CA2594499A1 - Switch cabinet - Google Patents

Switch cabinet Download PDF

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Publication number
CA2594499A1
CA2594499A1 CA002594499A CA2594499A CA2594499A1 CA 2594499 A1 CA2594499 A1 CA 2594499A1 CA 002594499 A CA002594499 A CA 002594499A CA 2594499 A CA2594499 A CA 2594499A CA 2594499 A1 CA2594499 A1 CA 2594499A1
Authority
CA
Canada
Prior art keywords
condensate
switch cabinet
heat exchanger
atomizing device
cabinet according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002594499A
Other languages
French (fr)
Inventor
Wolfgang Trepte
Heiko Ebermann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vertiv Integrated Systems GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2594499A1 publication Critical patent/CA2594499A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/20754Air circulating in closed loop within cabinets
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20709Modifications to facilitate cooling, ventilating, or heating for server racks or cabinets; for data centers, e.g. 19-inch computer racks
    • H05K7/208Liquid cooling with phase change
    • H05K7/20818Liquid cooling with phase change within cabinets for removing heat from server blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F6/00Air-humidification, e.g. cooling by humidification
    • F24F6/12Air-humidification, e.g. cooling by humidification by forming water dispersions in the air
    • F24F6/14Air-humidification, e.g. cooling by humidification by forming water dispersions in the air using nozzles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Special Spraying Apparatus (AREA)
  • Patch Boards (AREA)
  • Air Humidification (AREA)
  • Switches With Compound Operations (AREA)
  • Mechanisms For Operating Contacts (AREA)
  • Push-Button Switches (AREA)

Abstract

The invention relates to a switch cabinet, comprising a closed cooling air circuit and a heat exchanger for removal of the lost heat from electronic modular units arranged within a chamber. According to the invention, at least one atomisation device is provided which transforms the condensed water into an aerosol in order to avoid draining of the condensation water appearing in the heat exchanger into the environment of the switch cabinet. The condensation water aerosol is immediately introduced into the cooling air circuit, preferably the warm and dry exhaust air flow which also guarantees an advantageous air humidity stabilization in the switch cabinet.

Description

SWITCH CABINET

The invention relates to a switch cabinet according to the preamble of claim 1.

The invention is also suitable for equipment and network cabinets, in which a cooling air flow is led in rotation and cooled with the aid of a cooling device. A
preferred field of application is constituted by server cabinets.

DE 20 2004 006 552.5 discloses a cooling system for equipment and network cabinets.
Electronic modular units, e.g. servers are located in a sealed inner area, and a closed cooling air circuit has an air-water heat exchanger for cooling the exhaust air subject to the heat loss of the electronic modular units. The air-water heat exchanger is posi-tioned in a lower area of the cabinet and there is an air guidance with air paths of equal length and therefore identical air resistances for the individual modular units, so that to the individual modular units is supplied cold fresh air with an almost uniform fresh air temperature.

For dissipating the significant heat losses of high power processors and servers of the cabinet and whilst taking account of the fact that generally there are relatively large numbers of such cabinets in a room or area, the air-water heat exchanger is connected to the building cold water supply. As a result the entire heat loss of the cabinets can be dissipated through the building cold water system and a heat transfer between the in-stallation area and the cabinets is avoided in a highly cost-saving manner.

As switch cabinets generally have an airtight construction, an air exchange between the cabinet interior and the installation area is avoided. Within the heat exchanger there can be local drops below the dew point and on using cooling water with a temperature below 12 C and/or a high atmospheric humidity in the installation area condensate is formed within the heat exchanger. This leads to a drop in the absolute atmospheric humidity within the switch cabinet, which can lead to damage to the installed modular units and systems.

It has been proposed (DE 10 2004 049 487.8) to keep stable the atmospheric humidity within the cabinet or the cooling air flow by a clearly defined external air supply. As a function of the ambient conditions and the target values in the cabinet leaks or interrup-tions are formed in the cabinet housing, which ensure a clearly defined external air sup-ply to the cabinet interior, particularly in the vicinity of a fan intake side. Through such an atmospheric humidity stabilization it is possible to avoid the disadvantages of con-densate formation and dehumidification below a preset value and in particular damage to the equipment and systems within the cabinet. However, devices are required for removing the condensate formed.

DE 298 23 784 U 1 discloses a cooling device for a switch cabinet having a condensate removal unit. The condensate is collected in a condensate collector and on reaching a presettable fill level activation takes place of a detector with a float switch. By means of a drain in the condensate tank and an outlet fine condensate is removed from the cool-ing device and switch cabinet.
3 Al describes a switch cabinet with an air conditioning device having a refrigeration circuit system with an evaporator and a condenser. The evaporator to-gether with a fan is integrated into an evaporator unit and is placed on the switch cabi-net, whereas the condenser with a fan is integrated into the condenser unit and is ar-ranged in spatially separated manner from the evaporator unit and switch cabinet, par-ticularly outside the switch cabinet installation area. This is intended to reduce the in-troduction of heat and the noise level in the switch cabinet instailation area, whilst lead-ing to an improved cooling of the cabinet interior and components located therein_ The evaporator unit has a condensate collector and a condensate evaporating device and the condensate produced on the evaporator is evaporated and removed to the outside with a fan.

In the case of the cooling device described in DE 198 17 247 Al the devices for leading off the condensate into the switch cabinet environment are avoided in that the conden-sate collected in a collecting device below the cooling device is evaporated with the aid of a collecting container and a heating element located therein.

The water vapour produced is transported away via the air flow in the cooling device and nothing is stated concerning a possible dehumidification of the cooling air flow. The known condensate evaporation is linked with a thermal energy supply, so that an in-creased air-heat exchanger cooling capacity is necessary.

The object of the invention is to provide a switch cabinet with a heat exchanger which, whilst avoiding condensate removal into the environment, ensures an extremely efficient cooling and atmospheric humidity stabilization in the switch cabinet.

According to the invention this object is achieved by the features of claim 1.
Advanta-geous and appropriate developments appear in the subclaims and the description rela-tive to the drawings.

l+, is a fundamental idea of the invention to collect condensate produced in a heat ex-changer in a collecting device and transform it into aerosols with the aid of an atomizing device which is positioned upstream of the heat exchanger in the switch cabinet, rela-tive to the flow direction of the air conveyed in a closed circuit and said aerosols are immediately resupplied to the recycled cooling air.

As the condensate produced, at least in a predeterminable quantity, is atomized to an ultrafine mist, particularly with an aerosol size <0.001 mm, there is no need to remove to the exterior of the switch cabinet_ At the same time a largely stable atmospheric hu-midity in the switch cabinet is ensured because the condensate formed is supplied to the atomizing device, atomized into condensate aerosols and immediately resupplied to the cooling air flow_ According to the invention the atomizing device is positioned upstream of the heat ex-changer, relative to the cooling air flow direction. The condensate aerosols then pass into the hot, dry exhaust air flow subject to the heat loss of the electronic modular units.
As a result of the high specific surface the condensate aerosols are immediately ab-sorbed by said hot, dry exhaust air flow and evaporate. As a result of the evaporation ii iere is an adiabatic cooling of the air flow. Thus, less energy is reyuired during the subsequent cooling of the exhaust air flow in the heat exchanger.

It is advantageous to provide as the atomizing device one or more ultrasonic vibrators or ultrasonic atomizers, which have no heat evolution and which are characterized by a limited size, pressureless atomization and a low energy demand.
It is particularly advantageous to use ultrasonic vibrators with a variable atomizing ca-pacity, so as to be able to ensure a predeterminable atmospheric humidity in the switch cabinet Appropriatefy the ultrasonic vibrators are located in a vibrating tank and are particularly fixed to the bottom of said tank. !n order to maintain a predeterminable liquid level over said bottom, a sensor, e.g_ a float switch can be provided_ The supply of condensate from the collecting device to the vibrating tank can take place with the aid of a condensate line using a pump. It is also possible to provide the collect-ing device with a bevel in the direction of the vibrating tank and to equip the latter with a correspondinq supply opening.

The ultrasonic vibrators can e.g. be piezoceramic vibrators, which have a frequency >20,000 Hz, or magnetostrictive vibrators with a frequency up to 200 Hz. Use can also be made of commercial ultrasonic atomizers with a piezoceramic element, an amplifier for the mechanical vibrations produced and an atomizer plate on which a condensate film of limited thickness is excited to capillary waves and very fine droplets are centri-fuged away in a corresponding trajectory. The liquid film is advantageously formed by a condensate quantity supplied in pressureless manner.

It is alternatively possible to provide a high pressure pump, particularly with a pressure of >50 bar for supplying the condensate produced to at least one high pressure nozzle, in which the condensate is atomized to a very fine mist. At least the high pressure noz-zle is again located in the area upstream of the heat exchanger, so that the fine con-densate mist is immediately absorbed by the dry, hot exhaust air and can rapidly evapo-rate. It is possible to use as high pressure nozzles e.g. those types known in conneG
tion with air humidification. Particularly small, rapidly evaporating condensate aerosols can be formed by an advantageous pulsating of the condensate flow.

The invention is described in greater detail hereinafter relative to the a{tached drawings, whereln show:

Fig. 1 A highly diagrammatic representation of a switch cabinet with an ultrasonic vibrator as the atomizing device_ Fig. 2 A highly diagrammatic representation of a switch cabinet with a high pressure nozzle as the atomizing device, The equipment cabinet 2 according to figs. 1 and 2 has an inner area 3 with vertically superimposed, electronic modular units 4. In the present example the electronic modu-lar units 4 are servers, which are in each case received in a housing with not shown air inlets and outlets and a fan 13.

The equipment cabinet 2 has a largely airtight construction and the heat loss of the electronic modular units 4 is dissipated with the aid of a heat exchanger 5, which is ad-vantageously constructed as an air-water heat exchanger with connection of the cooling water to the hLjilding cold water supply.

The bottom of the heat exchanger 5 is located in switch cabinet 2 and supply air 12 cooled therein is supplied to the individual modular units 4 by means of a supply air duct 26 in the vicinity of a front door 23. The exhaust air flows of the individual electronic modular units pass into an upwardly directed exhaust air flow 15 within a first exhaust air duct 14 and with the aid of at least one fan 21 positioned in the vicinity of a back door 22 are deflected into a second exhaust air duct 16. The downwardly directed ex-haust air flow 17 is supplied to heat exchanger 5.

Below heat exchanger 5 is positioned a condensate collecting tank 8, which in the em-bodiment according to fig. I is connected by a condensate line 19 to a vibrating tank 7.
With respect to the closed cooling air circuit, the vibrating tank 7 is positioned upstream of the heat exchanger 5, e.g. with approximately the same level as the condensate col-lecting tank 8, and is provided with at least one ultrasonic vibrator 10 as the atomizing device. The ultrasonic vibrator 10 has a high frequency generator 9, which extends into the area of a cabinet base 18.

When using a piezoceramic ultrasonic vibrator 10 located on the bottom of vibrating tank 7, the condensate above the same is vibrated by high frequency a.c.
voltage and the propagating u(trasonic waves bring about the atomization of the condensate, i.e. the release of very small liquid droplets or condensate aerosols.

Through the provision of the 7tC~fniziflg deVlce I V with 1 the uiirasoi 1ii vibr atii g tai 1n 7 the vicinity of the supply of the hot, dry exhaust air flow 17 to heat exchanger 5, the condensate aerosols are absorbed and evaporate adiabatically. Associated with this a cooling takes place and has an advantageous action on the necessary cooling capacity of heat exchanger 5. Simultaneously as a result of the condensate atomization the necessary atmospheric humidity of the air flow in switch cabinet 2 is ensured and dam-age associated with dehumidification to the installed modular units is avoided.

Fig. 2 shows an alternative atomizing device 20, which is once again positioned in the vicinity of the hot, dry exhaust air flow 17 supplied to heat exchanger 5. The further fea-tures of switch cabinet 2 are identical and consequently carry the same reference nu-merals.

A high pressure nozzle 20 is provided as the atomizing device 20 for the condensate collected in the condensate collecting tank 8. The condensate from the collecting tank 8 is supplied to high pressure nozzle 20 with the aid of a high pressure pump 25.

It falls within the scope of the invention to provide several high pressure nozzles 20.

In addition, the invention is not restricted to a switch, equipment or network cabinet with a heat exchanger at the bottom and instead covers further cooling devices with conden-sate production independently of the positioning thereof. it is e.g. possible to provide cooling devices having a refrigeration circuit equipped with an evaporator, a condenser and a compressor, with an atomizing device according to the invention.

Claims (12)

1. Switch cabinet having an inner area (3) for receiving electronic modular units (4), a closed cooling air circuit, which has a heat exchanger (5) for dissipating the heat loss of the electronic modular units (4), and with a collecting device (8) for the condensate produced in heat exchanger (5), characterized in that an atomizing device (10, 20) for the condensate is provided which transforms the condensate into aerosols (9), the condensate aerosols (9) can be supplied to the cooling air circuit for stabilizing the atmospheric humidity in the switch cabinet (2) and the atomizing device (10, 20), relative to the flow direction of the cooling air circuit, is positioned upstream of the heat exchanger (5) and the condensate aerosols (9) can be received by hot, dry exhaust air flow (17) subject to the heat loss of the electronic modular units (4) and can be transformed into water vapour accompanied by an adiabatic cooling of the exhaust air flow (17).
2. Switch cabinet according to claim 1, characterized in that at least one ultrasonic vibrator (10) is provided as atomizing device.
3. Switch cabinet according to claim 1, characterized in that at least one high pressure nozzle (20) is provided as atomizing device.
4. Switch cabinet according to one of the preceding claims, characterized in that as collecting device (8) for the condensate a condensate collecting tank is placed below the heat exchanger (5) and a pump (11) and a condensate line (19) are pro-vided, which supply a predeterminable condensate quantity to atomizing device (10, 20).
5. Switch cabinet according to one of the preceding claims, characterized in that a vibrating tank (7) is provided for an ultrasonic vibrator as the atomizing device (10) and into which the condensate can be introduced from the collecting device (8).
6. Switch cabinet according to claim 5, characterized in that the condensate can be supplied to the vibrating tank (7) with the aid of a bevel, e.g.
a bevelled bottom of collecting device (8).
7. Switch cabinet according to one of the preceding claims, characterized in that a piezoceramic ultrasonic vibrator with a frequency >20,000 Hz or a magnetostrictive ultrasonic vibrator with a frequency up to 200 Hz is used as atomizing device (10).
8. Switch cabinet according to one of the preceding claims, characterized in that a high pressure pump (25) is provided, which supplies condensate at a pressure >50 bar to a high pressure nozzle as atomizing device (20).
9. Switch cabinet according to one of the preceding claims, characterized in that the atomizing device (10) can be regulated as a function of the atmospheric humidity in the supply air flow (12).
10. Switch cabinet according to one of the preceding claims, characterized in that an overflow device is provided in the collecting device (8).
11. Switch cabinet according to one of the preceding claims, characterized in that as heat exchanger (5) is provided an air-water heat exchanger in the bottom area of the switch cabinet (2).
12. Cooling device for a switch cabinet with a closed cooling air circuit having a collect-ing device (8) for the condensate produced, characterized in that an atomizing device (10, 20) is provided for the condensate which transforms the lat-ter into aerosols, the condensate aerosols formed can be resupplied to the cooling air circuit for stabi-lizing the atmospheric humidity in the switch cabinet and the atomizing device (10, 20) is positioned upstream of the cooling device, relative to the flow direction of the cooling air circuit and the condensate aerosols (9) can be received by a hot, dry exhaust air flow (17) sub-ject to the heat loss of the electronic modular units (4) and can be transformed into water vapour accompanied by an adiabatic cooling of the exhaust air flow (17).
CA002594499A 2005-02-07 2006-01-05 Switch cabinet Abandoned CA2594499A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005005588A DE102005005588B4 (en) 2005-02-07 2005-02-07 switch cabinet
DE102005005588.5 2005-02-07
PCT/EP2006/000063 WO2006081909A1 (en) 2005-02-07 2006-01-05 Switch cabinet

Publications (1)

Publication Number Publication Date
CA2594499A1 true CA2594499A1 (en) 2006-08-10

Family

ID=36570733

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002594499A Abandoned CA2594499A1 (en) 2005-02-07 2006-01-05 Switch cabinet

Country Status (9)

Country Link
US (1) US20090126385A1 (en)
EP (1) EP1847163B1 (en)
JP (1) JP2008530484A (en)
CN (1) CN101138283B (en)
AT (1) ATE389311T1 (en)
CA (1) CA2594499A1 (en)
DE (2) DE102005005588B4 (en)
RU (1) RU2007128870A (en)
WO (1) WO2006081909A1 (en)

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Also Published As

Publication number Publication date
DE102005005588A1 (en) 2006-08-10
RU2007128870A (en) 2009-03-20
DE502006000459D1 (en) 2008-04-24
EP1847163B1 (en) 2008-03-12
CN101138283A (en) 2008-03-05
ATE389311T1 (en) 2008-03-15
US20090126385A1 (en) 2009-05-21
EP1847163A1 (en) 2007-10-24
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JP2008530484A (en) 2008-08-07
WO2006081909A1 (en) 2006-08-10

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