arranged heat exchangers. The invention is char-acterised by the enclosure structure comprising a bottom section, against which the heat exchangers are mainly supported by means of a support arrangement, and the support arrangement comprising an opening surface in at least one of the heat exchangers for allowing the through-flow of the gas from first side of the heat exchanger to a second side thereof.
The support arrangement of the heat exchangers is made of a cooled structure, in which the medium flow of the heat exchanger is adapted to flow. Preferably, the heat exchangers are pipe spiral heat exchangers and the cooled structure of the support arrangement comprises an take-off shaped as a flow elbow formed of a pipe spiral. By means of the take-off an opening surface is formed and arranged to extend to a distance from the inner surface of the bottom section of the enclosure structure, whereby an ash space is formed in the area above the bottom section extending from the inner surface of the bottom section to the lower edge of the opening surface.
The size of the ash space is so large that it also acts as a service space, through which required reparations can be performed as well. Then, the size of the space is such that a serviceman has enough room to work therein. There must be several openings, typically e.g. four, to form the opening surface as well as corresponding outer service doors/ash pit doors.
The opening surface in each heat exchanger is defined so that the total of the cross-sectional surfaces of individual (radial) openings is larger than the cross-sectional flow area of the heat exchanger's annular space (space between the heat exchangers arranged within each other), whereby the pressure loss of the gas flow in the openings is smaller than or equal with the pressure loss in the annular space between the heat exchangers within each other. The ratio between the height and the radial width of the ash space is larger than 1 and the ash settled in the ash space during operation will normally not be re-entrained with the gas.
The heat exchanger unit comprises preferably several ash removal conduits that can be opened to the ash space. An ash removal conduit comprises a substantially gas-tight channel penetrating gas-tightly the support arrangement of the heat ex-changer, whereby it does not in normal use disturb the flowing of the gas in the heat exchanger unit.
The heat exchanger unit is arranged to heat and/or evaporate an organic medium, whereby the last one of the heat exchangers arranged within each other is adapted to be the first heat exchanger in the medium flow and the first one of the heat ex-changers arranged within each other is adapted to be the second heat exchanger in the medium flow.
Quite a number of advantages are achieved by the present invention:
-In the evaporator according to the invention heat is transferred from the hot flue gases directly to the medium flow, whereby no separate thermal oil vessel is re-quired. Consequently, also the structures and components included in the interme-diate thermal oil circuit, such as pipelines, vessels as well as safety and security systems, are eliminated and the apparatus will thus be simpler and less expensive.
-The efficiency of heat transfer is improved, since the temperature difference be-tween the flue gas and the medium flow is larger than that between the gas and the thermal oil, when using an intermediate thermal oil circuit, and the gas is dis-charged from the evaporator at a lower temperature, which decreases the flue gas loss.
-The operating efficiency is improved, as no separate hot oil pumps are required, which reduces the pumping costs. Also the heat losses of the intermediate thermal oil circuit are eliminated.
-The heat exchanger unit according to the invention is more reliable, as there are fewer components prone to failure.
-The space required by the heat exchanger unit according to the invention is smal-ler in comparison with an evaporator for an intermediate thermal oil circuit, which enables the compact structure formed by the furnace and the evaporator.
In the following, the invention is explained by way of example with reference to the appended schematic drawings, in which - Figure 1 is a schematic view of the application of the method according to the in-vention in conjunction with combustion of biomass;
- Figure 2 shows a heat exchanger unit according to the invention;
- Figures 3 and 4 show a detail in the heat exchanger unit according to Fig.
2;
- Figure 5 shows a detail in one embodiment of the heat exchangers in the heat exchanger unit according to the invention;
- Figure 6 shows the section A-A of Fig. 5; and - Figure 7 is a diagram of the temperature and the relative heat flow of one applica-tion of the method according to the invention.
With reference to one flow diagram of the ORC process shown schematically in Fig. 1 a heat exchanger unit 1 produces superheated vapour for a turbine 5, which drives a high speed generator 4, which is connected to an electric network 2 by means of a frequency converter 3. Of the organic mediums applicable at the mo-ment toluene is particularly suitable to be used as an organic medium in conjunc-tion with the present invention. Since a biomass fuel boiler is an important target of application of the invention, hot gas or a gas flow can also be referred to as flue gas in the following. From the turbine 5 the toluene vapour is led to a recuperator 6, in which a liquid toluene to be introduced to the heat exchanger unit 1 is pre-heated by the toluene vapour. On the other hand, the task of the recuperator 6 is to eliminate the superheat in the vapour coming from the turbine, as toluene vapour is characterised by still being superheated after the expansion in the turbine.
From the recuperator the toluene vapour is introduced into a condenser 7, in which it is condensed to form a liquid, and in which also the rest of the superheat is elimi-nated in case the vapour is still superheated after the recuperator. Next, the liquid toluene is introduced into a condensation tank 8, from which it is led further at raised pressure via a pre-feed pump 9 and a feed pump 10 to the recuperator 6.
In the recuperator 6 the toluene vapour heats the liquid toluene and thereafter it is fed to the heat exchanger unit 1, in which the toluene is further heated, evaporated and the vapour is superheated. The heat exchanger unit 1 is arranged directly into a hot gas flow 11, which in this application is flue gas from combustion of biomass, and the heat exchanger unit is therefore connected with a biomass boiler 13.
The structure of the heat exchanger unit itself according to the invention is de-scribed in more detail in the other figures, but in the biomass combustion applica-tion the space of the heat exchanger that first encounters the gas of the heat ex-changer unit acts also partially as an afterburner, whereby the plant comprises feed members 12 to bring air (or oxygenous gas) to the hot gas just prior to or si-multaneously with it being introduced into the heat exchanger unit 1. Fig. 1 also shows the heat exchanger unit 1 according to the invention, in which heat is trans-ferred to the first heat exchanger in the flow direction of the organic medium thus cooling the gas flow to its final temperature.
In Figs. 2 - 6 mutually corresponding reference numbers are used for the sake of clarity and in the following the indications of the reference numbers refer to Figs. 2 - 6 case by case. Fig. 2 shows one embodiment of the heat exchanger unit 1 ac-cording to the invention. Fig. 2 shows the cross-section of the heat exchanger unit in such a manner that the left side, in the figure, of a longitudinal axis 26 represents mainly the support of the heat exchangers and the flow arrangement on the gas side and the right side, in the figure, shows the interconnection of the heat ex-changers. The heat exchanger unit comprises heat exchangers 21, 22, 23 24 ar-ranged within each other and formed of pipe spirals 20. The heat exchangers are preferably symmetrical with respect to the cross-section of the longitudinal axis, and as pipe spirals mainly cylindrical. The type of the heat exchanger unit is ac-cording to the invention a once-through evaporator. The organic medium is ar-ranged to flow in the piping of the heat exchangers and the gas outside the pipes of the heat exchangers.
Fig. 2 shows a heat exchanger unit, which is formed within an enclosure structure consisting of an outer shell 30, a cover section 31' and a bottom section 31.
The heat exchanger unit comprises a gas flow inlet 25', which is parallel with the heat exchanger unit's longitudinal axis 26 and located in the middle of the heat ex-changer unit. The innermost heat exchanger 22 with respect to the longitudinal axis 26 of the heat exchanger unit forms an after-burning space 25, which is located above the actual furnace of the boiler 13 (Fig. 1). In the after-burning space 25, the after-burning of the flue gas and the solid matter particles therein coming form the furnace takes place, and therefore there are feed members 12 arranged in the af-ter-burning space 25 for bringing air (or oxygenous gas) into the hot gas.
From the after-burning space 25 the flue gases are led into annular channels formed be-tween the heat exchangers 21 - 24 arranged within each other parallel with the longitudinal axis. In the after-burning space 25 the heat is transferred to the heat exchanger 22 mainly as thermal radiation, whereas thereafter, in the less hot sec-tions in the gas flow direction, convective heat exchange is dominant. By the struc-ture described above the disadvantages entailed in the fouling effect of the flue gas is minimised and on the other hand, an adequate heat transfer in the various parts of the heat exchanger unit is provided on the flue gas side. The gas flow is guided in the channels formed by the heat exchangers within each other so that the main direction is from the centre part toward the outer sections, alternately up and down.
Preferably, every second heat exchanger 21, 23 comprises an opening surface 28 in its lower part, which opening surface enables the gas to flow from first side of said heat exchanger to the second side thereof, i.e. to move radially closer to the outer section. The gas flow in said opening surface is sufficiently weak to prevent the ash on the bottom of the ash spaces from being entrained to any substantial extent back to the gas flow. The support consists of cooled support structures for-med of pipes and flow elbows so that the flue gas may pass between them from the channel formed of pipe spirals 20 to the next channel in the direction of the ra-dius of the heat exchanger unit. The organic medium flowing in the pipes and flow elbows forming the structure is used for cooling the support structure. In practise, this can be accomplished and the opening surface formed so that the heat ex-changer is supported against the bottom section 31 of the enclosure structure of the heat exchanger unit by means of a heat exchange pipe or pipes by arranging an take-off as a u-shaped flow elbow in the pipe located in the lower section.
This is shown also in Figs. 5 and 6. On the other hand, these structures also make it possible to form routes required by the cleaning of the heat exchange surfaces and gas flues between the pipe spirals 20 as well as the ash spaces 39 below them.
Between the heat exchangers provided with an opening surface there is a heat ex-changer, which instead comprises an opening surface 28' at the end of the cover part 31' of the enclosure structure, i.e. above itself. This kind of a heat exchanger is made substantially gas-tight in its lower part, for instance by means of a refractory lining or brick-laying, which is though, preferably, a cooled structure. The flue ga-ses are discharged from the heat exchanger unit via a gas outlet 36, which in the embodiment of Fig. 1 is located on the outer rim of the unit.
The mutual flow connection between the organic medium and the flue gas is ac-cording to the invention arranged as follows. Generally, the heat exchanger unit is an intermediate form of a counter flow heat exchanger and a parallel flow heat ex-changer, since the directions of the flue gas flows outside (two annular spaces) the medium (in a spiral pipe) to be heated are opposite.
The organic medium is first led via a conduit 35 to the first heat exchanger 21, in which the organic medium is heated by hot flue gas thus cooling the gas flow to its final temperature. The liquid organic medium coming to the heat exchanger unit is led to the less hot part on the flue gas side. In this section, the organic medium flows mainly counter-currently with respect to the gas so as to make the heat ex-change surface as small as possible. By this arrangement the overheating prob-lems of the organic medium and also of the heat exchanger 21, which could other-wise occur e.g. in transient situations, are avoided. The first heat exchanger 21, which is then the outermost of the heat exchangers arranged within each other, is connected to the second heat exchanger 22 by a connecting pipe 21', which inter-connects these two (Fig. 2) at their lower parts. The second heat exchanger is the innermost of the heat exchangers arranged within each other. The second heat ex-changer 22 is further connected to the third heat exchanger 23 via a connecting pipe 22'. Preferably, the third heat exchanger 23 acts primarily as an evaporator. It is further connected to the fourth heat exchanger 24 via a connecting pipe 23', in which exchanger the superheating of the vapour takes place. In the heat ex-changer unit all the rest of the heat exchangers are arranged radially in the space between the first and the second heat exchanger, symmetrically with respect to the longitudinal axis 26.
In order to avoid overheating of the organic medium and the material of the heat exchangers the superheated vapour is discharged from the section on the flue gas side, in which the flue gas is not at its hottest. The vapour is primarily superheated by the fourth heat exchanger 24, which is located between the innermost 22 and the outermost 21 of the heat exchangers arranged within each other. The fourth heat exchanger 24 is provided with an outlet 37 for the organic medium in the up-per part of the pipe spiral 20. Then, especially in transient situations, such as dur-ing decreasing of power, in spite of the changes in the mass flows of the gas and the organic medium, the final temperature of the vapour of the organic medium is not allowed to rise too high. By this arrangement the size of the required heat ex-change surface can be reduced, as the average temperature difference between the flue gas and the organic medium is then bigger than in a situation, when the whole heat exchanger unit is of parallel flow type.
The lower parts of the outer shell 30 of the heat exchanger unit and the structures 28, 33 guiding the flue gas flow are provided with ash removal doors 38, which are used for cleaning the flue gas side of the heat exchanger unit. The lower parts of the pipe spirals 20 form in the vertical direction a radially staggered structure so that also the cleaning of the channels formed by the inner pipe spirals is possible via the ash removal doors 38, which act as ash removal conduits. This is shown in more detail in Figs. 3 and 4. In the embodiment shown in Fig. 3 the ash removal door is provided with a substantially gas-tight channel 38', which extends to the in-nermost ash space 39. Fig. 4 shows an embodiment, in which a door 38", which can be opened and closed, is arranged in conjunction with the structures guiding the flue gas flow of the heat exchanger 24 for cleaning the ash space. The ash re-moval doors are located so as to make it possible to perform the cleaning effi-ciently.
Cleaning is required in the heat exchanger unit both in operation and during shut-downs. The cleaning in operation is performed automatically by dropping the foul-ing collected on the heat exchange surfaces and other parts of the gas flues on the flue gas side, to the lower parts of the flue gas side by using a cleaning method appropriate for the situation. The ash spaces 39 are formed of the structures in the lower parts of the flue gas side, into which spaces collected fouling can be dis-charged in the cleaning during a shutdown via the above-mentioned ash removal doors 38. The ash space is formed in the lower part of the structures 28, 33 guiding the flue gas flow so that the opening surface 28 in the vicinity of the bottom section 31 of the heat exchanger unit extends from the bottom section at least so that the total cross-sectional flow surface of the openings corresponds to the cross-sectional flow area between the pipe spirals.
Figs. 5 and 6 show an advantageous pipe structure, in which the supporting of the heat exchangers 21 - 24 and the cooling of the structures 28, 33 guiding the flue gas flow is provided according to the invention. In the lower parts of the pipe spirals of the heat exchangers 21 - 24 there is a u-shaped part 32 arranged to extend downwards from the lower surface of the spiral, which u-shaped part acts as a coo-ling and supporting structure for the heat exchangers.
Fig. 7 illustrates the method according to the invention of heating and/or evaporat-ing an organic medium, by way of example, by toluene. In the figure the vertical axis represents the temperature T and the horizontal axis the relative heat flow q of the gas. Graph 71 illustrates how the temperature of the gas acting as a heat sour-ce falls from the situation, in which the relative heat flow is 100 %, down to the va-lue 0 %, in other words when cooling the gas from the initial temperature (q=100 %) to the final temperature (q=0 %). Graph 72 illustrates the temperature of the to-luene and its development, when it passes through several successive heat ex-changers. The numerical values given for the temperatures in the following are va-lues in one specific case, which are presented here only for facilitating the under-standing of the invention. The organic medium, toluene in this case, is brought to the first heat exchanger 21 at a temperature of 156 C, which in this example cor-responds to the final temperature of 350 C of the exiting gas. Toluene is heated in the first heat exchanger 21 to a temperature of 196 C, while the temperature of the incoming gas is 475 C. This is performed mainly by heat transfer of counter-flow type, whereby the surface area of the heat exchanger required for the heating is minimised. Next, the toluene is heated further in the second heat exchanger to a temperature of 300 C, but now the heat source is the gas, which starts the cooling of the gas flow from its initial temperature, in this case 1100 C, and cools the gas down to a temperature of 755 C. Here, the heat exchanger is primarily a parallel flow heat exchanger. Subsequently, the toluene is introduced into the eva-porator section, which consists mainly of the third heat exchanger 23. The evapo-ration lowers the gas temperature to 570 C. In the fourth heat exchanger 24 the vapour is superheated, in this example to a temperature of 326 C, whereby the temperature of the flue gas is 475 C, i.e. it is in the state, in which the heat trans-fer by the first heat exchanger starts.
By the method according to the invention the required total heat exchange surface can be made substantially smaller than by a parallel flow heat exchanger alone.
The invention is not limited to the shown embodiments, but several variations are conceivable within the scope of the appended claims. For instance, the pipe spiral may, deviating from the embodiments shown in the figures, be made of a pair of pipes or of several adjacent pipes instead of one pipe.
The size of the ash space is so large that it also acts as a service space, through which required reparations can be performed as well. Then, the size of the space is such that a serviceman has enough room to work therein. There must be several openings, typically e.g. four, to form the opening surface as well as corresponding outer service doors/ash pit doors.
The opening surface in each heat exchanger is defined so that the total of the cross-sectional surfaces of individual (radial) openings is larger than the cross-sectional flow area of the heat exchanger's annular space (space between the heat exchangers arranged within each other), whereby the pressure loss of the gas flow in the openings is smaller than or equal with the pressure loss in the annular space between the heat exchangers within each other. The ratio between the height and the radial width of the ash space is larger than 1 and the ash settled in the ash space during operation will normally not be re-entrained with the gas.
The heat exchanger unit comprises preferably several ash removal conduits that can be opened to the ash space. An ash removal conduit comprises a substantially gas-tight channel penetrating gas-tightly the support arrangement of the heat ex-changer, whereby it does not in normal use disturb the flowing of the gas in the heat exchanger unit.
The heat exchanger unit is arranged to heat and/or evaporate an organic medium, whereby the last one of the heat exchangers arranged within each other is adapted to be the first heat exchanger in the medium flow and the first one of the heat ex-changers arranged within each other is adapted to be the second heat exchanger in the medium flow.
Quite a number of advantages are achieved by the present invention:
-In the evaporator according to the invention heat is transferred from the hot flue gases directly to the medium flow, whereby no separate thermal oil vessel is re-quired. Consequently, also the structures and components included in the interme-diate thermal oil circuit, such as pipelines, vessels as well as safety and security systems, are eliminated and the apparatus will thus be simpler and less expensive.
-The efficiency of heat transfer is improved, since the temperature difference be-tween the flue gas and the medium flow is larger than that between the gas and the thermal oil, when using an intermediate thermal oil circuit, and the gas is dis-charged from the evaporator at a lower temperature, which decreases the flue gas loss.
-The operating efficiency is improved, as no separate hot oil pumps are required, which reduces the pumping costs. Also the heat losses of the intermediate thermal oil circuit are eliminated.
-The heat exchanger unit according to the invention is more reliable, as there are fewer components prone to failure.
-The space required by the heat exchanger unit according to the invention is smal-ler in comparison with an evaporator for an intermediate thermal oil circuit, which enables the compact structure formed by the furnace and the evaporator.
In the following, the invention is explained by way of example with reference to the appended schematic drawings, in which - Figure 1 is a schematic view of the application of the method according to the in-vention in conjunction with combustion of biomass;
- Figure 2 shows a heat exchanger unit according to the invention;
- Figures 3 and 4 show a detail in the heat exchanger unit according to Fig.
2;
- Figure 5 shows a detail in one embodiment of the heat exchangers in the heat exchanger unit according to the invention;
- Figure 6 shows the section A-A of Fig. 5; and - Figure 7 is a diagram of the temperature and the relative heat flow of one applica-tion of the method according to the invention.
With reference to one flow diagram of the ORC process shown schematically in Fig. 1 a heat exchanger unit 1 produces superheated vapour for a turbine 5, which drives a high speed generator 4, which is connected to an electric network 2 by means of a frequency converter 3. Of the organic mediums applicable at the mo-ment toluene is particularly suitable to be used as an organic medium in conjunc-tion with the present invention. Since a biomass fuel boiler is an important target of application of the invention, hot gas or a gas flow can also be referred to as flue gas in the following. From the turbine 5 the toluene vapour is led to a recuperator 6, in which a liquid toluene to be introduced to the heat exchanger unit 1 is pre-heated by the toluene vapour. On the other hand, the task of the recuperator 6 is to eliminate the superheat in the vapour coming from the turbine, as toluene vapour is characterised by still being superheated after the expansion in the turbine.
From the recuperator the toluene vapour is introduced into a condenser 7, in which it is condensed to form a liquid, and in which also the rest of the superheat is elimi-nated in case the vapour is still superheated after the recuperator. Next, the liquid toluene is introduced into a condensation tank 8, from which it is led further at raised pressure via a pre-feed pump 9 and a feed pump 10 to the recuperator 6.
In the recuperator 6 the toluene vapour heats the liquid toluene and thereafter it is fed to the heat exchanger unit 1, in which the toluene is further heated, evaporated and the vapour is superheated. The heat exchanger unit 1 is arranged directly into a hot gas flow 11, which in this application is flue gas from combustion of biomass, and the heat exchanger unit is therefore connected with a biomass boiler 13.
The structure of the heat exchanger unit itself according to the invention is de-scribed in more detail in the other figures, but in the biomass combustion applica-tion the space of the heat exchanger that first encounters the gas of the heat ex-changer unit acts also partially as an afterburner, whereby the plant comprises feed members 12 to bring air (or oxygenous gas) to the hot gas just prior to or si-multaneously with it being introduced into the heat exchanger unit 1. Fig. 1 also shows the heat exchanger unit 1 according to the invention, in which heat is trans-ferred to the first heat exchanger in the flow direction of the organic medium thus cooling the gas flow to its final temperature.
In Figs. 2 - 6 mutually corresponding reference numbers are used for the sake of clarity and in the following the indications of the reference numbers refer to Figs. 2 - 6 case by case. Fig. 2 shows one embodiment of the heat exchanger unit 1 ac-cording to the invention. Fig. 2 shows the cross-section of the heat exchanger unit in such a manner that the left side, in the figure, of a longitudinal axis 26 represents mainly the support of the heat exchangers and the flow arrangement on the gas side and the right side, in the figure, shows the interconnection of the heat ex-changers. The heat exchanger unit comprises heat exchangers 21, 22, 23 24 ar-ranged within each other and formed of pipe spirals 20. The heat exchangers are preferably symmetrical with respect to the cross-section of the longitudinal axis, and as pipe spirals mainly cylindrical. The type of the heat exchanger unit is ac-cording to the invention a once-through evaporator. The organic medium is ar-ranged to flow in the piping of the heat exchangers and the gas outside the pipes of the heat exchangers.
Fig. 2 shows a heat exchanger unit, which is formed within an enclosure structure consisting of an outer shell 30, a cover section 31' and a bottom section 31.
The heat exchanger unit comprises a gas flow inlet 25', which is parallel with the heat exchanger unit's longitudinal axis 26 and located in the middle of the heat ex-changer unit. The innermost heat exchanger 22 with respect to the longitudinal axis 26 of the heat exchanger unit forms an after-burning space 25, which is located above the actual furnace of the boiler 13 (Fig. 1). In the after-burning space 25, the after-burning of the flue gas and the solid matter particles therein coming form the furnace takes place, and therefore there are feed members 12 arranged in the af-ter-burning space 25 for bringing air (or oxygenous gas) into the hot gas.
From the after-burning space 25 the flue gases are led into annular channels formed be-tween the heat exchangers 21 - 24 arranged within each other parallel with the longitudinal axis. In the after-burning space 25 the heat is transferred to the heat exchanger 22 mainly as thermal radiation, whereas thereafter, in the less hot sec-tions in the gas flow direction, convective heat exchange is dominant. By the struc-ture described above the disadvantages entailed in the fouling effect of the flue gas is minimised and on the other hand, an adequate heat transfer in the various parts of the heat exchanger unit is provided on the flue gas side. The gas flow is guided in the channels formed by the heat exchangers within each other so that the main direction is from the centre part toward the outer sections, alternately up and down.
Preferably, every second heat exchanger 21, 23 comprises an opening surface 28 in its lower part, which opening surface enables the gas to flow from first side of said heat exchanger to the second side thereof, i.e. to move radially closer to the outer section. The gas flow in said opening surface is sufficiently weak to prevent the ash on the bottom of the ash spaces from being entrained to any substantial extent back to the gas flow. The support consists of cooled support structures for-med of pipes and flow elbows so that the flue gas may pass between them from the channel formed of pipe spirals 20 to the next channel in the direction of the ra-dius of the heat exchanger unit. The organic medium flowing in the pipes and flow elbows forming the structure is used for cooling the support structure. In practise, this can be accomplished and the opening surface formed so that the heat ex-changer is supported against the bottom section 31 of the enclosure structure of the heat exchanger unit by means of a heat exchange pipe or pipes by arranging an take-off as a u-shaped flow elbow in the pipe located in the lower section.
This is shown also in Figs. 5 and 6. On the other hand, these structures also make it possible to form routes required by the cleaning of the heat exchange surfaces and gas flues between the pipe spirals 20 as well as the ash spaces 39 below them.
Between the heat exchangers provided with an opening surface there is a heat ex-changer, which instead comprises an opening surface 28' at the end of the cover part 31' of the enclosure structure, i.e. above itself. This kind of a heat exchanger is made substantially gas-tight in its lower part, for instance by means of a refractory lining or brick-laying, which is though, preferably, a cooled structure. The flue ga-ses are discharged from the heat exchanger unit via a gas outlet 36, which in the embodiment of Fig. 1 is located on the outer rim of the unit.
The mutual flow connection between the organic medium and the flue gas is ac-cording to the invention arranged as follows. Generally, the heat exchanger unit is an intermediate form of a counter flow heat exchanger and a parallel flow heat ex-changer, since the directions of the flue gas flows outside (two annular spaces) the medium (in a spiral pipe) to be heated are opposite.
The organic medium is first led via a conduit 35 to the first heat exchanger 21, in which the organic medium is heated by hot flue gas thus cooling the gas flow to its final temperature. The liquid organic medium coming to the heat exchanger unit is led to the less hot part on the flue gas side. In this section, the organic medium flows mainly counter-currently with respect to the gas so as to make the heat ex-change surface as small as possible. By this arrangement the overheating prob-lems of the organic medium and also of the heat exchanger 21, which could other-wise occur e.g. in transient situations, are avoided. The first heat exchanger 21, which is then the outermost of the heat exchangers arranged within each other, is connected to the second heat exchanger 22 by a connecting pipe 21', which inter-connects these two (Fig. 2) at their lower parts. The second heat exchanger is the innermost of the heat exchangers arranged within each other. The second heat ex-changer 22 is further connected to the third heat exchanger 23 via a connecting pipe 22'. Preferably, the third heat exchanger 23 acts primarily as an evaporator. It is further connected to the fourth heat exchanger 24 via a connecting pipe 23', in which exchanger the superheating of the vapour takes place. In the heat ex-changer unit all the rest of the heat exchangers are arranged radially in the space between the first and the second heat exchanger, symmetrically with respect to the longitudinal axis 26.
In order to avoid overheating of the organic medium and the material of the heat exchangers the superheated vapour is discharged from the section on the flue gas side, in which the flue gas is not at its hottest. The vapour is primarily superheated by the fourth heat exchanger 24, which is located between the innermost 22 and the outermost 21 of the heat exchangers arranged within each other. The fourth heat exchanger 24 is provided with an outlet 37 for the organic medium in the up-per part of the pipe spiral 20. Then, especially in transient situations, such as dur-ing decreasing of power, in spite of the changes in the mass flows of the gas and the organic medium, the final temperature of the vapour of the organic medium is not allowed to rise too high. By this arrangement the size of the required heat ex-change surface can be reduced, as the average temperature difference between the flue gas and the organic medium is then bigger than in a situation, when the whole heat exchanger unit is of parallel flow type.
The lower parts of the outer shell 30 of the heat exchanger unit and the structures 28, 33 guiding the flue gas flow are provided with ash removal doors 38, which are used for cleaning the flue gas side of the heat exchanger unit. The lower parts of the pipe spirals 20 form in the vertical direction a radially staggered structure so that also the cleaning of the channels formed by the inner pipe spirals is possible via the ash removal doors 38, which act as ash removal conduits. This is shown in more detail in Figs. 3 and 4. In the embodiment shown in Fig. 3 the ash removal door is provided with a substantially gas-tight channel 38', which extends to the in-nermost ash space 39. Fig. 4 shows an embodiment, in which a door 38", which can be opened and closed, is arranged in conjunction with the structures guiding the flue gas flow of the heat exchanger 24 for cleaning the ash space. The ash re-moval doors are located so as to make it possible to perform the cleaning effi-ciently.
Cleaning is required in the heat exchanger unit both in operation and during shut-downs. The cleaning in operation is performed automatically by dropping the foul-ing collected on the heat exchange surfaces and other parts of the gas flues on the flue gas side, to the lower parts of the flue gas side by using a cleaning method appropriate for the situation. The ash spaces 39 are formed of the structures in the lower parts of the flue gas side, into which spaces collected fouling can be dis-charged in the cleaning during a shutdown via the above-mentioned ash removal doors 38. The ash space is formed in the lower part of the structures 28, 33 guiding the flue gas flow so that the opening surface 28 in the vicinity of the bottom section 31 of the heat exchanger unit extends from the bottom section at least so that the total cross-sectional flow surface of the openings corresponds to the cross-sectional flow area between the pipe spirals.
Figs. 5 and 6 show an advantageous pipe structure, in which the supporting of the heat exchangers 21 - 24 and the cooling of the structures 28, 33 guiding the flue gas flow is provided according to the invention. In the lower parts of the pipe spirals of the heat exchangers 21 - 24 there is a u-shaped part 32 arranged to extend downwards from the lower surface of the spiral, which u-shaped part acts as a coo-ling and supporting structure for the heat exchangers.
Fig. 7 illustrates the method according to the invention of heating and/or evaporat-ing an organic medium, by way of example, by toluene. In the figure the vertical axis represents the temperature T and the horizontal axis the relative heat flow q of the gas. Graph 71 illustrates how the temperature of the gas acting as a heat sour-ce falls from the situation, in which the relative heat flow is 100 %, down to the va-lue 0 %, in other words when cooling the gas from the initial temperature (q=100 %) to the final temperature (q=0 %). Graph 72 illustrates the temperature of the to-luene and its development, when it passes through several successive heat ex-changers. The numerical values given for the temperatures in the following are va-lues in one specific case, which are presented here only for facilitating the under-standing of the invention. The organic medium, toluene in this case, is brought to the first heat exchanger 21 at a temperature of 156 C, which in this example cor-responds to the final temperature of 350 C of the exiting gas. Toluene is heated in the first heat exchanger 21 to a temperature of 196 C, while the temperature of the incoming gas is 475 C. This is performed mainly by heat transfer of counter-flow type, whereby the surface area of the heat exchanger required for the heating is minimised. Next, the toluene is heated further in the second heat exchanger to a temperature of 300 C, but now the heat source is the gas, which starts the cooling of the gas flow from its initial temperature, in this case 1100 C, and cools the gas down to a temperature of 755 C. Here, the heat exchanger is primarily a parallel flow heat exchanger. Subsequently, the toluene is introduced into the eva-porator section, which consists mainly of the third heat exchanger 23. The evapo-ration lowers the gas temperature to 570 C. In the fourth heat exchanger 24 the vapour is superheated, in this example to a temperature of 326 C, whereby the temperature of the flue gas is 475 C, i.e. it is in the state, in which the heat trans-fer by the first heat exchanger starts.
By the method according to the invention the required total heat exchange surface can be made substantially smaller than by a parallel flow heat exchanger alone.
The invention is not limited to the shown embodiments, but several variations are conceivable within the scope of the appended claims. For instance, the pipe spiral may, deviating from the embodiments shown in the figures, be made of a pair of pipes or of several adjacent pipes instead of one pipe.
Claims (12)
1. A method of heating and/or evaporating an organic medium by conducting heat from a hot gas flow to the organic medium, in which method the organic medium is led through several successive heat exchangers (21, 22, 23, 24), which are located in the gas flow, and the gas flow is cooled from an initial temperature to a final temperature, and in which method heat is transferred to the first heat exchanger (21) in the flow direction of the organic medium to cool the gas flow to its final tem-perature, characterised in that heat is transferred to the second heat exchanger (22) to start the cooling of the gas flow from its initial temperature.
2. A method according to claim 1, characterised in that the organic medium flows first through the first (21) and thereafter through the second heat exchanger (22).
3. A method according to claim 1, characterised in that the last heat exchanger (24) operates primarily according to the parallel flow principle.
4. A method according to claim 3, characterised in that all the heat exchangers after the first heat exchanger (21) operate mainly as parallel flow heat exchangers.
5. A heat exchanger unit for recovering heat from a hot gas flow to a medium flow, which heat exchanger comprises an enclosure structure (30, 31, 31'), a gas flow inlet (25'), in which the gas is adapted to flow in a substantially vertical direction, and a gas flow outlet (36), in which heat exchanger unit the enclosure structure en-compasses several heat exchangers (21, 22, 23, 24) provided with an essentially gas-tight wall and arranged at least partially within each other with respect to the longitudinal axis (26) of the enclosure structure so that the gas flow is arranged to pass every time in a space formed of two within each other arranged heat ex-changers, characterised in that the enclosure structure comprises a bottom sec-tion (31'), against which the heat exchangers are mainly supported by means of a support arrangement (32), and that the support arrangement comprises an opening surface (28) in at least one of the heat exchangers for allowing the through-flow of the gas from first side of the heat exchanger to the second side thereof.
6. A heat exchanger unit according to claim 5, characterised in that the support arrangement is made of a cooled structure (32), in which the medium flow of the heat exchanger is adapted to flow.
7. A heat exchanger unit according to claim 6, characterised in that the heat ex-changers are pipe spiral heat exchangers (20) and that the cooled structure of the support arrangement comprises an take-off shaped as a flow elbow formed of a pipe spiral.
8. A heat exchanger unit according to claim 5, characterised in that the opening surface (28) is arranged to extend to a distance from the inner surface of the bot-tom section of the enclosure structure, whereby an ash space (39) is formed in the area above the bottom section extending from the inner surface of the bottom sec-tion to the lower edge of the opening surface.
9. A heat exchanger unit according to claim 8, characterised in that the total of the cross-sectional areas of the individual openings forming the opening surface is lar-ger than the total cross-sectional area of the annular space.
10. A heat exchanger unit according to claim 8, characterised in that the heat ex-changer unit comprises several ash removal conduits (38) that can be opened to the ash space (39).
11. A heat exchanger unit according to claim 10, characterised in that an ash re-moval conduit (38) comprises a substantially gas-tight channel penetrating gas-tightly the support arrangement of the heat exchanger.
12. A heat exchanger unit according anyone of claims 5 - 8, which is adapted to heat and/or evaporate an organic medium, characterised in that the last one of the heat exchangers arranged within each other is arranged to be the first heat ex-changer (21) in the medium flow and the first one of the heat exchangers arranged within each other is arranged to be the second heat exchanger (22) in the medium flow.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20055718A FI120557B (en) | 2005-12-30 | 2005-12-30 | Heat Exchanger Unit for recovering heat from a hot gas stream |
FI20055718 | 2005-12-30 | ||
PCT/FI2006/050488 WO2007077293A1 (en) | 2005-12-30 | 2006-11-10 | Method of heating and/or evaporating an organic medium and a heat exchanger unit for recovering heat from a hot gas flow |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2632275A1 true CA2632275A1 (en) | 2007-07-12 |
CA2632275C CA2632275C (en) | 2013-10-01 |
Family
ID=35510796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA2632275A Expired - Fee Related CA2632275C (en) | 2005-12-30 | 2006-11-10 | A heat exchanger unit for recovering heat from a hot gas flow |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1966559B1 (en) |
CA (1) | CA2632275C (en) |
FI (1) | FI120557B (en) |
RU (1) | RU2403522C2 (en) |
UA (1) | UA92777C2 (en) |
WO (1) | WO2007077293A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8181463B2 (en) * | 2005-10-31 | 2012-05-22 | Ormat Technologies Inc. | Direct heating organic Rankine cycle |
EP2202474B1 (en) | 2008-12-23 | 2011-06-29 | Kronotec AG | Drying system for products of wood disintegration |
IT1397145B1 (en) * | 2009-11-30 | 2013-01-04 | Nuovo Pignone Spa | DIRECT EVAPORATOR SYSTEM AND METHOD FOR RANKINE ORGANIC CYCLE SYSTEMS. |
US9683514B2 (en) * | 2011-03-21 | 2017-06-20 | The United States Of America As Represented By The Secretary Of The Navy | High efficiency combustor and closed-cycle heat engine interface |
CN102147105B (en) * | 2011-04-11 | 2012-11-21 | 中国华能集团清洁能源技术研究院有限公司 | Arrangement structure of inverted pulverized-coal fired boiler suitable for ultra-high steam temperature steam parameters |
RU2609273C2 (en) * | 2015-06-17 | 2017-02-01 | Общество С Ограниченной Ответственностью "Промвектор" | Power-generating complex "skat" |
CN108534569B (en) * | 2018-04-20 | 2024-03-29 | 杨艺 | Efficient heat exchanger |
CN110513669B (en) * | 2019-08-23 | 2021-02-26 | 七台河宝泰隆新能源有限公司 | Heavy oil temperature adjusting device of steam generator |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1738086A (en) * | 1923-01-03 | 1929-12-03 | Frank L O Wadsworth | Water heater |
US2718217A (en) * | 1952-08-27 | 1955-09-20 | Aeroil Prod | Water heating apparatus |
US3351041A (en) * | 1965-05-21 | 1967-11-07 | Mitchell Engineering Ltd | Water tube boiler |
US3352289A (en) * | 1966-06-13 | 1967-11-14 | Vapor Corp | Steam generator |
GB1221521A (en) * | 1967-04-29 | 1971-02-03 | Mitchell Engineering Ltd | Improvements in or relating to water tube boilers |
US3769789A (en) * | 1971-07-06 | 1973-11-06 | Sundstrand Corp | Rankine cycle engine |
US3809061A (en) * | 1971-11-03 | 1974-05-07 | Steam Engine Syst Corp | Heat exchanger and fluid heater |
FR2191080B3 (en) * | 1972-06-28 | 1976-05-21 | Wanson Constr Mat Therm | |
DE2534093A1 (en) * | 1975-07-30 | 1977-04-21 | Konus Kessel Waermetech | DEVICE FOR HEATING A HEAT TRANSFER LIQUID TO BE PROTECTED AGAINST OVERHEATING |
FR2660056B1 (en) * | 1990-03-23 | 1994-07-22 | Muller Cie | EXCHANGER FOR DOMESTIC HOT WATER ESPECIALLY FOR WALL BOILER. |
FI86464C (en) | 1990-09-26 | 1992-08-25 | High Speed Tech Ltd Oy | Procedure for securing bearing lubrication in a high-speed hermetic casein |
FI913367A0 (en) * | 1991-07-11 | 1991-07-11 | High Speed Tech Ltd Oy | FOERFARANDE OCH ANORDNING FOER ATT FOERBAETTRA NYTTIGHETSFOERHAOLLANDE AV EN ORC-PROCESS. |
JPH09203304A (en) * | 1996-01-24 | 1997-08-05 | Ebara Corp | Compound power generating system using waste as fuel |
US6101813A (en) * | 1998-04-07 | 2000-08-15 | Moncton Energy Systems Inc. | Electric power generator using a ranking cycle drive and exhaust combustion products as a heat source |
DE10324058B4 (en) * | 2003-05-27 | 2007-10-18 | GMK-Gesellschaft für Motoren und Kraftanlagen mbH | Heat exchanger and heating power plant |
-
2005
- 2005-12-30 FI FI20055718A patent/FI120557B/en not_active IP Right Cessation
-
2006
- 2006-11-10 EP EP06808029.0A patent/EP1966559B1/en not_active Not-in-force
- 2006-11-10 WO PCT/FI2006/050488 patent/WO2007077293A1/en active Application Filing
- 2006-11-10 UA UAA200809882A patent/UA92777C2/en unknown
- 2006-11-10 RU RU2008131292/06A patent/RU2403522C2/en not_active IP Right Cessation
- 2006-11-10 CA CA2632275A patent/CA2632275C/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP1966559B1 (en) | 2013-05-22 |
FI20055718A0 (en) | 2005-12-30 |
RU2403522C2 (en) | 2010-11-10 |
FI20055718A (en) | 2007-07-01 |
EP1966559A4 (en) | 2011-10-19 |
EP1966559A1 (en) | 2008-09-10 |
CA2632275C (en) | 2013-10-01 |
UA92777C2 (en) | 2010-12-10 |
WO2007077293A1 (en) | 2007-07-12 |
FI120557B (en) | 2009-11-30 |
RU2008131292A (en) | 2010-02-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA2632275C (en) | A heat exchanger unit for recovering heat from a hot gas flow | |
RU2543108C1 (en) | Circulating fluidised bed boiler having two external heat exchangers for hot solid phase flow | |
US11193395B2 (en) | Method and facility for recovering thermal energy on a furnace with tubular side members and for converting same into electricity by means of a turbine producing the electricity by implementing a rankine cycle | |
PL237933B1 (en) | Tower boiler equipped with main interstage superheater and auxiliary superheater | |
CA2096323A1 (en) | Staged furnaces for firing coal pyrolysis gas and char | |
US6158221A (en) | Waste heat recovery technique | |
JPS61250306A (en) | Hot air turbine and steam turbine combination power plant | |
EP2871336B1 (en) | Method for managing a shut down of a boiler | |
US4998508A (en) | Condensing type boilers | |
EP3250854B1 (en) | Energy generation plant as well as method for generating energy from wet biomass | |
EP3870896B1 (en) | Steam boiler for waste incineration | |
JPH0474601B2 (en) | ||
CN1130747A (en) | Full heat pipe boiler | |
Brodov et al. | State of the art and trends in the design and operation of high-and low-pressure heaters for steam turbines at thermal and nuclear power plants in Russia and abroad: Part 1. Heater types and designs | |
CN108350282B (en) | Heat exchange device for carbon black production equipment | |
CN110846081A (en) | Gasifier synthetic gas cooler | |
WO2013050803A1 (en) | Organic rankine cycle power plant | |
TW201529961A (en) | Heat exchanging system and method for a heat recovery steam generator | |
EP4030099B1 (en) | Method and device for energy recovery after combustion of solid combustible material | |
RU2715073C1 (en) | Combined cycle gas turbine with cooled diffuser | |
CN220355385U (en) | Zero carbon emission power station boiler system | |
JP6994114B2 (en) | Equipment and methods to generate energy in conventional waste combustion | |
JP6573285B2 (en) | Decompression boiler, binary power generation system including the decompression boiler, and incineration facility including the binary power generation system | |
US2681640A (en) | Boiler construction | |
RU2533591C1 (en) | Liquid heating method and liquid heater on its basis |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |
Effective date: 20181113 |