CA2605045C - Real time telemetry - Google Patents

Real time telemetry Download PDF

Info

Publication number
CA2605045C
CA2605045C CA2605045A CA2605045A CA2605045C CA 2605045 C CA2605045 C CA 2605045C CA 2605045 A CA2605045 A CA 2605045A CA 2605045 A CA2605045 A CA 2605045A CA 2605045 C CA2605045 C CA 2605045C
Authority
CA
Canada
Prior art keywords
rotary valve
data
transmitted
mud
duration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA2605045A
Other languages
French (fr)
Other versions
CA2605045A1 (en
Inventor
Geoff Downton
Luke Alexander Kuwertz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schlumberger Canada Ltd
Original Assignee
Schlumberger Canada Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Schlumberger Canada Ltd filed Critical Schlumberger Canada Ltd
Publication of CA2605045A1 publication Critical patent/CA2605045A1/en
Application granted granted Critical
Publication of CA2605045C publication Critical patent/CA2605045C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/04Directional drilling
    • E21B7/06Deflecting the direction of boreholes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/12Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E21B47/14Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves
    • E21B47/18Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry
    • E21B47/20Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry by modulation of mud waves, e.g. by continuous modulation
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/12Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E21B47/14Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves
    • E21B47/18Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling using acoustic waves through the well fluid, e.g. mud pressure pulse telemetry

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Geophysics (AREA)
  • Remote Sensing (AREA)
  • Acoustics & Sound (AREA)
  • Earth Drilling (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Measurement Of Velocity Or Position Using Acoustic Or Ultrasonic Waves (AREA)

Abstract

A real time telemetry system is disclosed for use with a drilling system including a rotary valve 28 controlling the supply of drilling fluid or mud to a downhole tool. The system comprises receiving data to be transmitted, encoding the data as a duration, and controlling the rotation the rotary valve 28 such that the rotary valve 28 is rotated for the said duration at a predetermined rotary speed to cause the formation of pressure fluctuations or waves in the drilling fluid or mud.

Description

REAL TIME TELEMETRY

This invention relates to a telemetry system and in particular to a telemetry system suitable for use in the transmission of data in a borehole.
It is desirable, in the drilling of a subterranean borehole in a formation, to be able to transmit data along the borehole. For example, where a steerable drilling system is being used and downhole sensors are provided and arranged to output signals representative of for example, the drilling direction, it is desirable to be able to transmit signal data representative of the drilling direction, in real time, to an operator located at the surface.

A number of telemetry systems are known which are capable of providing such transmission of data. However, such systems tend to be relatively complex and expensive, and may not be able to transmit data in real time. There are situations where the amount of data to be transmitted is relatively small and the provision of such a telemetry system cannot be justified or, if provided, is not used to its fullest extent. It is an object of the invention to provide a telemetry system of relatively simple and convenient form, suitable for use in such applications.

la According to an aspect of the present invention, there is provided a telemetry system for use in a drilling system, the telemetry system comprising a rotary valve controlling the supply of drilling fluid or mud to a bias pad piston arrangement of a downhole tool, the rotary valve having a rotary valve member and an outlet member, the rotary valve member including an opening which selectively communicates with a series of openings in the outlet member to enable control over the flow of drilling fluid or mud to the downhole tool, the system further comprising receiving data to be transmitted, encoding the data as a duration, and controlling the rotation of the rotary valve such that the rotary valve member of the rotary valve is rotated with respect to the outlet member for the said duration at a predetermined rotary speed to cause the formation of pressure fluctuations or waves in the drilling fluid or mud to create telemetry signals.
According to another aspect, there is provided a telemetry system for use in a drilling system including a rotary valve controlling the supply of drilling fluid or mud to a downhole tool, the system comprising receiving data to be transmitted, encoding the data as a duration, and controlling the rotation the rotary valve such that the rotary valve is rotated for the said duration at a predetermined rotary speed to cause the formation of pressure fluctuations or waves in the drilling fluid or mud.

It has been found that the rotation of a rotary valve produces pressure fluctuations or waves in the drilling fluid or mud supplied to, and through, the rotary valve, in use, and that these fluctuations or waves can be sensed, for example, at the surface. By appropriate control of the rotary valve, these pressure fluctuations or waves can be used to transmit signals, without requiring the provision of additional, complex downhole tools. Consequently, data can be transmitted in real time to an operator located at the surface.

Conveniently, in some embodiments, the drilling system includes at least one downhole sensor, the output of which comprises the data to be transmitted.
In order to increase the amount of data that can be transmitted using the system, two or more predetermined rotary speeds may be chosen, each being indicative of the output of a respective sensor. Alternatively, the data may be encoded using a look-up table, a first signal transmitted by rotating the valve for a first duration at a first predetermined rotary speed being used to transmit information relating to one coordinate of the look-up table, a second signal transmitted by = rotating the valve for a second duration at a second predetermined speed being used to transmit information relating to another coordinate of the look-up table.
The signal transmitted using the system may be decoded by the operator simply by monitoring for how long the pressure fluctuations or waves at the predetermined frequency are received. This may be achieved manually or = automatically using an appropriated controlled device.
The signals transmitted in this fashion are most readily identifiable when the drill pipe is stationary. Conveniently, therefore, the system is used to transmit data shortly after the dovvnhole tool has completed its start-up sequence when the pumps supplying the drilling fluid or mud are switched on. However, it may be possible to use the system to transmit data to the surface at other times.

Embodiments of the invention will further be described, by way of example, with reference to the accompanying drawings, in which:

Figure 1 is a diagrammatic view illustrating part of a bottom hole assembly including a downhole tool controlled using a rotary valve;
Figure 2 is a diagrarrunatic view illustrating the rotary valve; and Figures 3a and 3b are tables illustrating two possible encoding techniques.

Referring firstly to Figure 1, illustrated diagrammatically is part of a bottom hole assembly 10 for use in the formation of a borehole 14 in a subsurface formation 12. The assembly 10 comprises a drill bit 16 carried by a bias unit 20. A
control unit 18 is operable to control the operation of the bias unit 20.
The bias unit 20 includes a housing 22 arranged to carry a series of bias pads 24. Each bias pad 24 is able to move between a retracted position and an Mended position, piston arrangements 26 being provided to drive each pad 24 from its retracted position to its extended position The piston arrangements 26 are operable independently of one another, the supply of fluid under pressure to the piston arrangements 26 being controlled by a rotary control valve 28 located within the control unit 18.

In use, the housing 22 is carried by or forms part of a drill pipe or string which is rotated, for example from the surface or by a downhole located motor.
If the piston arrangements 26 are supplied with fluid under pressure in turn, in synchronism with the rotation of the housing 22, it will be appreciated that the bias pads 24 are rimed, in turn, to their extended positions. In their extended positions, the pads 24 bear against the wall of the borehole 14 and a laterally directed traction force is applied to the housing 22. By controlling the piston arrangements 26 in a manner synchronised with the rotation of the housing 22, it will be appreciated that the reaction force acts in a substantially consistent direction. As the drill bit 16 is secured to the housing 22, it will be appreciated that the operation of the bias wit in this manner also results in the application of a laterally directed force to the drill bit 16, thus urging the drill bit to form a curve or dogleg in the borehole 14.
The rotary control valve 28 comprises a face sealing valve of the type illustrated, diagrammatically, in Figure 2. The valve comprises a rotary valve member 30 of disc-like form located within a chamber 32 to which drilling fluid or mud is supplied, in use, under pressure through the drill pipe through an inlet 34.
Also located within the chamber 32 is an outlet member 36, also of disc-like form, a surface of the valve member 30 abutting a surface of the outlet member 36. The outlet member 36 is formed with a series of openings 38 extending from the surface against which the valve member 30 bears to the opposing surface thereof each opening communicating with a respective outlet 40. The outlets 40 communicate, in use., with respective ones of the piston arrangements 26. The openings 38 provided in the outlet member 36 are located at a common radial position.

The valve member 30 is provided with an arcuate opening 42 which extends from the surface thereof which abuts the outlet member 36 to the opposing surface thereof and which is provided at the same radial position as the openings 38.

A control shaft 44 extends into the chamber 32 and is connected to the valve member 30 to drive the valve member 30 for rotation.
It will be appreciated that, in use, fluid entering the chamber 32 passes through the arcuate opening 42 and into whichever of the openings 38 is aligned therewith, the fluid flowing through the respective outlet 40 to the associated piston arrangement 26. The selection of which, if any, of the outlets 40 to which fluid is supplied by the valve 28 depends upon the angular position of the valve member which, in turn, is dependent upon the angular position of the control shaft 44.

The control shaft 44 may be rotated by a range of devices. For example, an appropriately controlled electrically operated motor may be used to drive the shaft 44 CA 02605045 2007-10-02 =
and thereby control the operation of the valve 28. Alternatively, the control shaft 44 could be connected to an appropriately controlled roll stabilised platform. In either case, the movement of the shaft 44 may be controlled in response to the output signals from one or more downhole sensors 46, for example arranged to sense the inclination of the housing 22.

Systems of this type are well known and so the operation thereof will not be described in further detail Whilst the control shaft 44 is rotated, pressure fluctuations or waves are formed in the drilling fluid or mud in the drill pipe as communication commences, and subsequently is broken, between the arcuate opening 42 and the openings 38, in turn. The pressure fluctuations or waves so formed can be sensed at the surface or at other locations spaced from the valve 28, especially at times when the drill pipe is not being rotated.

In accordance with the invention, the formation of these pressure fluctuations or waves is harnessed to enable the transmission of data from the bottom hole assembly, fur example to the surface For example, where the sensor 461$
arranged to output a signal representative of the inclination of the bias wit housing 22, the output signal from the sensor 46 is encoded, for example using the table shown in Figure 3a to derive a duration representative of the sensed inclination. The rotary valve 28 is then driven for rotation at a predetermined rotary speed for the derived duration, thus =omitting a series of pressure fluctuations or waves through the drilling fluid or mud at a frequency related to the speed of rotation of the rotary valve for the derived duration. Surface located equipment sensitive to the pressure fluctuations or waves in the fluid can be used to enable an operator to measure for how long the pressure fluctuations or waves were transmitted at the predetermined frequency. The duration can then be decoded to provide the operator with real time information representative of the inclination of the housing 22.

For example, if the sensor 46 output indicates that the housing 22 is inclined at an angle of 2.5 degrees, using the technique described hereinbefore with reference to Figure 31k the rotary valve 28 is rotated for a period of 30 seconds at the predetermined rotary speed, for example at a speed causing pressure fluctuations or waves to be ftansmitted at a frequency of 6Hz The operator, upon measuring that a 61iz signal has been received for 30 seconds can ascertain, in real time, that the inclination of the housing 22 is in the range 2 ¨ 3 degrees. It will be appreciated that other rotary speeds of the valve 28 may be used to transmit signals, and that the durations and ranges of inclination angles, and relationships therebetween, may be selected to suit the application in which the invention is used.

Wyse two or niore sensors are provided, data representative of the outputs of the sensors may be transmitted, in turn, for example with the rotary valve being rotated at different rotary speeds so as to provide an indication of for which parameter data is being transmitted.
Figure 3b illustrates an alternative encoding technique which may be used to transmit larger quantities of data using the system of the invention. In this arrangement the output signals from the sensors are encoded using a look-up table.
For example, if it is determined that the toolface angle is 90 degrees and the .
deviation is 60%, then using the look-up table shown in Figure 3b it can be seen that this combination of parameter values occurs in column 3, row 7 of the look-up table In this example, the column data is transmitted by rotating the valve 28 at a rotary speed to generate pressure fluctuations or waves at a frequency of 4Hz, and row data is transmitted by rotating the valve 28 to cause pressure fluctuations or waves at a frequency of 6Hz.. Thus, in order to transmit the data, the valve is rotated to cause a 4Hz signal to be transmitted for 3 units of time, for example 30 seconds, the valve subsequently being rotated to transmit a 6Hz signal for 7 units of time, for example 70 seconds. Upon receiving these signals, the operator can decode the signals using the same look-up table to obtain, in real time, the toolface and deviation data.
If desired, the look-up table could be used to transmit tool status codes or words to the operator.

As mentioned hereinbefore, this information is best transmitted when the drill string is not being rotated, and may conveniently be transmitted shortly after the downhole tool has completed its startup procedure when the drilling fluid pumps are activated after recycling. However, it may be possible to successfully transmit and receive data using the system at other times.
The signal received at the surface may be measured simply by the operator determining for how long a signal at a predetermined frequency has been transmitted, which he then decodes. Alternatively, surface located equipment may be used to sense the transmission of signals at the predetermined frequency or frequencies, to measure for how long the signals are transmitted, to decode the signals and to produce an appropriate output for the operator.

The ability to transmit data in real time in accordance with the invention is advantageous in that, compared to conventional arrangements, data can be transmitted in a relatively simple, quick and convenient manner. Data can thus be transmitted more frequently and cost effectively than is possible with conventional arrangements. The real time transmission of data also enables an operator to ascertain that the downhole equipment is operating correctly, that communications links with the downhole equipment are functioning, and may allow greater control over the downhole equipment as, for example, deviations from a desired path may be sensed and corrected more quickly. The system does not require the provision of additional downhole tools or equipment, but rather may be implemented simply by appropriate m3dification of the control system of a standard downhole tooL

It will be appreciated that a range of modifications and alterations may be made to the invention described hereinbefore without departing from the scope of the invention

Claims (8)

CLAIMS:
1. A telemetry system for use in a drilling system, the telemetry system comprising a rotary valve controlling the supply of drilling fluid or mud to a bias pad piston arrangement of a downhole tool, the rotary valve having a rotary valve member and an outlet member, the rotary valve member including an opening which selectively communicates with a series of openings in the outlet member to enable control over the flow of drilling fluid or mud to the downhole tool, the system further comprising receiving data to be transmitted, encoding the data as a duration, and controlling the rotation of the rotary valve such that the rotary valve member of the rotary valve is rotated with respect to the outlet member for the said duration at a predetermined rotary speed to cause the formation of pressure fluctuations or waves in the drilling fluid or mud to create telemetry signals.
2. A system according to Claim 1, wherein the drilling system includes at least one downhole sensor, the output of which comprises the data to be transmitted.
3. A system according to Claim 2, wherein the drilling system includes a plurality of sensors, and wherein the rotary valve is rotated at two or more predetermined rotary speeds, each being indicative of the output of a respective sensor.
4. A system according to Claim 1 or Claim 2, wherein the data is encoded using a look-up table.
5. A system according to Claim 4, wherein a first signal transmitted by rotating the rotary valve for a first duration at a first predetermined rotary speed is used to transmit information relating to one coordinate of the look-up table, a second signal transmitted by rotating the rotary valve for a second duration at a second predetermined speed being used to transmit information relating to another coordinate of the look-up table.
6. A system according to any one of Claims 1 to 5, wherein data is transmitted when a drill pipe is rotationally stationary.
7. A system according to Claim 6, wherein the data is transmitted shortly after the downhole tool has completed its start-up sequence when a pump supplying the drilling fluid or mud is switched on.
8. A system according to any one of Claims 1 to 7, wherein the downhole tool comprises a bias unit.
CA2605045A 2006-10-03 2007-10-02 Real time telemetry Active CA2605045C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0619459A GB2442522B (en) 2006-10-03 2006-10-03 Real time telemetry
GB0619459.1 2006-10-03

Publications (2)

Publication Number Publication Date
CA2605045A1 CA2605045A1 (en) 2008-04-03
CA2605045C true CA2605045C (en) 2013-04-30

Family

ID=37435107

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2605045A Active CA2605045C (en) 2006-10-03 2007-10-02 Real time telemetry

Country Status (3)

Country Link
CA (1) CA2605045C (en)
GB (1) GB2442522B (en)
NO (1) NO338730B1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7921876B2 (en) 2007-11-28 2011-04-12 Halliburton Energy Services, Inc. Rotary control valve and associated actuator control system
US8127834B2 (en) 2009-01-13 2012-03-06 Halliburton Energy Services, Inc. Modular electro-hydraulic controller for well tool
CN107795317B (en) * 2017-10-24 2020-11-10 中国石油大学(华东) Rotary valve rotating speed control method of measurement while drilling tool

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4126249C2 (en) * 1991-08-08 2003-05-22 Prec Drilling Tech Serv Group Telemetry device in particular for the transmission of measurement data during drilling
GB9503827D0 (en) * 1995-02-25 1995-04-19 Camco Drilling Group Ltd "Improvements in or relating to steerable rotary drilling systems
NO325821B1 (en) * 2006-03-20 2008-07-21 Well Technology As Device for acoustic well telemetry with pressure compensated transmitter / receiver units

Also Published As

Publication number Publication date
NO20074955L (en) 2008-04-04
GB2442522A (en) 2008-04-09
GB0619459D0 (en) 2006-11-08
GB2442522B (en) 2011-05-04
NO338730B1 (en) 2016-10-10
CA2605045A1 (en) 2008-04-03

Similar Documents

Publication Publication Date Title
US9035788B2 (en) Real time telemetry
NO338729B1 (en) Gas processing plants
US10731419B2 (en) Earth-boring tools including retractable pads
CA2545765C (en) Steerable drilling system
US8708064B2 (en) System and method to control steering and additional functionality in a rotary steerable system
US10113363B2 (en) System and related methods for control of a directional drilling operation
US20150107902A1 (en) Mud Actuated Drilling System
CA2977477C (en) Mud-pulse telemetry system including a pulser for transmitting information along a drill string
EP3414427B1 (en) Flow off downhole communication method and related systems
CA2942125A1 (en) Rotary steerable system for vertical drilling
CA2739978C (en) Apparatus and method for directional drilling
US10202840B2 (en) Steerable drilling method and system
US11624237B2 (en) Rotary steerable tool with proportional control valve
CA2605045C (en) Real time telemetry
NO20211509A1 (en) Dual turbine power and wellbore communications apparatus
US7298285B2 (en) Rotary downlink system
US10844704B2 (en) Surface recognition and downlink receiver
US10077652B2 (en) Mud pulser with high speed, low power input hydraulic actuator
CN107075937A (en) The status monitoring of motor
CA2987642C (en) Fluid pressure pulse generator for a telemetry tool

Legal Events

Date Code Title Description
EEER Examination request
FZDC Discontinued application reinstated